Passion. for Filtration PRODUCED WATER TREATMENT ABOUT THE OILFIELD DIVISION WHY FILTRATION? REFERENCES APPLICATIONS. Head Office.

Transcription

1 REFERENCES Media Filter Gaz de France Total E&P Wintershall Coalescer polishing produced ENI Filtration / Coalescer PDVSA Venezuela Filtration / Coalescer / Absorption Transocean Brazil Polishing system OMV Voraxial full package Santa Fe / Devon Automatic Self Cleaning Filter Westfalia Bilge Water > 200 polishing systems Filtration before re-injection PhilipsConoco Voraxial Shell GOM Offshore Gail platform / Alkhorayef Nutshell filter package WHY FILTRATION? Twin Filter Oilfield Division is part of Twin Filter BV and the Velcon / Twin Filter Group. Twin Filter BV is an independent, 100% Dutch company founded in 1985.The Oilfield Division is active all over the world. We design and manufacture filtration solutions for the oilfield and petrochemical industries. Costs of environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of the utmost importance. Our manufacturing facilities for equipment and consumables are strategically based in The Netherlands, close to Schiphol Airport and the Port of Rotterdam. Our engineers, with field experience, are constantly improving and designing new iltration solutions. Twin Filter is ISO 9001 certified. APPLICATIONS Completion / Gravel pack fluids Work over fluids Water injection (water flood operations) High pressure applications Oily water clean-up Wastewater treatment Chemical injection Bilge water treatment Pipeline flushing Produced water treatment (Sea) water intake filtration Powder handling system RO pre-filtration Gas filters PRODUCED WATER TREATMENT The main concern in oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir / production zones during completion and water injection. Filtration will protect the reservoir from contaminants, including bacteria, scale, clay, rust, etc. Current environmental laws are becoming more stringent and are aiming for zero discharge. Many waste treatment technologies will not meet the discharge levels of the future. Twin Filter offers a solution for the removal of more than 99% of all hydrocarbons and emulsions from water streams. Twin Filter provides total filtration solutions to the oilfield industry. Twin Filter B.V. Zuiddijk HE Zaandam The Netherlands Phone: +31 (0) Fax: +31 (0) info@twinfilter.com Chamber of Commerce: Reg VAT reg.no.: NL B01 Regional Offices Twin Filter North America West Little York, Suite 310 Houston, TX 77041, USA Phone: info.usa@twinfilter.com Partner with Twin Filter South America Ltda Av. Bernardino de Campos 98, 14th floor Paraíso São Paulo, Brazil Phone: Cel: info.br@twinfilter.com.br Twin Filter Australia 267 St Georges Terrace Perth WA 6000, Australia Phone: Fax: info.au@twinfilter.com.au for Filtration Head Office Passion ABOUT THE OILFIELD DIVISION

2 OVERVIEW PRODUCED WATER / OILY WASTE WATER TREATMENT As water is present in all hydrocarbon-bearing rock strata, produced water is by far the largest waste stream associated with oil and gas production. The water-to-oil ratio increases over the life of a conventional oil or gas well. Moreover, in many cases optimization requires re-injection of water. Generally, the produced water includes a mixture of hydrocarbons and solids, such as sand or silt. It can also contain fluids and additives from exploration and production activities. The Dynamic Centrifugal Coaleser () increases the performance of produced water separation systems. The last step, in the cleaning process is polishing with Twin Filter oil absorption elements. It is a combination of centrifugal forces and coalescing effect. An element consisting of thousands of PTFE tubes (pore size 1.5 mm) rotates inside a pump. Because of the centrifugal forces, the droplets of the oil phase coalesce on the walls of the tubes. Oil droplets as small as 1 micron are collected and droplets up to 100 micron are created. The is a non-plugging coalescing technology and a proven solution technology for increasing performance of produced water treatment. The costs of handling, treating and disposing of produced water in an environmental responsible way are substantial. requirements for discharge limits. If, however, further water polishing is required, this can be achieved using tertiary produced water treatment through additional filtration a final cleaning stage before water is discharged overboard. Economic Solution for oil-water separation 3 phase separator The higlighted products below are standard Twin Filter products. All the