Pipe and Casing Cutting
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1 Pipe and Casing Cutting A Buyers Guide Rev 1.2
2 About Mirage Machines Mirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity. Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output. Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products. Industries Mirage manufacture a range of portable machines for a wide variety of applications and industries including: oil & gas wind power power generation ship build & repair mining & construction subsea utilities Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges. Contact Us T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
3 Content 5 Overview Pipe and Casing Cutting MSF2-48 Pipe Cutting & Bevelling MDWS Diamond Wire Saw Manipulator Saw BS924 (9-24 ) Portable Band Saw BS1636 (16 to 36 ) Portable Band Saw BS3248 (32 to 48 ) Portable Band Saw
4 Introduction to Pipe and Casing Cutting Mirage offers a technologically advanced range of pipe cutting machines and portable band saws which provide efficient and cost effective cutting of conductors and pipeline. The split frame pipe cutting and bevelling range (MSF) can operate from 2" 48" (51mm 1220mm) across many materials, including carbon steel, stainless steel, Hastelloy, Incolloy and Super Duplex. Heavy duty version available up to 84". For challenging subsea environments, the Diamond Wire Saw (MDWS) series of machines is ideal for subsea cutting and can cut pipe between 6" 80". It can be both diver and ROV operated. Our Band Saw range covers 9" to 48" cutting, ensuring your cold cutting requirements can be met with high quality and easy to operate kit, ideal for even challenging topside decommissioning environments. The Mirage Pipe and Casing Cutting machines can be used for a wide range of applications including: Tubular severance Multiple concentric pipe cutting Platform decommissioning Nuclear decommissioning and repair Platform casing cutting Caisson cutting Cutting multiple grouted strings
5 5 Pipe and Casing Cutting Torque Limiter The Mirage range of pipe and casing Range Machine cutting machines offer efficient, cost Model effective cold cutting of conductors Nm ( lb-ft) Pipe Cutting & Bevelling and pipeline. Also available for MSF " subsea ROV application. MSF4-8 Fast, efficient cutting Accurate cut paths on any pipe material Modular construction MSF6-12 MSF8-14 MSF10-16 MSF14-20 MSF18-24 Drive Power Options Pneumatic Hydraulic 4-8" 6-12" 8-14" 10-16" 14-20" 18-24" MSF22-28 MSF " 26-32" MSF30-36 MSF36-42 MSF42-48 Split Frame Pipe Cutter " 36-42" 42-48" MSF MSF to 305mm (2 to 6 ) diameters MSF to 203mm (4 to 8 ) diameters Completely Stainless Steel MSF6-12 Open Design, No Seals 152 to 254mm (6 to 12 ) diameters Modular Handle and Drive MSF8-14 Backlash Free Ratcheting Clutch (15 ) 203 to 356mm (8 to 14 ) diameters Reversible Operations MSF10-16 Readable Torque Adjustment 254 to 406mm (10 to 16 ) diameters MSF to 508mm (14 to 20 ) diameters MSF18-24 ensures easy set uptool and provides increased stability Jaw design 457 to 610mm (18 to Subsea 24 ) diameters The Mirage ROV Operable Torque Limiting is a modular, seal free device Rigidity allows faster cutting performance and shorter cycle times with a compliant drive designed for manipulator deployment and operation. The torque MSF22-28 Machine supplied complete and ready to use out of the box 558 to 711mm to 28 )the diameters limiter (22 ensures safe operations of all low torque interfaces when the output torque of a given manipulator or torque tool cannot be assured. MSF to 813mm (26 to 32 ) diameters MSF to 915mm (30 to 36 ) diameters MSF36-42 The machine is supplied complete with Modular Handle, Torque Limiter, Socket Drive Adapter, Shipping Box, 915 to Packing 1067mm (36 tomanual. 42 ) diameters List and Options include a Modular Compliant Drive (Open or Overmolded) and any Custom Square Drives per client request. MSF to 1220mm (42 to 48 ) diameters T: F: sales@miragesubsea.com Mirage Subsea Inc T Jackrabbit Road Houston Texas USA M
