Your partner for innovative automation solutions.

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Lester Hood
6 years ago
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1 Your partner for innovative automation solutions

3 automation for injection moulding assembly and test lines semi-automated workstations robot handling systems for loading and unloading of your machining lines camera based, electrical and electronic testing technologies systems for process data recording and traceability

4 LOCATIONS M.A.i USA Inc. Service and Sales Atlanta/USA

5 Headquarter Kronach/Germany M.A.i Automation Technology Co. Ltd. Ningbo/China M.A.i Servicecenter Hunedoara/Romania

6 FOUNDATION Autumn 1991 foundation of Jürgen Hoffmann Automation Technology by Jürgen Hoffmann. FOUNDATION OF M.A.i GmbH & Co. KG Foundation of Hoffmann Automation GmbH in Kronach / Neuses October 1994, with it s production area of approximately 300 m2. On 04 Oct CEOs: Jürgen Hoffmann Rainer Knaak Arthur Schwab HISTORY During the last two decades M.A.i has been grown to a well-known company in the automation division. We develop and produce high-complex automations due to different requirements of our customers. The new M.A.i plant offers the best preconditions due to m2 totally Movement of the Engineering Office Schwab (5 employees) into the building of Hoffmann Automation GmbH & Co. KG. FOUNDATION OF ENGINEERING OFFICE SCHWAB 80 Employees 2005 Extension of the production area up to 2000 m2 New assembly area with an in-door crane. Start-up and acceptance of 5 injection moulding machines at the same time due to investment in new central cooling plant. EXTENSION OF THE ASSEMBLY HALL IN KÜPS

7 NEW COMPANY BUILDING OF M.A.i 120 Employees New company building of M.A.i since September m2 estates m2 hall area Current production area 6500 m2 Set-up of very big, complex automations possible Tripling of production area New Corporate Identity EXPANSION OF GLOBAL SERVICE 210 Employees Expansion of service department for 10 employees and expansion of programming department for 30 employees Current production area 8000 m² FOUNDATION OF M.A.i USA Inc. 270 Employees Foundation M.A.i USA Inc. Completion of the technical laboratory for image processing and control engineering Expansion the production area in China Nanjing Employees 250 Employees Foundation of our daughter company in Ningbo nearby Shanghai (Production of automations for the local market in china) Extension of our general management and ownerstructure by: Hermann Fischer (managing director sales and marketing) Markus Orlowski (managing director produktion) Resigned is Jürgen Hoffmann FOUNDATION OF M.A.i CHINA EXTENSIONS OF OUR GENERAL MANAGEMENT Building and movement of our new M.A.i training center Building and movement of the software development department Brose Supplier Award 2016 Lucas Cranach Unternehmerpreis Categorie Innovation FURTHER COMPANY EXPANSION

8 COMPANY DATA growth rate of employees growth rate of production area

9 increase of sales

11 TRAINING CENTER Our new training center offers the best conditions for our young employees for further development and knowledge transfer

Process Control System Let your products talk!

i process control system has been developed using state-of-the-art technology.

performance. We know how valuable the data from your production are!

self-evident as the operation on a high Availability Cluster.

12 Process Control System Let your products talk! High efficiency and data security The M.A.i process control system has been developed using state-of-the-art technology. The result is a system that meets even the highest standards of reliability and performance. We know how valuable the data from your production are! The processing of several hundred measured values per second is just as self-evident as the operation on a high Availability Cluster. MES Process Control System Automation Cost-effective solution Fast integration into your infrastructure Integrated solution for Tracking & Tracing Further removal possible according to their future growth

These can be live at any time directly on the machine or also from the office. Traceability The M.A.

13 View on mobile device - Live view available at any time on smartphones, tablets, etc. Keep an eye on everything The M.A.i process control system allows you to monitor your process live by creating quality control charts for individual process characteristics. These can be live at any time directly on the machine or also from the office. Traceability The M.A.i process control system offers the possibility to record all data during production and to assign it to your product by means of a unique part number and / or ticket number. You have the possibility to create parts life sequences, visualize defects of products and, of course, a variety of ways to export the data, e.g. as csv, xml or directly to an MES.

14 ASSEMBLY PROCESSES You produce highest quality we create the automation line for your requirements

So that you can establish low-cost but qualitative high-class assembly processes at your plant.