other equipment can be engineered by Twin Filter as well. On the standard Twin Filter equipment you will find more specific information in this folder. For the others, please don t hesitate to contact us. And as last the third stage absorption: SS316L filter vessel with 50 oil absorption cartridges of each 40inch length. This is the stage to change the elements. Up to 40 psi dp the cartridge show a effluent of <2ppm of oil (emulsified). Crude oil Water Primary treatment Secundary treatment Tertiary treatment CPI Flotation Unit Hydro Cyclone Skimmertank Nutshell The first stage of pre-filtration: SS316L filter vessel with 50 filter cartridge of each 40inch length. These cartridges will remove of all the dirt particles > 2 micron, each element can remove 1.5 lbs of dirt. The filter vessel is equipped with a differential pressure gauge to monitor when the cartridge need to be change out at 40 psi. Than the second stage coalesce: SS316L filter vessel with 3 coalescer elements of each 30inch length. These elements will remove of most of the free oil by coalescing to the top of the vessel. The vessel is equipped with a level switch which controls a 1/2inch drain valve for automatically removing the oil. A coalescer element can not guarantee any effluent because the influent of this system is fluctuating. Therefore we would strongly recommend to use Oilblock absorption cartridge as a third stage to be sure the effluent is < 10 mg/ltr. Wet gas Well head These elements will absorb the last free and emulsified oils to reach the required specifications. Twin Filter has developed the Oilblock and the Oilclog cartridges. These two types of cartridges are specifically designed and manufactured for produced water treatment at oil & gas production facilities. They obtain a high efficiency removal of free and dissolved hydro carbons (TPH) and emulsified oils from water. These cartridges are applicable for our filter equipment. Straightforward technology, based on centrifugal pumps No absorbers, chemicals or consumables needed Collects droplets down to 1 micron Improves downstream separators up to 90% Wide operating window, with respect to volume flow, pressure, temperature, specific gravity and oil concentration Applicable for all oil/water separators Compact design Single units cover up to bbl/day (2000 m3/ day) Limited capex and opex requirements Long operating life & minimal maintenance Nutshell Filter Twin Filter offers solutions for the produced water process. There are three stages for this process: primary treatment, secundary treatment and tertiary treatment. The primary treatment of produced water in itself involves multiple technologies from upstream sand removal utilising solid/liquid hydrocyclones at wellhead conditions through multi-phase separators and collection vessels to further solid/liquid and liquid/liquid hydrocyclones. After primary treatment of produced water gives the first oil cut, the secondary treatment conditions produced water and solids in preparation for discharge or further polishing. Primary and secondary water treatment systems will meet 90% of Able to treat emulsions Compact design No moving parts Skid mounted Simple operation Minimal maintenance Small footprint Low capital investment Removal of dissolved and hydrofied hydrocarbons High absorption capacity, low waste volume High efficiency, no polish treatment required No direct contact with saturated media during handling No additional chemicals required Reliable and simple system, no maintenance Easy handling and operation Fit into existing cartridge filter units Destabilization and separation of oil emulsions and suspended oils without use of chemicals Chemical emulsions in produced water are causing problems to separate hydrocarbons from water. Corrosion inhibitors are protecting all water lines against corrosion but also form very difficult emulsions. De-emulsifiers are injected in high concentration to break emulsions in produced water. In many occasions the chemicals are over-dosed and do create even more problems. Twin Filter developed a system without the use of chemicals to break these emulsions. The overboard water, when the treatment system includes a TwinZapp unit, contains mostly less than 5 ppm of oil. Very small footprint No chemicals needed A low energy, continuous flow process No filter/ absorption consumables needed Non plugging device - no need for pre-filtration Low power consumption Explosion proof Closed system pressured housing - no need for separate pump No moving internals - very low maintenance required No operator required Ideal for installation before existing separation technologies

