Risk Based Process Safety

Transcription

1 Risk Based Process Safety Jack McCavit JL McCavit Consulting, LLC Mary Kay O Connor Process Safety Center 2006 Symposium October 25, 2006 JL McCavit Consulting, LLC

2 Risk Based Process Safety What it is Why it is important Contents that will help PSM implementation New elements How it will be used October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 2

3 Risk Based Process Safety CCPS process safety management book First CCPS management book since 1994 Will be the process safety management standard for the next 10 to 15 years Available in March or April 2007 October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 3

4 Since Last CCPS Management Book Continued expectation for improvement in process safety results. Fewer resources Maintenance Technical Process safety More cost control 6 sigma Re-organizations October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 4

5 Since Last CCPS Management Book Continued expectation for improvement in process safety results. Resources Fewer resources Maintenance Technical Process safety More cost control 6 sigma Re-organizations Results October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 5

6 Since Last CCPS Management Book Continued expectation for improvement in process safety results. Resources Fewer resources Maintenance Technical Process safety More cost control 6 sigma Re-organizations Resources Results Results October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 6

7 Why It Is Important Improved performance Effective systems requiring fewer resources Assurance that PSM systems are achieving expected results Results Resources October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 7

8 RBPS Will Provide Range of element activities depending on risk Ideas to improve results of PSM systems Ideas to improve efficiency of PSM systems Metrics for each element Ideas for reviewing PSM systems to be sure the systems are functioning as expected October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 8

9 Management Review A PSM management review checks PSM systems to be sure they are functioning as intended Provides an opportunity for management to: Demonstrate their commitment to PSM Establish PSM expectations October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 9

10 Management Review The Management Team checks things like: Status of past due action items Back log of P&ID updates Status of refresher training Resources available for upcoming PHA s Status of contractor audit program Status of training of emergency responders October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 10

11 Elements in Four Categories Commit to Process Safety Understand Risk Manage Risk Learn from Experience Plan Act Do Study October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 11

12 Commit to Process Safety Safety Culture Standards, Codes, Regulations, and Laws Process Safety Competency Workforce Involvement Stakeholder Outreach October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 12

13 Understand Risk Process Knowledge Management Hazard Identification and Risk Analysis October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 13

14 Manage Risk Operating Procedures Safe Work Practices Asset Integrity and Reliability Contractor Management Training and Performance Assurance Management of Change Operational Readiness Conduct of Operations Emergency Management October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 14

15 Learn From Experience Incident Investigation Measurement and Metrics Auditing Management Review October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 15

16 How RBPS Will be Used Improving existing elements Completely revamping existing elements Designing and implementing a new management system October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 16

17 People Involved Jack McCavit - Chair Bob Perry CCPS Staff Don Abrahamson Scott Berger Tim Blackford Bruce Hartman John Herber Dan Isaacson Shakeel Kadri Greg Keeports Joe Klein Pete Lodal Bill Marshall Neil Maxson Lisa Morrison Karen Tancredi Tony Thompson Scott Wallace Bill Wheeler Roy Winkler Gary York October 25, 2006 McCavit, MKOPSC Symposium, College Station, Tx 17