Feeding Technology Precise Custom-Built Robust. We show you how to do it. Custom-built just fits best.
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1 Feeding Technology Precise Custom-Built Robust Custom-built just fits best. Please contact us. We are happy to help you with solutions for your material feeding challenges. Main office: Germany / South Thuringia Köberlein & Seigert GmbH Queienfeld Im Oberen Weidig 1 D Grabfeld Phone + 49 (0) / Fax + 49 (0) / info@koeberlein-seigert.com Branch office: USA / South Carolina Koeberlein & Seigert LLC 7461 Highway 11 Campobello, SC, Phone Fax stepfeeder@koeberlein-llc.com Reliable feeding is a question of the right technology. We show you how to do it.
2 The Company Innovative Feeding Technology Precise Custom-Built Robust. Quality Management... because man is the measure of all things. We, KÖBERLEIN & SEIGERT, are an internationally operating specialist for feeding technology and automation. As a medium-sized company, we have been producing systems and special machines for material feeding of parts for the past 40 years in the automobile, electronic, machinery, furniture hardware and pharmaceutical industry as well as for stamping and forging plants. Automated feeding, separating, testing and the correctly oriented positioning of bulk parts are our core areas of expertise. Our custom-built machines create competitive advantages. We ensure the fully-automated, organized and precisely positioned feeding of bulk materials at the right position in the production process. Gentle to materials, low-noise and with continuous feeding speed; better than the human hand is capable. Our solutions are customised to suit your requirements and impress with their outstanding price-performance ratio. The result is an improved material flow with all of the possibilities of an automated 100 % quality control. Our products range from individual machines through to complete turn-key solutions including robotic handling. Customer satisfaction is our top priority. We have therefore introduced a quality management system which has been certified according to DIN EN ISO 9001 since 1998 and is continually developed. This allows us to guarantee customers a high level of quality and safety along with the productivity of the finished machines. Please contact us: We are happy to help you with solutions to your material feeding challenges. 1 2
3 Lifting and Tilting Devices We complete your success. Hoppers and Conveyor Belts There is nothing that cannot be improved. Our product range includes lifting and tilting equipment for automated loading of parts into our feeding systems ranging from small storage containers to large skeleton boxes. VIBRATION HOPPER - Particularly suitable for use with lifting/tilting devices - Storage capacity up to 1000 l (35.3 cu. ft) - Avoids bridging for large parts - Available with weighing equipment as an option - Suitable for all bulk parts - Manual loading or with the use of fork-lift trucks - Loads up to 3000 kg (6 614 lb) - Tilting heights up to 6 m (19.69 ft) - Dump angles can be set up to 180 degrees ensures 100 % emptying of the transport container - Supplementary lift minimized fall height for gentle product handling - Automatically operated cover with rubber coating for a particularly low-noise tilting process CONVEYOR BELT - Storage capacity from 20 l (0.7 cu. ft) to 500 l (17.6 cu. ft) can be achieved - Special sizes 500 l (17.6 cu. ft) upon request - Optional flap for quick emptying incl. belt direction change for fast part type changes - Individual adaptation of the conveyor belts to the respective sorting parts (from medical versions to heavy-duty applications with hinged steel belt) 3 4
4 Step Feeders Working for you around the clock. Drum Feeders and Linear Conveyors... for permanent production at the highest level. STEP FEEDERS The products to be sorted are transported from the funnel and transferred to the LINEAR FEEDER with the help of counter-rotating stepper plates. The stepper plates are moved on linear guides. Due to this special design, our STEP FEEDERS are very low-noise. Another advantage of the STEP FEEDER technology: the sorting material is handled very carefully. The width and thickness of the stepper plates are adjusted to the respective bulk material which helps presorting and limits the quantity of the parts to be transported up the stepper plates. DRUM FEEDERS KÖBERLEIN & SEIGERT developed DRUM FEEDERS to be used when parts that are difficult to transport, because they don t slide well (e.g. rubber), have to be sorted or fed. The DRUM FEEDER consists of a rotating plastic drum which is open on both sides with rejection elements on the inner side that transfer a defined amount of parts to the LINEAR CONVEYOR per rotation. - Slide widths from 100 mm (3.94 ) to 1000 mm (39.4 ) - Transfer heights from 420 mm (16.5 ) to 3000 mm (118 ) - Low ergonomic fill heights; below 1000 mm (39.4 ) even with high discharge heights - Parts provision with funnel from 5 l (0.177 cu. ft) to 80 l (2.825 cu. ft), with hopper up to 1000 l (35.3 cu. ft) more