3 OVERVIEW PRODUCED WATER / OILY WASTE WATER TREATMENT As water is present in all hydrocarbon-bearing rock strata, produced water is by far the largest waste stream associated with oil and gas production. The water-to-oil ratio increases over the life of a conventional oil or gas well. Moreover, in many cases optimization requires re-injection of water. Generally, the produced water includes a mixture of hydrocarbons and solids, such as sand or silt. It can also contain fluids and additives from exploration and production activities. The Dynamic Centrifugal Coaleser () increases the performance of produced water separation systems. The last step, in the cleaning process is polishing with Twin Filter oil absorption elements. It is a combination of centrifugal forces and coalescing effect. An element consisting of thousands of PTFE tubes (pore size 1.5 mm) rotates inside a pump. Because of the centrifugal forces, the droplets of the oil phase coalesce on the walls of the tubes. Oil droplets as small as 1 micron are collected and droplets up to 100 micron are created. The is a non-plugging coalescing technology and a proven solution technology for increasing performance of produced water treatment. The costs of handling, treating and disposing of produced water in an environmental responsible way are substantial. requirements for discharge limits. If, however, further water polishing is required, this can be achieved using tertiary produced water treatment through additional filtration a final cleaning stage before water is discharged overboard. Economic Solution for oil-water separation 3 phase separator The higlighted products below are standard Twin Filter products. All the other equipment can be engineered by Twin Filter as well. On the standard Twin Filter equipment you will find more specific information in this folder. For the others, please don t hesitate to contact us. And as last the third stage absorption: SS316L filter vessel with 50 oil absorption cartridges of each 40inch length. This is the stage to change the elements. Up to 40 psi dp the cartridge show a effluent of <2ppm of oil (emulsified). Crude oil Water Primary treatment Secundary treatment Tertiary treatment CPI Flotation Unit Hydro Cyclone Skimmertank Nutshell The first stage of pre-filtration: SS316L filter vessel with 50 filter cartridge of each 40inch length. These cartridges will remove of all the dirt particles > 2 micron, each element can remove 1.5 lbs of dirt. The filter vessel is equipped with a differential pressure gauge to monitor when the cartridge need to be change out at 40 psi. Than the second stage coalesce: SS316L filter vessel with 3 coalescer elements of each 30inch length. These elements will remove of most of the free oil by coalescing to the top of the vessel. The vessel is equipped with a level switch which controls a 1/2inch drain valve for automatically removing the oil. A coalescer element can not guarantee any effluent because the influent of this system is fluctuating. Therefore we would strongly recommend to use Oilblock absorption cartridge as a third stage to be sure the effluent is < 10 mg/ltr. Wet gas Well head These elements will absorb the last free and emulsified oils to reach the required specifications. Twin Filter has developed the Oilblock and the Oilclog cartridges. These two types of cartridges are specifically designed and manufactured for produced water treatment at oil & gas production facilities. They obtain a high efficiency removal of free and dissolved hydro carbons (TPH) and emulsified oils from water. These cartridges are applicable for our filter equipment. Straightforward technology, based on centrifugal pumps No absorbers, chemicals or consumables needed Collects droplets down to 1 micron Improves downstream separators up to 90% Wide operating window, with respect to volume flow, pressure, temperature, specific gravity and oil concentration Applicable for all oil/water separators Compact design Single units cover up to bbl/day (2000 m3/ day) Limited capex and opex requirements Long operating life & minimal maintenance Nutshell Filter Twin Filter offers solutions for the produced water process. There are three stages for this process: primary treatment, secundary treatment and tertiary treatment. The primary treatment of produced water in itself involves multiple technologies from upstream sand removal utilising solid/liquid hydrocyclones at wellhead conditions