16 M.A.i acts for you fully automatically inline assembling with a lot of items: From consulting and design to manufacturing and assembly as well as finally set-up of your individual machine. We find and realize the optimal solution. So that you can establish low-cost but qualitative high-class assembly processes at your plant. We develop for you all necessary processes in your assembly line. M.A.i assembly solutions assure innovation and customs-fit coordination exactly to your needs

Feeding (bulk material, vibration feeder, tape and reel, load carriers, tray stacks and separation systems ) Positioning, conveyance (workholding fixtures, collets, transfer systems, pick and

Assembly (joining, welding, screwing ) Testing (all types of mechanical, electrical and camera tests) Marking (printer label, ink jet, pin printer, laser-marking, stamping, DMC-laser,

17 Feeding (bulk material, vibration feeder, tape and reel, load carriers, tray stacks and separation systems ) Positioning, conveyance (workholding fixtures, collets, transfer systems, pick and place systems ) Joining (clipping, bonding, welding with laser, ultrasonic-welding, vibration welding, hot plate welding, heat staking ) Machining (die cutting, milling, separation, cutting ) Assembly (joining, welding, screwing ) Testing (all types of mechanical, electrical and camera tests) Marking (printer label, ink jet, pin printer, laser-marking, stamping, DMC-laser, DMC-countercheck ) Control (leak tightness, sensor technology, camera system, pass and high-voltage test, wobble circuit inspection ) Packaging (PE-bag, card boxes or cartons, small carrier boxes, trays )

18 M.A.i acts for you in the planning and production of assembly lines

Great ideas need great Solutions Planning and consulting of the complete production technology for their product -

(carrier-circling system, round cycle assembly machines, linear conveyor, transfer system, interlinked manual

(assembly process, integrated tests, marking, traceability, packaging, ok parts and not ok parts handling)

19 Great ideas need great Solutions Planning and consulting of the complete production technology for their product - Production, assembly, integrated processing, robotics, checking, packaging Construction of assembly lines (carrier-circling system, round cycle assembly machines, linear conveyor, transfer system, interlinked manual workstations ) Individual working places (stand alone, interlinked, onepiece flow ) Process implementation (assembly process, integrated tests, marking, traceability, packaging, ok parts and not ok parts handling) Feasibility studies and conception Assembly of components and industry products Documentations (FMEA, project plan, GMP, CE-conformity, risk analysis )

20 PLASTIC PROCESSES We are specialists in injection moulding or extrusion processes

Your experts are specialists in injection

You benefit from our automation solutions

22 Your experts are specialists in injection moulding or extrusion. We have the necessary knowledge in the area of plastic material and it s processing as well as the further refinement stages. You benefit from our automation solutions and systems, which are exactly tailored to your special applications. Your individual M.A.i system ensures you the optimal way getting a finished product. Moving Ideas for advanced Processes

Extraction of plastic parts with 3-axis handling system (Single extraction, integrated assembling, controls, depositions,

system (extraction, insertion, positioning, assembly, reworking, controls, marking, packaging ) Handling of insert parts

gripper (possibly with centering on the tool) Vibration conveyor, separation of parts and feeding of di verse parts

23 Extraction of plastic parts with 3-axis handling system (Single extraction, integrated assembling, controls, depositions, packaging ) Lateral extraction handling (extraction of manufactures parts, insertion of insertion parts ) 6-axis robot system (extraction, insertion, positioning, assembly, reworking, controls, marking, packaging ) Handling of insert parts inclusive automatic supply (vibration feeder, linear conveyor, flex-feeder, tape and reel ) Extraction / extraction gripper (possibly with centering on the tool) Vibration conveyor, separation of parts and feeding of di verse parts Integrated process equipment for diverse processes (welding machines, camera system, assembly, cleaning, ionization, control, packaging )

24 robot automation on injection molding

Planning and consulting of the complete production technology for their product (Production, assembly,

round cycle assembly machines,linear conveyor, transfer system, interlinked manual workstations ) Individual

tests, marking, traceability, packaging, ok parts and not ok parts handling) Feasibility studies and

25 Planning and consulting of the complete production technology for their product (Production, assembly, integrated processing, robotics, checking, packaging) Construction of assembly lines (carrier-circling system, round cycle assembly machines,linear conveyor, transfer system, interlinked manual workstations ) Individual working places (stand alone, interlinked, onepiece flow ) Process implementation (assembly process, integrated tests, marking, traceability, packaging, ok parts and not ok parts handling) Feasibility studies and conception Assembly of components and industry products Documentations (FMEA, project plan, GMP, CE-conformity, risk analysis )

26 SPECIAL APPLICATIONS M.A.i has experienced experts for different processing technologies

28 Your advantage: You use our experience pool for high efficiency and best quality in your production. We find and realize for you individual perfect solutions to automate your processes or special applications. You maximize at once your part quality and cost-efficiency using accurately M.A.i solutions.