available upon request - No reduced performance with lower parts supply % empty process possible - Compact design - Particularly low maintenance and low wear and tear 5 6 LINEAR CONVEYORS The KÖBERLEIN & SEIGERT LINEAR CONVEYORS are extremely robust constructions which have been used in practical applications for many years. In contrast to bowl feeders, the combination of the STEP FEEDER and LINEAR CONVEYOR can sort and transport parts with complex shapes. - Electromagnetic drive or vibration motor to drive the vibration rail - Sensitive adjustable feeding speed up to 10 m/min (32.8 ft/min) - Antrieb der Vibrationsschiene elektromagne - tisch, Multi-lane oder layout mit Umwuchtmotor for high feeding performance -- feinfühlig Lengths between einstellbare 500 mm Fördergeschwindigkeit (19.7 ) and 2000 mm (78.8 ) bis (longer 10 m/min tracks available upon request) - mehrbahniger Low wear and tear Aufbau due für to sehr the use hohe of hardened Zuführleistungen tool-steels - Längen Flexible von due 500 to the mm adjustable bis or mm exchangeable - verschleißarm sorting track (chicane) durch Einsatz von gehärteten - Werkzeugstählen Expandable with image processing technology - bei for 100 Bedarf, % quality Flexibilität control durch verstellbare oder wechselbare Sortierstrecke (Schikane) - Erweiterung mit Bildverarbeitungstechnik für 100% Qualitätskontrolle
5 Interface to your machine Controlled use of all components. The simplest way to increased efficiency: system expansions. After feeding the parts into the correct position, they can be prepared for the next process in a variety of ways. OPEN EXIT: With this version, our responsibility ends at the end of the sorting track and you take it from there. FAN BLOWER TECHNOLOGY: After sorting the parts into the correct orientation, they are separated into a so-called nest and fed through an extruded hose to the remote receiver station with the help of the air (compressed-air/fan blower). - Use in confined spaces - Two variations are possible: - Compressed-air technology - KÖBERLEIN & SEIGERT fan blower technology (approx. 1/10 of the energy costs in comparison to compressed-air with the same output) - Supply of several systems simultaneously with one feeding device. SEPARATION AND SUPPLY: - Parts separation (single or multi) corresponding with your application - Supply of the parts with a certain center to center distance PICK & PLACE HANDLING: - Transfer of components for example to a turntable or assembly machine - Transfer handling with single or multiple grippers - Placement tooling for nuts and bolts ROBOTS: - Realisation of complex handling applications 7 8
6 Palletiser For a fully automated production! Service A special company for special solutions. Components cannot always necessarily be fed during the production process as bulk materials. It is necessary to supply expensive or finished components individually in containers or on pallets. The palletiser performs this work in a fully automated production environment. The heart of the KÖBERLEIN & SEIGERT system is a pallet changer which buffers a complete pallet stack on a conveyor belt, automatically pulls it in and separates it. A lifting unit then brings the pallet into the loading/unloading position. MACHINE CONVERSIONS A machine conversion is a matter of trust. We know our machines and know how to bring even the oldest feeding equipment back up to speed. Our modular system allows quick and cost-effective changes. TRAINING SCHULUNGEN Die The Wirtschaftlichkeit efficiency of feeding von technology Zuführtechnik is heavily hängt depending entscheidendem upon the Maße qualification von der Qualifikation level of the des machine Bedienpersonals operators. We ab. help Wir helfen you educate Ihnen bei and der train Ausbildung your employees und Schulung to effective Ihres operate Personals and zur maintain effektiven our Bedienung feeding equipment. und Wartung We unserer are also Zuführtechnik. pleased to visit Gerne your kommen premises wir to zu train Ihnen your ins Haus, machine um operators vor Ort an on Ihrer site Sondermaschine your custom-built Ihr Bedienpersonal feeding equipment. zu schulen. The pallet is freely accessible to the robot or handling system. After feeding, the system stacks and stores the empty or full containers at variable heights. - Variable container sizes - Variable belt lengths (variable storage requirements) - Container weight up to 25 kg (55 lb) - Positioning accuracy +/-0.1 mm (+/ ) (depending on container) - Total weight up to 500 kg (1 102 lb) SERVICING KÖBERLEIN & SEIGERT feeding technology is known for its particularly robust design. Regular maintenance measures are recommended in order to avoid down time during the use of the feeding equipment. We offer you an individually compiled preventative maintenance package to suit each machine delivered. REPLACEMENT PARTS SERVICE Our service department provides effective customer support and replacement parts service. Our service personnel can quickly procure parts needed for repairs. 9 10
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