Bulk Bin Location Reference Manual

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1 Bulk Bin Location Reference Manual FASPAC 4.1 FPD/202

2 Faspac Systems, Inc Fay Avenue, Suite 301 La Jolla, CA Confidential and Proprietary Copyright 2000 Faspac Systems, Inc. All Rights Reserved This document is the trade secret property of Faspac Systems, Inc. and is protected by copyright law and international treaties. Its use by you is strictly governed by a license agreement. Unauthorized reproduction or distribution may result in severe civil or criminal penalties. Trademarks: FASPAC is a trademark of Faspac Systems, Inc. All other trademarks, registered trademarks, names, or product names contained in this publication are the property of their respective owners, and Faspac Systems, Inc. neither endorses nor otherwise sponsors any such product or services referred to herein.

3 Table of Contents Introduction...5 Bulk Bin Maintenance (BL/MAI)....6 Bulk Bin Inquiry (BL/INQ)...8 Bulk Bin Location Listing (BL/LIS)...9 Bulk Bin Quick Maintenance (BL/QM) Change Bin Location (BL/CRB) FPD/202 BL - 3

4 TABLE OF CONTENTS BL - 4 FPD/202

5 Introduction The bulk bin location system provides a means of assigning items to bulk locations. Each item can be assigned a primary bin location and up to five additional bin locations in each active warehouse. The bulk bin locations are stored in the Item Warehouse record (IM/MAI, 2nd screen). Quantities in bulk bin locations are purely commentary and are not affected by shipping and receiving transactions. Bulk bin locations should be created using a consistent numbering scheme. All primary bin locations should contain the same number of characters (up to eight) and all other bulk bin locations should contain the same number of characters (up to four). This is important when sorting by bin location on reports, pick lists, etc. The system assumes all locations are the same number of characters, so all blanks are considered to be zeros. For example, these locations would be sorted in the following order: B1, B150, B2, B222 B3. In your warehouse the correct order of these locations might be B1, B2, B3, B150, B222, but the system reads these numbers as B100, B200, B300, B150, B222, and sorts them accordingly. The System file can be flagged (in SYS/OPS) to print items in bulk bin location sequence on pick lists. If this option is selected, the primary bin location is used for sorting. All bulk bin locations and quantities print in the warehouse section of the pick lists. If bulk bin locations are created to reflect the layout of the warehouse, this option produces pick lists printed in a sequence that allows orders to be picked in warehouse location order. To assign Tag records to specific locations, use the Tagging System and stock locations. If you plan to use FIFO committing, using stock locations, the wild card option can be used. See the Tagging System Reference Manual in Volume 2 for detailed information. FPD/202 BL - 5

6 BULK BIN MAINTENANCE (BL/MAI) Bulk Bin Maintenance (BL/MAI) Use this program to enter and edit bulk bin locations. You can also enter and edit bulk bin locations through Inventory Maintenance (IM/MAI), Branch Warehouse Maintenance (IM/BRM), and Quick Maintenance (BL/QM). Bulk bin locations should be created using a consistent numbering scheme. All primary bin locations should contain the same number of characters (up to eight) and all other bulk bin locations should contain the same number of characters (up to four). Entry/Inquiry Screen Field Explanation Whse Item Enter the warehouse number in which the bulk bins are located. To exit, leave blank and press SKIP. You can pull up an item by short name or item number. If you are unsure of the exact part number or part name, enter only the first few letters or numbers and use the function keys to scroll through the list of existing part numbers/names. Refer to the bottom of the screen for assistance in using the functions keys. BL - 6 FPD/202

7 BULK BIN MAINTENANCE (BL/MAI) Error Messages: INVALID PART NUMBER or FUNCTION - SKIP to continue Either an invalid item number was entered, or the wrong function key was pressed. Press SKIP to acknowledge the message and begin again. Whse Not in Use The item specified is not active in the warehouse specified. Bulk bin locations cannot be created for this item in this warehouse. ENTER Field No. To Change Enter the line number of the field you wish to add/change. To move back to the Item field, leave blank and press SKIP. 01 Primary Bin Enter the primary bulk bin location, where this item can be found. The location can be identified by a name or a number. Bulk Location Number of Bulk Containers These fields are displayed five times as 02 through 06. Each field allows a maximum of four characters to be entered. However, please keep in mind that the two fields are combined to create the entire location name. For this reason we recommend that you always enter the same number of characters in each field. For example, if AA is entered as the Bulk Location and 100 is entered as the Number of Bulk Containers, the bulk location will appear as AA100 in Warehouse Maintenance (IM/MAI, 2nd screen). The following fields are updated by the system and cannot be modified. The information comes from IM/MAI. On Hand The total on hand quantity (rework and warehouse stock) in the specified warehouse. Bulk Qty The bulk quantity. Wgt U/M The weight per unit of measure. The unit of measure. FPD/202 BL - 7

8 BULK BIN INQUIRY (BL/INQ) Bulk Bin Inquiry (BL/INQ) Use this program to view all bulk bin records. You cannot make changes through this program; to edit a record you must use Bulk Bin Maintenance (BL/MAI). Please see page 6 for detailed information. Entry/Inquiry Screen BL - 8 FPD/202