through multi-phase separators and collection vessels to further solid/liquid and liquid/liquid hydrocyclones. After primary treatment of produced water gives the first oil cut, the secondary treatment conditions produced water and solids in preparation for discharge or further polishing. Primary and secondary water treatment systems will meet 90% of Able to treat emulsions Compact design No moving parts Skid mounted Simple operation Minimal maintenance Small footprint Low capital investment Removal of dissolved and hydrofied hydrocarbons High absorption capacity, low waste volume High efficiency, no polish treatment required No direct contact with saturated media during handling No additional chemicals required Reliable and simple system, no maintenance Easy handling and operation Fit into existing cartridge filter units Destabilization and separation of oil emulsions and suspended oils without use of chemicals Chemical emulsions in produced water are causing problems to separate hydrocarbons from water. Corrosion inhibitors are protecting all water lines against corrosion but also form very difficult emulsions. De-emulsifiers are injected in high concentration to break emulsions in produced water. In many occasions the chemicals are over-dosed and do create even more problems. Twin Filter developed a system without the use of chemicals to break these emulsions. The overboard water, when the treatment system includes a TwinZapp unit, contains mostly less than 5 ppm of oil. Very small footprint No chemicals needed A low energy, continuous flow process No filter/ absorption consumables needed Non plugging device - no need for pre-filtration Low power consumption Explosion proof Closed system pressured housing - no need for separate pump No moving internals - very low maintenance required No operator required Ideal for installation before existing separation technologies

4 OVERVIEW PRODUCED WATER / OILY WASTE WATER TREATMENT As water is present in all hydrocarbon-bearing rock strata, produced water is by far the largest waste stream associated with oil and gas production. The water-to-oil ratio increases over the life of a conventional oil or gas well. Moreover, in many cases optimization requires re-injection of water. Generally, the produced water includes a mixture of hydrocarbons and solids, such as sand or silt. It can also contain fluids and additives from exploration and production activities. The Dynamic Centrifugal Coaleser () increases the performance of produced water separation systems. The last step, in the cleaning process is polishing with Twin Filter oil absorption elements. It is a combination of centrifugal forces and coalescing effect. An element consisting of thousands of PTFE tubes (pore size 1.5 mm) rotates inside a pump. Because of the centrifugal forces, the droplets of the oil phase coalesce on the walls of the tubes. Oil droplets as small as 1 micron are collected and droplets up to 100 micron are created. The is a non-plugging coalescing technology and a proven solution technology for increasing performance of produced water treatment. The costs of handling, treating and disposing of produced water in an environmental responsible way are substantial. requirements for discharge limits. If, however, further water polishing is required, this can be achieved using tertiary produced water treatment through additional filtration a final cleaning stage before water is discharged overboard. Economic Solution for oil-water separation 3 phase separator The higlighted products below are standard Twin Filter products. All the other equipment can be engineered by Twin Filter as well. On the standard Twin Filter equipment you will find more specific information in this folder. For the others, please don t hesitate to contact us. And as last the third stage absorption: SS316L filter vessel with 50 oil absorption cartridges of each 40inch length. This is the stage to change the elements. Up to 40 psi dp the cartridge show a effluent of <2ppm of oil (emulsified). Crude oil Water Primary treatment Secundary treatment Tertiary treatment CPI Flotation Unit Hydro Cyclone Skimmertank Nutshell The first stage of pre-filtration: SS316L filter vessel with 50 filter cartridge of each 40inch length. These cartridges will remove of all the dirt particles > 2 micron, each element can remove 1.5 lbs of dirt. The filter vessel is equipped with a differential pressure gauge to monitor when the cartridge need to be change out at 40 psi. Than the second stage coalesce: SS316L filter vessel