What you think is what we realize Special Applications for

injection moulding automation of special applications

insertion and unloading of your machining lines camera based,

29 What you think is what we realize Special Applications for automated assembly and test lines automated machines due to injection moulding automation of special applications semi-automated manual workplaces robot handling systems for insertion and unloading of your machining lines camera based, electrical and electronic testing technologies systems for process data recording and traceability

30 Automotive Interior / Exterior With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.

base frame for electric seats console carriers for front ends and spoiler ashtray cover with IML-Decoration flaps steering wheel covers front end modules rail glider side parts of car seats Examples

32 base frame for electric seats console carriers for front ends and spoiler ashtray cover with IML-Decoration flaps steering wheel covers front end modules rail glider side parts of car seats Examples of products in the areas of interior/exterior We manufactured hundreds of automation solutions for assembly groups like engine compartment, electro-technics, varies areas of interior as well as exterior.

33 air vents for automotive interior central air vents for automotive interior roof spoiler side spoiler multi wiper systems aluminium profiles rails interior wiper modules active tailgate drives trims for interior

34 Automotive Engine With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.

aluminium oil pans hydraulik control block engine suction modules actuator units actuators for gear shifts control unit for gearboxes Examples of products in the areas of

36 aluminium oil pans hydraulik control block engine suction modules actuator units actuators for gear shifts control unit for gearboxes Examples of products in the areas of Automotive / Engine We manufactured hundreds of automation solutions for assembly groups like engine compartment, electro-technics, varies areas of interior as well as exterior.

37 plastic oil pans actuator modules oil cooler housings speed sensor cables shift rod actuators grommets air mass meter wiping water tanks clutch pipes shift-forks

38 Automotive Electro / Electronic System With our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.

main fuse boxes heating pipes plug housings power rails fuse boxes power modules power distributors actuator modules Examples of products in the areas of Automotive Electronic und Electronic Systems

40 main fuse boxes heating pipes plug housings power rails fuse boxes power modules power distributors actuator modules Examples of products in the areas of Automotive Electronic und Electronic Systems The automation of signaling and current-carrying components in the automobile is a focus in our M.A.i portfolio. Specific requirements to the technical cleanliness in the plant design are in this case considered as well as all process requirements of our customers.

brake light switches cogwheels for mechatronic modules electrical module for Hybrid-Vehicles cover of control devices circuit board connectors LED headlights battery carriers Steuergeräte Stecker und

41 brake light switches cogwheels for mechatronic modules electrical module for Hybrid-Vehicles cover of control devices circuit board connectors LED headlights battery carriers Steuergeräte Stecker und Schalter Schaltgeräte Our extensive knowledge regarding assembly requirements and the necessary tests as well as controls Getriebesteuerungen of electrical and electronic assembly groups guarantees high process stability and quality producing your finished product.

42 Automation Medicine / Cosmetics / White Goods M.A.i is an experienced company for complete high quality clean room system solutions in the medical-technical / pharmaceutical industry.

water filters optic components medical cups and bins injection system for needles toothbrushes tubes with connectors Examples of products in the areas of Medicine, Cosmetics und White Goods M.A.

44 water filters optic components medical cups and bins injection system for needles toothbrushes tubes with connectors Examples of products in the areas of Medicine, Cosmetics und White Goods M.A.i is an experienced company for complete high quality clean room system solutions in the medical-technical / pharmaceutical industry. We provide completely turnkey solutions regarding individual requirements considering the highest standards due to clean room technics.

tub containers diagnostic plates dental medicine devices medical containers spray arms of dishwashers pipetts plastic injection needles Clean rooms and highest cleanliness

45 tub containers diagnostic plates dental medicine devices medical containers spray arms of dishwashers pipetts plastic injection needles Clean rooms and highest cleanliness requirements set the benchmark in execution, functionality and quality, aesthetics and flexibility. We face complex projects in the area of medical engineering, cosmetics and white goods.

46 INDUSTRIAL APPLICATIONS In the area of general industry technics we develop for well-known customer complex robotic applications and production cells considering customized demands.

fence elements storage boxes ball-bearing with plastic covers castors food containers power jumpers Examples of products in the areas of industrial applications In the area of general

48 fence elements storage boxes ball-bearing with plastic covers castors food containers power jumpers Examples of products in the areas of industrial applications In the area of general industry technics we develop for well-known customer complex robotic applications and production cells considering customized demands. Depending on the application we use different kind of robots.

49 telecommunication trims plastic taps bearing / freewheel systems aluminium profiles measuring tubes battery covers motor switch covers Articulated arm robot enables with up to 6-axis and more a high mobility. Gantry Robots are proper for especially palletizing systems.

50 M.A.i GmbH & Co. KG Hummendorfer Straße Kronach-Neuses Germany Phone: +49 (0) The true secret of success is the enthusiasm. (Walter Percy Chrysler) Edition 1 - October 2017

TECHNICAL SPECIFICATION

TECHNICAL SPECIFICATION ABP SERIES OF AUTOMATIC BLISTER PACKAGING MACHINERY Ridat ABP series of machines are some of the most advanced models in the comprehensive range of Ridat blister packaging equipment.