9 BULK BIN LOCATION LISTING (BL/LIS) Bulk Bin Location Listing (BL/LIS) Use this program to print a listing of FASPAC items and their assigned bulk bin locations. The report can be printed in either FASPAC item sequence or bulk bin location sequence. The letter P is printed next to the quantity if any on-hand quantity is in plating/rework or processing. Entry/Inquiry Screen Field Explanation Print Items with Zero On Hand (Y/N)? Y = Print all items from the bin location, even if the on-hand quantity is zero. N = Do not print items with an on-hand quantity of zero. Print by Bin Location (Y/N)? Y = Print by bulk bin. N = Print by FASPAC item number. Warehouse Enter the number of the warehouse where the bulk bins are located. FPD/202 BL - 9

10 BULK BIN LOCATION LISTING (BL/LIS) Print Item Descriptions? This field is displayed if you entered N in the Print by Bin Location field. Y = Print the item descriptions on the listing. N = Do not want to print the item descriptions. Include Primary Bin Location (Y/N)? This field is displayed if you entered Y in the Print by Bin Location field. Y = Include the primary bin location on the listing. N = Do not want to include the primary bin location on the listing. Print ALL Locations or a RANGE (A/R)? This field is displayed if you entered Y in the Print by Bin Location field. A = Print all bin locations on the listing. R = Print a range of bin locations. Beginning Location Ending Location These fields are displayed if you entered R in the Print ALL Locations or a RANGE (A/R)? field. Enter the beginning and ending bin locations in the range. DO YOU WANT TO CONTINUE? Y = Print the listing as specified. N = Exit the program without printing. Sample Report COMPANY: 10 BEST FASTENERS, INC. PAGE 1 RUN ID: LIS BULK BIN LOCATIONS AND QUANTITIES 03/06/97 RUN BY: FAS WAREHOUSE 01 16:46:49 03/06/97 BIN QTY ITEM DESCRIPTION ON HAND BULK QTY WEIGHT UM ================================================================================================================================ A /*.00 C A778 2 /09N3U101 5/8-11 HVY 316 SS ZYTEL 103 INSERT M A /09N3U101 5/8-11 HVY 316 SS ZYTEL 103 INSERT M A /09NE066 3/8-16 STD 316 S/S M B /09NE040 1/4-20 STD 316 S/S 9.00 M B /*.00 C B /09NE058 5/16-18 STD 316 S/S M B /09N3U101 5/8-11 HVY 316 SS ZYTEL 103 INSERT M B /09NE040 1/4-20 STD 316 S/S 9.00 M C /09N3U101 5/8-11 HVY 316 SS ZYTEL 103 INSERT M C /09NE040 1/4-20 STD 316 S/S 9.00 M C /*.00 C C /09NE066 3/8-16 STD 316 S/S M C /09NE066 3/8-16 STD 316 S/S M C /09NE058 5/16-18 STD 316 S/S M C /09NE058 5/16-18 STD 316 S/S M BL - 10 FPD/202

11 BULK BIN QUICK MAINTENANCE (BL/QM) Bulk Bin Quick Maintenance (BL/QM) Use this program to quickly enter or edit bulk bin locations. Once bulk bin information is entered for the displayed item, the next item automatically displays. Bulk bin locations can also be entered and edited through Bulk Bin Maintenance (BL/MAI), Inventory Maintenance (IM/MAI), and the Warehouse Maintenance (IM/BRM). Entry/Inquiry Screen Field Explanation Whse Enter the warehouse number in which the bulk bins are located. Start With Item Enter the part number of the item for which to assign/edit a bulk bin location. Once a valid part number is entered, all system-logged bulk bin locations are displayed. FPD/202 BL - 11

12 BULK BIN QUICK MAINTENANCE (BL/QM) Error Message: ERROR PART NUMBER - SKIP TO EXIT An invalid part number was entered. Press SKIP to acknowledge the message and begin again. Primary Bin Enter or edit the primary bin location. Location Enter the location of any additional bulk bins (up to five alternate locations). Quantity Enter the number of kegs (bulk containers) in each additional location. Correct? Y = Record all information as displayed. The next item appears and the cursor moves to the Primary Bin field. N = Do not record the displayed information. The item remains on the screen and the cursor moves back to the Primary Bin field. E = Exit the program without recording the displayed information. BL - 12 FPD/202

13 CHANGE BIN LOCATION (BL/CRB) Change Bin Location (BL/CRB) Use this program to change the bulk bin locations in an item warehouse record for a range of items. Entry/Inquiry Screen One The first screen is the Standard Inventory Report Options screen, described in the Inventory Management Reports Reference Manual in Volume 2. Entry/Inquiry Screen Two FPD/202 BL - 13

14 CHANGE BIN LOCATION (BL/CRB) Field Explanation Primary Bin Enter the new primary bin location in the warehouse record for the items. Bin 2 through Bin 6 Enter one or more other bin locations. Enter a space if the previous bin location is to be changed to null. Correct? Y = Change the bin locations and exit the program. N = The cursor returns to the Primary Bin field, allowing you to make changes as necessary. E = Exit the program without changing the bin locations. BL - 14 FPD/202

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