with 3 coalescer elements of each 30inch length. These elements will remove of most of the free oil by coalescing to the top of the vessel. The vessel is equipped with a level switch which controls a 1/2inch drain valve for automatically removing the oil. A coalescer element can not guarantee any effluent because the influent of this system is fluctuating. Therefore we would strongly recommend to use Oilblock absorption cartridge as a third stage to be sure the effluent is < 10 mg/ltr. Wet gas Well head These elements will absorb the last free and emulsified oils to reach the required specifications. Twin Filter has developed the Oilblock and the Oilclog cartridges. These two types of cartridges are specifically designed and manufactured for produced water treatment at oil & gas production facilities. They obtain a high efficiency removal of free and dissolved hydro carbons (TPH) and emulsified oils from water. These cartridges are applicable for our filter equipment. Straightforward technology, based on centrifugal pumps No absorbers, chemicals or consumables needed Collects droplets down to 1 micron Improves downstream separators up to 90% Wide operating window, with respect to volume flow, pressure, temperature, specific gravity and oil concentration Applicable for all oil/water separators Compact design Single units cover up to bbl/day (2000 m3/ day) Limited capex and opex requirements Long operating life & minimal maintenance Nutshell Filter Twin Filter offers solutions for the produced water process. There are three stages for this process: primary treatment, secundary treatment and tertiary treatment. The primary treatment of produced water in itself involves multiple technologies from upstream sand removal utilising solid/liquid hydrocyclones at wellhead conditions through multi-phase separators and collection vessels to further solid/liquid and liquid/liquid hydrocyclones. After primary treatment of produced water gives the first oil cut, the secondary treatment conditions produced water and solids in preparation for discharge or further polishing. Primary and secondary water treatment systems will meet 90% of Able to treat emulsions Compact design No moving parts Skid mounted Simple operation Minimal maintenance Small footprint Low capital investment Removal of dissolved and hydrofied hydrocarbons High absorption capacity, low waste volume High efficiency, no polish treatment required No direct contact with saturated media during handling No additional chemicals required Reliable and simple system, no maintenance Easy handling and operation Fit into existing cartridge filter units Destabilization and separation of oil emulsions and suspended oils without use of chemicals Chemical emulsions in produced water are causing problems to separate hydrocarbons from water. Corrosion inhibitors are protecting all water lines against corrosion but also form very difficult emulsions. De-emulsifiers are injected in high concentration to break emulsions in produced water. In many occasions the chemicals are over-dosed and do create even more problems. Twin Filter developed a system without the use of chemicals to break these emulsions. The overboard water, when the treatment system includes a TwinZapp unit, contains mostly less than 5 ppm of oil. Very small footprint No chemicals needed A low energy, continuous flow process No filter/ absorption consumables needed Non plugging device - no need for pre-filtration Low power consumption Explosion proof Closed system pressured housing - no need for separate pump No moving internals - very low maintenance required No operator required Ideal for installation before existing separation technologies

5 REFERENCES Media Filter Gaz de France Total E&P Wintershall Coalescer polishing produced ENI Filtration / Coalescer PDVSA Venezuela Filtration / Coalescer / Absorption Transocean Brazil Polishing system OMV Voraxial full package Santa Fe / Devon Automatic Self Cleaning Filter Westfalia Bilge Water > 200 polishing systems Filtration before re-injection PhilipsConoco Voraxial Shell GOM Offshore Gail platform / Alkhorayef Nutshell filter package WHY FILTRATION? Twin Filter Oilfield Division is part of Twin Filter BV and the Velcon / Twin Filter Group. Twin Filter BV is an independent, 100% Dutch company founded in 1985.The Oilfield Division is active all over the world. We design and manufacture filtration solutions for the oilfield and petrochemical industries. Costs of environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of the utmost