Complete Instrumentation Solutions

Transcription

1 Complete Instrumentation Solutions

2 Forbes Marshall is a leader in the area of process efficiency and energy conservation for the process industry. We have sixty years of experience building steam engineering and control instrumentation solutions with focussed investments in manufacturing and research and development. We deliver quality solutions in 18 countries. Forbes Marshall is unique in having extensive expertise in both steam and control instrumentation. This dual expertise has allowed us to engineer industry specific systems that focus on energy efficiency, environment and process efficiency for diverse sectors. Our teams are peopled by some of the finest engineers in the land. These highly trained professionals have developed innovative solutions and saved millions of rupees in process costs for our clients. Our business practices and processes have combined into a singular philosophy of being trusted partners who provide innovative solutions. It's a philosophy we are proud to live up to. We have long standing partnerships with some of the best names in the control instrumentation industry such as Arca, Codel, Krohne and Shinkawa, to develop, design and supply innovative solutions for measurement and monitoring of process parameters. With a combination of specialist knowledge and the latest technology, we provide products and solutions to achieve optimum efficiency. Our products are a unique combination of hardware and software that make them reliable and accurate. Forbes Marshall Systems Division Forbes Marshall Systems Division has been providing complete Turnkey Instrumentation Solutions for various process control applications for more than 25 years. The Systems Division of Forbes Marshall consists of a group of senior managers, who are specialized in design, development and marketing of custom built packages in several industry sectors. Project Integration Engineering and Commissioning (PIEC) group associated with Systems Division handles Design, Detailed Engineering, Drawing, Documentation, Erection and Commissioning of Turnkey Instrumentation Systems. This group consists of senior managers in project engineering and software development assisted by a team of engineers, which handles all aspects of project engineering from concept to commissioning. The division has successfully handled turnkey instrumentation projects not only in India but also across the globe, right from the US to the Middle East and Africa to South East Asia. Today exports contribute handsomely to the division's turnover. The Systems Division has over the last two decades established a number of repeat references in industry, some of which are listed below.

3 Sugar Automatic boiler control systems including combustion control for bagasse fired boilers. Standard control packages for drum level, furnace pressure, ID FD draft control, de-aerator level and pressure, oxygen trimming and load sharing in case of multiple boilers. Various standard packages which are small in value but can provide extremely good benefits to customers such as automatic cane feeding control, imbibition water control, juice flow stabilization, ph control for clarification, steam flow stabilization in evaporators and pans, evaporator controls, pan automation etc. Power / Captive Power Field Instrumentation for Boiler, Turbine and Balance of Plant DCS & BMS packages for Boiler and Burner Management Complete Steam and Water Analysis ( SWAS ) systems for monitoring the water quality and health of the plant Vibration Monitoring Systems for Rotary Equipment Distilleries Specialized instrumentation packages for molasses fermentation control systems including molasses sterilization, temperature control, ph control, anti-foam control etc. Specialized instrumentation packages for distillation columns in alcohol industry to provide substantial savings on steam, consistency in alcohol quality.? Instrumentation for biogas generation plants. Pharmaceutical Specialized process control solutions for batch reactor automation in bulk drug manufacturing. Specialized process control instrumentation solution for fermentation and bio-technology. Instrumentation for solvent recovery columns, solvent transfers and batching application. Climate monitoring systems for clean room application. Chemicals / Specialty Chemicals Instrumentation systems for various batch and continuous chemical applications such as batch reactors, distillation columns, evaporators, dryers, extraction/ leaching and other equipment / unit operations. Specialization in Exothermic Reactions and Complex Distillation Applications Complete Instrumentation packages with DCS for Chlor-Alkali plants

