SECTION MECHANICAL INSULATION

Transcription

1 SECTION PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division-1 Specification sections, apply to work of this section. B. Division-15 Basic Materials and Methods sections apply to work of this section DESCRIPTION OF WORK A. Extent of mechanical insulation required by this section is indicated on drawings, and by requirements of this section. B. Types of mechanical insulation specified in this section include the following: 1. Piping System Insulation: a. Domestic Water Piping Systems. 2. Ductwork System Insulation: a. Cold Ductwork. b. Exposed Ductwork 1.03 QUALITY ASSURANCE A. Manufacturers. Firms regularly engaged in manufacture of mechanical insulation products, of types and sizes required, whose products have been in satisfactory use in similar service for not less than 5 years. B. Installer. A firm with at least 10 years successful installation experience on projects with mechanical insulations similar to that required for this project. C. Flame/Smoke Ratings. Provide composite mechanical insulation (insulation, jackets, coverings, sealers, mastics and adhesives) with flame-spread rating of 25 or less, and smoke-developed rating of 50 or less, as tested by ANSI/ASTM E 84 (NFPA 255) method. In air plenums, smoke-developed rating shall be 50 or less. D. Asbestos-Free. All materials shall be guaranteed to be 100% free of any asbestos materials SUBMITTALS A. Product Data. Submit manufacturer's specifications and installation instructions for each type of mechanical insulation. Submit schedule showing manufacturer's product number, thickness, and furnished accessories for each mechanical system requiring insulation DELIVERY, STORAGE AND HANDLING A. Deliver insulation, coverings, cements, adhesives, and coatings to site in containers with manufacturer's stamp or label, affixed showing fire hazard ratings of products Interiors Package

2 B. Protect insulation against dirt, water, chemical, and mechanical damage. Do not install damaged insulation; remove from project site. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Available Manufacturers. Subject to compliance with requirements, manufacturers offering products which may be incorporated in the work include, but are not limited to, the following: 1. Armstrong World Industries, Inc. 2. Certainteed Corp. 3. Schuller International Inc. 4. Owens-Corning Fiberglass Corp. 5. Knauf Fiberglass Co. 6. Pittsburg Corning Corp PIPE INSULATION MATERIALS A. Fiberglass Pipe Insulation: Owens-Corning One or Two Piece Pipe Insulation Fiberglass 25 ASJ/S All Service Jacket Schuller Flame Safe Pipe Insulation All Purpose Jacket - AP/S Certain-Teed/St. Gobain Fiber Glass Pipe Insulation All Service Jacket - ASJ/S Knauf F.G. Inc. Fiber Glass Pipe Insulation All Service Jacket - ASJ/S All above with self-seal lap. B. Flexible Elastomeric Thermal Pipe and Sheet Insulation: 1. Insulation shall meet the smoke developed and flame spread ratings listed in Article 01.03C. 2. For Service: -40 F to 220 F. Armstrong Armaflex II or AP Armaflex DUCTWORK INSULATION MATERIALS A. External Insulation (Rigid Board Type) (FSK Facing): 1. Material: 1. Certain-Teed/St. Gobain 1½" thick, 3 lb. density Fiberglass Board, (FSK Facing). 2. Owens-Corning 1½" thick, 3 lb. density Fiberglass Board (FSK Facing). 3. Schuller 1½" thick, 3 lb. density Fiberglass Board (FSK Facing). B. External Insulation (Blanket Type): 1. Material: 1. Schuller, R6. 1½" thick, FSK facing, 1-2" Tab Interiors Package

3 2. Owens-Corning, ED75, 1½" thick, FRK " Tab. 3. Certain-Teed/St. Gobain, Type IV, 1½" thick, FSK 1-2" Tab. C. Ductwork Insulation Accessories. Provide staples, bands, wires, tape, anchors, corner angles and similar accessories as recommended by insulation manufacturer for applications indicated. D. Ductwork Insulation Compounds. Provide cements, adhesives, coatings, sealers, protective finishes and similar compounds as recommended by insulation manufacturer for applications indicated. PART 3 - EXECUTION 3.01 INSPECTION A. Examine areas and conditions under which mechanical insulation is to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in manner acceptable to Installer PLUMBING PIPING SYSTEM INSULATION A. Insulation Omitted. Omit insulation on chrome-plated exposed piping (except for handicapped fixtures), air chambers, unions, flanges, strainers, check valves, balance cocks, flow regulators, drain lines from water coolers, drainage piping located in crawl spaces or tunnels, buried piping, fire protection piping, and pre-insulated equipment. Omit insulation on exposed plumbing fixture runouts from faces of wall or floor to fixture; on unions, flanges, strainers, flexible connections, and expansion joints. B. Cold Piping: 1. Application Requirements: Insulate the following cold plumbing piping systems: a. Domestic cold water piping. 2. Insulate each piping system specified above with one of the following types and thicknesses of insulation: a. Pipe size 1" and smaller: Flexible unicellular (Armaflex) 1/2" thick. b. Pipe size 1 ½ and less: ½ polyethylene foam(imcoa) or fiberglass. c. Pipe Size 2 and larger: 1 fiberglass DUCTWORK SYSTEM INSULATION A. Cold Ductwork (below ambient temperature): 1. Application Requirements: Insulate the following cold ductwork: 1. HVAC supply ductwork between RTU fan discharge to last supply grille. 2. Insulate each ductwork system specified above with one of the following types and thicknesses of insulation: 1. Insulation: Flexible fiberglass; 1½" thick, application limited to concealed locations Interiors Package