6 6 Torque Pipe and Casing Cutting Limiter Nm ( lb-ft) Range Machine Model 0 12 Diamond Wire Saw MDWS6-20 Drive Power Options Pneumatic 16-38" MDWS " MDWS " Band Saw 9-24" BS " BS3248 Diamond Wire Saw 6-20" MDWS16-38 BS924 Hydraulic 32-48" MDWS6-20, MDWS16-38, MDWS36-60, MDWS56-90 MDWS to 508mm (6 to 20 ) diameters MDWS to 965mm (16 to 38 ) diameters MDWS to 1524mm (36 to 60 ) diameters MDWS56-80 Completely Stainless 1422 to 2032mm (56 to 80 ) diameters Steel Open Design, No Seals Modular Handle and Drive Backlash Free Ratcheting Clutch (15 ) Reversible Operations Auto Clamp and auto feed Diver and ROV compatible Readable Torque Adjustment Efficient cutting Portable Band Saw BS924, BS1636 & BS3248 BS924The Mirage Subsea ROV Operable Torque Limiting Tool is a modular, seal free device 228 to 610mm to 24 ) diameters with a (9 compliant drive designed for manipulator deployment and operation. The torque BS1636 limiter ensures the safe operations of all low torque interfaces when the output torque 410 to 915mm (16 to 36 ) diameters of a given manipulator or torque tool cannot be assured. BS to 1220 (32 to 48 ) diameters The machine is supplied complete with Modular Handle, Torque Limiter, Socket Drive Adapter, Shipping Box, Packing List and Manual. Options include a Modular Compliant Drive (Open or Overmolded) and any Custom Square Drives per client request. Low cost / cut fast clamping and set up Subsea kit available R.O.V operation T: F: sales@miragesubsea.com Low height for minimum clearances Mirage Subsea Inc T Jackrabbit Road Houston Texas USA T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
7 MSF2-48 (2-48 ) Low Clearance Split Frame Pipe Cutting & Bevelling Rev 1.0 A low clearance split frame pipe cutting and bevelling machine that has been designed for cutting and bevelling pipe efficiently. Can operate on many materials and cuts with inserted tooling. Efficiently cuts and bevels pipes Slim line, adjustable combination cutting tool slides included as standard Air or hydraulic motor drive options Performs all operations in carbon steel, stainless steel, Hastelloy, Incolloy and Super Duplex The machine is supplied complete with: - 1 off split half drive ring, gearbox and drive motor - 2 off combination tool sides for cutting and bevelling - Striker feed unit with adjustable cut feature, integral clamping unit and spacers - Toolkit including air filter lubricator and hose connection (when required) - Storage / shipping box, CE certificate, packing list and manual T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 1 of 3
8 MSF2-48 Weights and Dimensions Model Size Range A B C Weight MSF mm - 152mm 6.88 (175mm) 7.51 (191mm) 6.0 (152mm) 14 Kg MSF mm-203mm 8.87 (225mm) 9.21 (234mm) 6.0 (152mm) 20 Kg MSF mm (330mm) (278mm) 6.0 (152mm) 25 Kg MSF mm (362mm) (291mm) 6.0 (152mm) 27 Kg MSF mm 16.3 (413mm) 12.8 (326mm) 6.0 (152mm) 35 kg MSF mm (514mm) (373mm) 6.0 (152mm) 42 Kg MSF mm (616mm) (422mm) 7.0 (178mm) 86 Kg MSF mm 28.5 (724mm ) (530mm) 7.0 (178mm) 95 kg MSF mm (826mm) (524mm) 7.0 (178mm) 107 Kg MSF mm (927mm) (575mm) 7.0 (178mm) 118 Kg MSF mm (1079mm) (651mm) 7.0 (178mm) 135 Kg MSF mm (1232mm) (727mm) 7.0 (178mm) 150 Kg Shipping Dimensions Model Box Type Length Width Height Weight mm inches mm inches mm inches Kg Lbs MSF2-6 PLASTIC MSF4-8 PLASTIC MSF6-12 PLASTIC MSF8-14 PLASTIC MSF10-16 PLASTIC MSF14-20 PLASTIC MSF18-24 STEEL MSF22-28 STEEL MSF26-32 STEEL MSF30-36 STEEL MSF36-42 STEEL MSF42-48 STEEL T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 2 of 3
9 MSF2-48 Optional Accessories Part off tooling (HSS and inserted) MSF Front drive gearbox MSF Universal counter bore slide MSF814-19/19a Extended tool slides (3.5 stroke) MSF Hydraulic drive gearbox and mobile HPU MSF OD Axial feed slide MSF814-22/22a Heavy duty tool slide (Inserted tooling) MSF814-25/26 Out of round tracking tool slides Single angle bevel tooling (HSS and inserted) Compound bevel tooling J Prep HSS tooling Recommended spares kit T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 3 of 3