importance. Our manufacturing facilities for equipment and consumables are strategically based in The Netherlands, close to Schiphol Airport and the Port of Rotterdam. Our engineers, with field experience, are constantly improving and designing new iltration solutions. Twin Filter is ISO 9001 certified. APPLICATIONS Completion / Gravel pack fluids Work over fluids Water injection (water flood operations) High pressure applications Oily water clean-up Wastewater treatment Chemical injection Bilge water treatment Pipeline flushing Produced water treatment (Sea) water intake filtration Powder handling system RO pre-filtration Gas filters PRODUCED WATER TREATMENT The main concern in oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir / production zones during completion and water injection. Filtration will protect the reservoir from contaminants, including bacteria, scale, clay, rust, etc. Current environmental laws are becoming more stringent and are aiming for zero discharge. Many waste treatment technologies will not meet the discharge levels of the future. Twin Filter offers a solution for the removal of more than 99% of all hydrocarbons and emulsions from water streams. Twin Filter provides total filtration solutions to the oilfield industry. Twin Filter B.V. Zuiddijk HE Zaandam The Netherlands Phone: +31 (0) Fax: +31 (0) info@twinfilter.com Chamber of Commerce: Reg VAT reg.no.: NL B01 Regional Offices Twin Filter North America West Little York, Suite 310 Houston, TX 77041, USA Phone: info.usa@twinfilter.com Partner with Twin Filter South America Ltda Av. Bernardino de Campos 98, 14th floor Paraíso São Paulo, Brazil Phone: Cel: info.br@twinfilter.com.br Twin Filter Australia 267 St Georges Terrace Perth WA 6000, Australia Phone: Fax: info.au@twinfilter.com.au for Filtration Head Office Passion ABOUT THE OILFIELD DIVISION

6 REFERENCES Media Filter Gaz de France Total E&P Wintershall Coalescer polishing produced ENI Filtration / Coalescer PDVSA Venezuela Filtration / Coalescer / Absorption Transocean Brazil Polishing system OMV Voraxial full package Santa Fe / Devon Automatic Self Cleaning Filter Westfalia Bilge Water > 200 polishing systems Filtration before re-injection PhilipsConoco Voraxial Shell GOM Offshore Gail platform / Alkhorayef Nutshell filter package WHY FILTRATION? Twin Filter Oilfield Division is part of Twin Filter BV and the Velcon / Twin Filter Group. Twin Filter BV is an independent, 100% Dutch company founded in 1985.The Oilfield Division is active all over the world. We design and manufacture filtration solutions for the oilfield and petrochemical industries. Costs of environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of the utmost importance. Our manufacturing facilities for equipment and consumables are strategically based in The Netherlands, close to Schiphol Airport and the Port of Rotterdam. Our engineers, with field experience, are constantly improving and designing new iltration solutions. Twin Filter is ISO 9001 certified. APPLICATIONS Completion / Gravel pack fluids Work over fluids Water injection (water flood operations) High pressure applications Oily water clean-up Wastewater treatment Chemical injection Bilge water treatment Pipeline flushing Produced water treatment (Sea) water intake filtration Powder handling system RO pre-filtration Gas filters PRODUCED WATER TREATMENT The main concern in oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir / production zones during completion and water injection. Filtration will protect the reservoir from contaminants, including bacteria, scale, clay, rust, etc. Current environmental laws are becoming more stringent and are aiming for zero discharge. Many waste treatment technologies will not meet the discharge levels of the future. Twin Filter offers a solution for the removal of more than 99% of all hydrocarbons and emulsions from water streams. Twin Filter provides total filtration solutions to the oilfield industry. Twin Filter B.V. Zuiddijk HE Zaandam The Netherlands Phone: +31 (0) Fax: +31 (0) info@twinfilter.com Chamber of Commerce: Reg VAT reg.no.: NL B01 Regional Offices Twin Filter North America West Little York, Suite 310 Houston, TX 77041, USA Phone: info.usa@twinfilter.com Partner with Twin Filter South America Ltda Av. Bernardino de Campos 98, 14th floor Paraíso São Paulo, Brazil Phone: Cel: info.br@twinfilter.com.br Twin Filter Australia 267 St Georges Terrace Perth WA 6000, Australia Phone: Fax: info.au@twinfilter.com.au for Filtration Head Office Passion ABOUT THE OILFIELD DIVISION