4 2. Exposed Locations in finish areas. Double wall duct construction with interior flexible insulation, 1 ½ thick, perforated interior face, with mylar coating vapor barrier INSTALLATION OF PIPING INSULATION A. General. Install insulation products in accordance with manufacturer's written instructions, and in accordance with recognized industry practices to ensure that insulation serves its intended purpose. B. Install insulation on pipe systems subsequent to testing and acceptance of tests. C. Install insulation materials with smooth and even surfaces. Insulate each continuous run of piping with full-length units of insulation, with single cut piece to complete run. Do not use cut pieces or scraps abutting each other. D. Clean and dry pipe surfaces prior to insulating. Butt insulation joints firmly together to ensure complete and tight fit over surfaces to be covered. E. Maintain integrity of vapor-barrier jackets on pipe insulation, and protect to prevent puncture or other damage. F. Pipe hangers may be attached directly to the piping for domestic water piping, rainleaders, steam and steam condensate, condenser water piping, heating hot water supply and return. On all chilled water and well water piping the hangers shall be installed outside of the insulation. G. Insulation Repair Work. Any and all insulated surfaces that are disturbed purposely or inadvertently shall be neatly repaired including finish painting to match original. H. Exposed Ends. Pipe insulation sections that have exposed ends at valves and other accessories shall be treated as follows: 1. In concealed areas such as suspended ceilings, tunnels and pipe shafts the ends may remain as cut except that such ends shall be vaporproofed with mastic sealer if installed on cold or chilled water. Other services may be left untreated. 2. In exposed areas such as mechanical spaces or finished spaces the ends shall be neatly tapered and vaporproofed with mastic sealer. I. Extend piping insulation without interruption through walls, floors and similar piping penetrations, except where otherwise indicated. 1. Refer to sections pertaining to sealing of sleeves. J. Install pipe hanger inserts to prevent compression of insulation. 1. Pipe hanger inserts shall be rigid insulation (calcium silicate) of length conforming to the following table: Pipe Size Minimum Insert Length 1½" to 2½" 10" 3" to 6" 12" 8" to 10" 16" Interiors Package

5 12" and larger 22" Inserts shall be of same thickness as adjoining insulation and shall be installed with ASJ, vapor barrier jacket and seals INSTALLATION OF DUCTWORK INSULATION A. General. Install insulation products in accord with manufacturer's written instructions and in accordance with recognized industry practices to ensure that insulation serves its intended purpose. B. Install insulation materials with smooth and even surfaces. C. Clean and dry ductwork prior to insulating. Butt insulation joints firmly together to ensure complete and tight fit over surfaces to be covered. D. Maintain integrity of vapor-barrier on ductwork insulation, and protect it to prevent puncture and other damage. E. Extend ductwork insulation without interruption through walls, floors and similar ductwork penetrations, except where otherwise indicated. F. Lined Ductwork. Except as otherwise indicated, omit insulation on ductwork where internal insulation or sound absorbing linings have been installed. G. Blanket Insulation: 1. All rectangular and round ducts when scheduled shall be insulated with fiberglass blanket 1½" thick with FSK or FRK vapor barrier jacket with 1-2" tab of grades mentioned above. 2. The insulation shall be applied with edges tightly butted and secured to the metal surface with strips of insulation bonding adhesive. Foster Duct-Fas or 3M #33 adhesive applied in 6" wide strips every 18 inches. 3. On ducts over 24" wide the blanket shall be additionally secured to the bottom of the duct with welded pins and clips on not greater than 18" centers. All pins shall be sealed with matching tape patches PROTECTION AND REPLACEMENT A. Replace damaged insulation which cannot be repaired satisfactorily, including units with vapor barrier damage and moisture saturated units. B. Protection. Insulation Installer shall advise Contractor of required protection for insulation work during remainder of construction period, to avoid damage and deterioration. END OF SECTION Interiors Package