10 MDWS Diamond Wire Saw Page 1 of 2 Rev 1.2 Description The Mirage Diamond Wire Saw range of four machines (MDWS) are designed for underwater cutting of items such as multistring casings, piles, platform legs and wellheads. Applications The MDWS uses abrasive cutting technology that is extremely effective in different subsea environments and is ideal for quick cutting through dissimilar materials and resisting compressive forces. The wire cutter allows circular cutting on all sides, preventing the wire from getting pinched on materials that would otherwise damage lathe and mill type tooling. Customized saws are available by special order. Key Features Hydraulic Clamp & Auto Feed Models available to cut 6-84 OD Pipe Powerful Hydraulic Drive Wheel ROV and Diver Compatible Strong Aluminium Frame While the machine can be used topside, it is not considered a cold cutting method when used for surface operations. MDWS620 MDWS1638 MDWS3660 MDWS6084 Cutting capacity 6-20 ( mm) ( mm) ( mm) ( mm) Feed stroke 26 (660mm) 44 (1117mm) 66 (1676mm) 90 (2286mm) Length 85" (2159mm) 102" (2590mm) 143" (3632mm) 180" (4572mm) Width 60" (1524mm) 75" (1905mm) 105" (2667mm) 142" (3606mm) Height 30 (762mm) 30 (762mm) 30 (762mm) 30 (762mm) Weight in air 912Lbs (413kg 1,250Lbs (566kg) 1,885Lbs (855kg) 2,285Lbs (1036kg) Weight in salt water 520Lbs (235kg) 595Lbs (269kg) 1,243Lbs (536kg) 1,645Lbs (746kg) UK (Head Office) T: +44 (0) E: sales@miragemachines.com USA T: E: sales@miragesubsea.com Asia T: sales@miragemachines.com Australia T: +61 (0) sales@miragemachines.com
11 MDWS Diamond Wire Saw Page 2 of 2 Shipping weight Shipping dimensions L x W x H Shipping Information MDWS620 MDWS1638 MDWS3660 MDWS6084 Box 1 1,431 Lb (649kg) 1,550 Lb (784kg) 1,896 Lb (860 kg) 2,585 Lb (1172 kg) Box Lb (980 kg) Box 1 97 x 71 x 42 (243x 178 x 106cm) 97 x 90 x 42 (247 x 228 x 107cm) Box x 78 x 48 (407 x 197 x 121cm) 160 x 78 x 48 (407 x 197 x 121cm) 180 x 142 x 30 (457 x 361 x 76cm) Details on request Included as standard with this machine The machine is supplied complete with packing list and manual. Storage / shipping box Packing list and manual. Set up and operation The operator must be: Trained and conversant with the MDWS Able to identify the correct and incorrect use of static or portable machines. Comply with all local and internationally recognised safe use of powered machines. Optional items you may also need (Details available on request) Hydraulic power unit Hydraulic control panel Six pass hydraulic hose reels ROV compatible hot stab system (available for purchase or hire) Deployment basket (made to order) Flotation Consumables, such as diamond wire ropes Machine Availability Purchase Rental Rental subject to availability Contact Us
12 Manipulator Saw ROV Tooling 2 12 Manipulator Diamond Wire Saw Rev 1.0 Cuts up to 12 O.D. pipe High strength Aluminium Frame ensures lightweight, compact design ROV powered & deployable Automatic wire tensioner D-Handle Compatible with 3 or 4 finger and parallel jaw manipulator The Mirage Manipulator Saw is a hydraulically powered ROV tool exclusively designed for quick deployment and cutting of pipes, casings and structures. The compact design is hooked up directly into the main hydraulics of the ROV and is ideally suited for repairs, decommissioning and salvage operations. As an abrasive cutting tool, the diamond wire allows circular cutting on all sides; preventing the wire from getting pinched on materials that would otherwise damage lathe and mill-type tooling. The saw is extremely effective in different subsea environments and is ideally suited for repairs, decommissioning and salvage operations. It is supplied complete with packing list and manual. Optional hot stab by customer request. Customizable saws available by special order. Page 1 of 2 T: +1 (713) F: +1 (832) sales@miragesubsea.com Mirage Subsea 8615-T Jackrabbit Road Houston Texas USA
13 Manipulator Saw ROV Tooling Technical Details Machine length mm Machine width mm Machine height mm Aluminium Alloy Frame 6061 T-6 Pressure Rating 2,000 psi 137 bar Hydraulic Flow 20 gpm 75 L/min Cutting Capacity mm Wire Length 130 minimum 3302 mm minimum Weights and Dimensions Weight in Air 58 Kgs 129 Lbs Weight in Salt Water 46 Kgs 103 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 2 T: +1 (713) F: +1 (832) sales@miragesubsea.com Mirage Subsea 8615-T Jackrabbit Road Houston Texas USA