4 Steel Coke Oven Coal Moisture Water Spray Control System PBCC-Partial Briquetting of Coking Coal etc Blast Furnace Blast Humidification Oxygen Enrichment Coal Tar Injection Oil Injection Tuyere Leakage Flow etc Electric Arc Furnace Cojet Coherent Jet Patented System of PMT, USA for EAF, Twin Shell Furnace etc. Energy Optimising EOF Energy Optimising Furnace, Patented system from Korf / Minitec, Brazil BOF/ SMS Gas Mixing Stations AOD Side Blown Converter AOD/ ASM Bottom Blow Converter MRP Metal Refining Practices OTB Oxygen Top and Bottom Blow Converter Ar/ N2 Purging System for LF, LRF etc VD/ VAD/ VOD Vacuum Degassing Secondary Refining RH Degassing etc Continuous Casting Argon Purging Secondary Cooling etc Hot and Cold Rolling Mill Pickling Line Instrumentation Roll Coolant System Electro-Cleaning Line Electrolytic Tinning Line Instrumentation Jet Wiper System for CGL Tempcore Cooling Controls for Torr Steel Pump House Instrumentation for HSM

5 Food and Beverages Instrumentation packages for various food and beverage applications such as yeast, egg power drying, fish processing ph control, various applications for spices processing, instant tea, coffee, decaffeination etc. Edible Oil/ Fatty Acids/ Soap Complete automation of edible oil refining plants, boiler controls. Mass flow metering and level measurement for edible oil Complete instrumentation of fatty acid plants including fat splitting, fatty acid distillation, glycerin distillation, evaporation Complete instrumentation for bio-diesel plants Oil and Gas Water and Waste Water Measurement and control of various parameters like Pressure, Flow, Temperature Regulatory Metering Skids for Gas Applications Custody Transfer Flow Metering Applications Complete DCS/ ESD packages for process control & safety. Measurement and control for municipal water distribution including flow, level, pressure and monitoring of data over wireless communication Control systems including field instruments for water treatment plants Measurement and control of various parameters in waste water treatment Monitoring and control of quality and quantity of effluent being discharged by each user in case of common effluent treatment plants Defence, R & D and Special Projects Complete Instrumentation along with DCS system for Heavy Water Plants. High Pressure (600 Bar) and Low Pressure (100 Bar) Pneumatic Test Rigs for Missile Component Testing Laser Missile Launch Vehicles High temperature flow, pressure rigs for testing of primary and secondary heat exchangers for Environmental Systems for LCA project. Gas Turbine Start up systems Complete Instrumentation with PLC based systems for Mobile Explosive Chemical Carriers High Speed Testing system for Solid Propellant testing Flow calibration rigs

6 Control Systems DCS System The Forbes Marshall DCS system is tailor made and designed keeping in mind the requirements of today's control system user. These multifunction features make the system ideal for applications in a variety of industries such as chemical, pharmaceutical, food and beverage, power, petrochemical, metallurgical, cement, glass, paper and pulp, water supply and treatment, sugar, distillery and many more. Distinct Features 1. Powerful controller with processor speed 1GHz & 256MB dedicated Program Memory. 2. Ideally suited for both continuous and batch applications 3. Choice of various Redundancy configurations 4. Choice of Rack mounted or DIN Rail mounted I/O modules 5. Open system architecture 6. Ease of configuration 7. Hardware and Software reliability 8. Convenient installation 9. Seamless integration to MIS/ERP systems 10. Ease of connectivity to the internet Doc#/CIG/ 0411/128/V1/R1 Project Engineering & Management: Preparation of P & I Diagrams Preparation of instrument specifications sheet Sizing and selection for various field instruments Loop diagrams Panel drawings Power distribution schemes Hook up diagrams Installation drawings Cable schedules and junction box layouts Erection hardware listing Commissioning guidelines Operating and service manuals Some Forbes Marshall facilities which are used in such system packages include: Flow meter calibration facilities for both air and water Pneumatic and hydraulic testing up to 1100 bar Design capability for solid modeling as well as isometric piping design Control valve leakage and pressure testing Forbes Marshall is a leader in process efficiency and energy conservation for Process Industry, with over seven decades of experience building steam engineering and control instrumentation solutions. Our unique complementary expertise enables us to engineer customised systems that improve manufacturing processes, conserve energy and are environmentally sustainable. We offer our customers a comprehensive range of services, products and solutions for utilities and process control. We are present in 51 locations globally, with 5 manufacturing facilities. Our knowledge, innovative solutions, reliable products and global presence make us a trusted partner. FORBES MARSHALL FORBES SOLAR FORBES VYNCKE KROHNE MARSHALL FORBES MARSHALL ARCA CODEL INTERNATIONAL