Sri Padhmam Consultancy & Training

Transcription

1 What a Person s mind can conceive & believe, it can achieve! July office@sripadhmam.com E-magazine from Sri Padhmam Consultancy & Training 1

2 Contents Shared & Cared this month Top Performers from the companies on various workshops Thought for the month Statistical tools : A close look APQP : Few definitions Philip B Crosby s prominent quotes Sri Padhmam e-learning (SPeL) How to perform MSA studies in a One sided tolerance part? Happy learning! A V Manivannan Principal Consultant & Trainer Sri Padhmam Consultancy & Training 2

3 Royal Enfield Chennai Mr. Pradeepkumar Coordinated by Mr. T Ramalingam & Team Mr. Vimal Raj Mr. R Jagan Mr. R Sivakumar & Mr. C Sabin Kumar Intensive workshop on Process FMEA 3

4 Ashok Leyland Chennai Coordinated by Mr. S S Sivakumar & Team Mr. M Sathish & Mr. V Nagaraj IATF :

5 Krysalisco Chennai For the Pricol Coimbatore Suppliers Mr. N Aravind of Excel Poly Products Coordinated by Mr. Narayanan & Team Ms. M Indhu of Sriram Karthic Polymer & Mr. S Murali Manoharan of Adhi Automation QC Tools 5

6 PMI Engineering Chennai Coordinated by Mr. S Vetrivel Mr. S Vetrivel Mr. R Praveen & Mr. S Samundeesvaran Measurement Systems Analysis ( MSA ) 6

7 e - Learning At our e-learning centre in Chennai Coordinated by Mr. J Manoj Mr. S M Bojarajan ( 90 % ) Mr. A Sahaya Sharuken ( 80 % ) Analytical tools for improvements Stage 1 7

8 We are offering many Statistics based Workshops such as Statistical process control, Six Sigma awareness, Control Charts, Capability studies and Design of Experiments ( Shainin ). This exercise will help those who had undergone the above mentioned programs by us! Statistical tools : A Close look! Special Exercise for the Practitioners of Statistics! 8

9 II Statistical Tools : A Close look Right answers will be given in the next month e-magazine! Please select the best Option & Circle # Statistical Tool Focus Point 1 Homogenization 2 Option A Option B Option C Key Activity done Removal of Exceeding points Including all the Exceeding Points Both A & B Concentration Chart Significance criteria 70 % Minimum 50 % Maximum 80 % Minimum 3 Component Search End Count Criteria 10 Maximum 10 Minimum 6 Minimum 4 Pp & Ppk Studies Process Conditions Do not change Must Change Keep the Routine practices 5 Z Scale Purpose To compute % Defectives To Validate the Process Changes To arrive at the Control Limits 6 Variable G RR Acceptance Criteria 10 % Maximum 15 % Maximum 5 % Minimum 9

10 For the Month! Let us think Deeply & Implement Nicely! 10

11 PHILIP B. CROSBY was considered one of the foremost quality experts of the 20th century. In 1979, after several years in quality, he founded Philip Crosby Associates, a quality management consulting firm in the United States of America, which still exists today. By the time of his death in 2001, he had authored several books which include Quality without tears, Quality is Free. He lived till the year 2001 ( aged 75 ). The cost of Quality is the expense of doing things wrong! 11

12 There is absolutely no reason for having errors or defects in any product or service! If Quality is not ingrained It is much less expensive, to in the organization, it will prevent errors, than to rework, never happen! scrap or service them! 12

13 AP QP Terms & definitions Second edition July 2008 Advanced Product Quality Planning 13 13

14 Advanced Product Quality Planning APQP Second edition July 2008 Terms & definitions Design Reviews Milestone checkpoints to review progress of the design process, a proactive process. (Design) Validation Confirmation through objective evidence, that the requirements for a specific intended use or application have been fulfilled. Testing to ensure that product conforms to defined user needs and or requirements. Design validation follows successful design verification and is normally performed on the final product under defined operating conditions. Multiple validations may be performed if there are different intended uses. (Design) Verification Confirmation through objective evidence, that specified requirements have been fulfilled. Testing to ensure that all design outputs meet requirements may include activities such as: Design Review Performing Alternate Calculations Understanding Tests and Demonstrations Review of Design Stage Documents Before Release. Will continue further. 14

15 Quality Management System Stage # 1 ISO 9001 : 2015 ( A base for IATF : 2016 ) Soon for your use! 15

16 High points of this course What is Management system? QMS & its evolution Risk based thinking A close analysis Opportunity based situation analysis Process approach A practical look ISO 9001:2008 vs ISO 9001:2015 Learn with SPeL Lead life well! I nformative! nteractive! nteresting! Clauses of ISO 9001:2015 Linkage between ISO 9001 & IATF Uniqueness of the Auditors 100 % Video based learning! Understanding a management system standard 16

17 The Process model 100 % VIDEO BASED LEARNING From Aug 2017 onwards for your use 17

18 e-magazine e-magazine for for the the month month of of July July This This e-magazine e-magazine is is for for FREE FREE Circulation Circulation only only

19 An interesting Question from Mr. G Subramanian of Poclain Hydraulics - Pondicherry How to perform MSA Studies on a part having ONE side tolerance? Please click for our views! Eg,. : Runout in a shaft 19