14 BS924 Pipe Cutting (9-24 ) Portable Band Saw Rev 1.0 Fast, efficient cold cutting Low cost / cut - fast clamping and set up Subsea kit available - R.O.V operation New low height for minimum clearances Extensive blade selection for all materials A portable band saw used for tubular severance, especially for cutting conductors, caissons and multiple grouted strings of various sizes, in either surface or subsea applications. The machine is supplied complete with: - Saw blade - Toolkit - All required mounting blocks and extensions - Storage / shipping crate - CE certificate - Packing list and manual T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 1 of 2
15 BS924 Pipe Cutting Technical Details Minimum Cutting / Clamping Diameter 228mm 9 Maximum Cutting / Clamping Diameter 610mm 24 Minimum Surface Speed 100mm 4 Maximum Surface Speed 711mm 28 Hydraulic 50 L/min (13 gpm) 5.0 Hp 3.73 Kw Hydraulic 10 L/min (2.65 gpm) 2.2 Hp 1.64 Kw Hydraulic Clamping Cylinder 138 Bar 2000 p.s.i Feed Rates Cutting Feed Rates - Auto Feed 25.4mm/min 1 /min Hand Feed per Revolution 4mm/rev /rev Weights and Dimensions Machine Weight (surface version) 320 Kgs 704 Lbs Shipping Weight (surface version) 425 Kgs 935 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches 2500mm mm mm 20 T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 2 of 2
16 BS1636 Pipe Cutting (16-36 ) Portable Band Saw Rev 1.0 Fast efficient cold cutting Low cost per cut - fast clamping and set up Subsea kit available for R.O.V operation Hydraulic cut and wedge system to prevent blade snagging Low height for minimum clearances Extensive blade selection for all materials A portable band saw used for all tubular severing, especially for cutting conductors, caissons and multiple grouted strings of various sizes in either surface or subsea applications. The machine is supplied complete with: - Saw blade - Toolkit - All required mounting blocks and extensions - Storage / shipping crate - CE certificate - Packing list and manual T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 1 of 2
17 BS1636 Pipe Cutting Technical Details Minimum Cutting / Clamping Diameter 406mm 16 Maximum Cutting / Clamping Diameter 915mm 36 Surface Cutting Speed 0-71 m/min 233 ft/min Hydraulic Drive motor 4 Kw 5.4 Hp Hydraulic Feed motor (10l / min / 2.2 gal / min) 0.8 Kw 1.1 Hp Hydraulic (1015 p.s.i) 70 bar 50l / min 11 gal / min Feed Rates Cutting Feed Rate - Auto Feed 25.4mm/min 1 /min Hand Feed per Revolution 4mm/rev /rev Weights and Dimensions Machine Weight (surface version) 782 Kgs 1724 Lbs Shipping Weight (surface version) 1082 Kgs 2385 Lbs Shipping Dimensions Length Width Height mm inches mm inches Mm inches T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 2 of 2
18 BS3248 Pipe Cutting (32-48 ) Portable Band Saw Rev 1.0 Fast efficient cold cutting Low cost / cut - fast clamping and set up Subsea kit available - R.O.V operation New low height for minimum clearances Extensive blade selection for all materials A portable band saw used for all tubular severance, especially for cutting conductors, caissons and multiple grouted strings of various sizes in either surface or subsea applications. The machine is supplied complete with: - Saw blade - Toolkit - All required mounting blocks and extensions - Storage / shipping crate - CE certificate - Packing list and manual T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 1 of 2
19 BS3248 Pipe Cutting Technical Details Minimum Cutting / Clamping Diameter 812mm 32 Maximum Cutting / Clamping Diameter 1220mm 48 Minimum Surface Speed 100mm 4 Maximum Surface Speed 711mm 28 Hydraulic 50 L/min (13 gpm) 5.0 Hp 3.73 Kw Hydraulic 10 L/min (2.65 gpm) 2.2 Hp 1.64 Kw Hydraulic 1050 p.s.i (70 bar) 60 L/min 15 Gpm Feed Rates Cutting Feed Rate - Auto Feed 25.4mm/min 1 /min Hand Feed per Revolution 4mm/rev /rev Weights and Dimensions Machine Weight (surface version) 915 Kgs 2013 Lbs Shipping Weight (surface version) 1200 Kgs 2640 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches 3700mm mm mm 35 T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK Page 2 of 2
20 Rental Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most. Training & Site Support Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success. Servicing & Refurbishment Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages. T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK
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