Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions.
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2 COMPANY PROFILE Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions. Based in the United Kingdom, Telestack operates from a modern square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a range of MOBILE Bulk Material Handling Solutions. Operating in harsh environments from the extreme heat of Africa to Minus 40C in Siberia to the high altitudes of Chile, Telestack can handle all free flowing bulk materials including ores, coal, aggregates, fertilizers, grains, woodchips, pellets and many more. Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static conveyors), as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around the world, this proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat customers. Over the years we have invested significantly to ensure that We have a management team that has many years experience selling and supporting equipment on a global basis operating in Mines, Quarry, Ports, Rail Yards, Power stations, Steel mills etc We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the world visiting our equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve our designs and performance We have the sales experience to ensure we offer the right solution for the customer and a willingness to customise the design to suit your specific requirements We have a supply line in place to ensure we use components that are of the highest standards, with a global support network to help solve any problems quickly and efficiently We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the machine and all its functions are fully tested do we disassemble at our factory into containers and ship to the customer. Unlike many competitors, we do everything under one roof we do not outsource fabrications to lower cost countries etc and hope it will all fit when it gets to site We are on site during installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the containers arrive until you are ready to go to work Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the performance our customer expects We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in the field We have a global network of dealers/ agents that ensure you a fast and efficient response. We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008 registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience The robust designs and the unique assembly designs ensure that our equipment will have a much higher
3 resale value that competitors as it can be easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill etc We are competitive on price, without compromising on quality and our ability to support customers presale and in aftersales Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world including: - BHP Billiton - Cemex - Mechel - Port of Panama City - Rio Tinto - CRH - Suek - Port of Vostochny - Jindal Steel - Eurovia - Nibulon - Port of Alexandria - London Mining - Holcim - Ural Kili - Port of Gangavaram - Norilsk Nickel - La Farge - Rusal - Port of Brisbane - PT Bumi - Tarmac - Fortescue - Port of Coquimbo - Tata Steel - Van Oord - Fomento - Port of Belfast - Thyssen Krupp - Peter Hambro - Tata Steel - Port of Dhamara - Xstrata - Severstal - Larsen + Toubro - Port of Kembla - Arcelor Mittal - Anglo American - LKAB - Riga Commercial Port - Electrosteel - Ennstone Breedon Global engineering consultants/epc contractors who value their reputations are among our clients. In nearly all cases we design a system to suit their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs. Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on our commitments. Very often our customers come back and purchase a second system or more because their customised design met and exceeded their expectations in terms of performance, reliability and after sales support These customers are using our solutions to load vessels, build stockpiles, link into existing material handling systems. Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we are an approved supplier of equipment that meets Western Australian Mining Standards AS Our designs and structural integrity are verified and certified by an independent 3 rd party. Our equipment often operates as part of an overall system in ports, mines, quarries, power stations etc and so we are very diligent to ensure that our part of the system is able to meet the performance requirements as we know that if we fail on our part then the whole system stops. This is why on certain occasions we prefer not to supply if we are not 100% confident that we can meet/exceed our customer s performance requirements. If we are unable to meet a customer s requirements then we will say so and we will decline to quote. We want a reference list of satisfied customers so that we can bring potential customers to see our equipment and allow them to listen to existing customers positive experience of doing business with Telestack. We are not in the short term business. We have established our reputation around the world on trust and integrity and we intend to only take on projects that will enhance our reputation. We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in our ability to deliver on our promises. To find out more please visit or contact us on info@telestack.com We will be glad to assist you and we look forward to the potential opportunity of working with you.
4 Mobile Stockpiling Solutions Track Conveyors
5 Mobile Stockpiling Solutions Track Conveyors Telestack equipment has a proven record of performance and reliability, operating in all types of applications and climates around the world. Satisfied customers include Cemex, La Farge, Holcim, CRH, Anglo American, Rio Tinto, BHP Billiton, Mechel, Suek and many more. FUEL CONSUMPTION FROM ONLY 5 LITRES (1.32 GALLONS) PER HOUR Eliminate double handling of material with wheel loaders Stockpiling rates from TPH* Stockpiling 0-300mm (12inch down) material Environmental benefits reduced noise, dust and emissions Safety benefits - less site traffic movement Discharge heights up to 12 metres (40ft) Conical stockpile up to 3,927 tonnes 2,454m3 (3,210 yrds3 4,330 ton) ELIMINATE / REDUCE THE USE OF WHEEL LOADERS / TRUCKS! Radial stockpile up to 15,123 tonnes 9,452m3 (12,362 yrds3 16,670 ton) *Based on bulk density of 1.6 t/m3 (100lbs / per cubic ft) STOCKPILING RECIRCULATING LINKING TRUCK LOADING SHIPLOADING TC 421 STOCKPILING FROM PRIMARY CRUSHER TC 421 x2 RECIRCULATING / STOCKPILING
6 TC 624 FED FROM WHEEL LOADER DISCHARGING INTO VESSEL PARALLEL TRAVEL HF 418 WITH INDEPENDENT FEEDER HEAVY DUTY TRACKED TELESCOPIC AS LINK CONVEYOR FROM PRIMARY CRUSHER TO SECONDARY PLANT AGGREGATES SAND / GRAVEL IRON ORE COAL FERTILISER GRAIN WOODCHIPS STANDARD OPTIONS: CRITICAL DESIGN FACTORS INCLUDE: A Discharge height B Stockpile Height C Conveyor length (Tip to Tip) D Conveyor length (Drum centre) E Conveyor working angle F Material angle of repose G Conveyor mid section depth H Material not fouling on tracks I Ground clearance and width J No added counterweight K Variable feed-in height Dual power (electric driven belts) All electrical conveyor Radio remote control Upgrades for 0-300mm (0-12 ) material C Hydraulic folding tail section Dust covers A B D Dust suppression Automatic stockpile program G Parallel travel tracks E F H I J K Feed-boot extensions Side skirting Anti-roll back measures
7 Despite the economic downturn, the demand for Telestack track conveyors has continued to increase. The main reason for this is the proven savings they offer crushing / screening customers. The continued success shows Telestack s drive to offer innovative and cost effective solutions. Our track conveyors have been installed in 5 continents since 2007 in many different applications including stockpiling, shiploading / unloading and link conveyors. TRANSPORTATION & CONTAINERISATION The ease of transport of these units makes it very easy and cost efficient for transporting these units globally. Each Unit can be transported on a low loader trailer to move easily from site to site. Set up time on site is 15 minutes. Each unit can be packed into 1 x 40ft container and shipped anywhere in the world. Low loader RO - RO Transport Loaded into 1 x 40ft container Telestack Limited Bankmore Way East Omagh, Co. Tyrone Northern Ireland BT79 0NZ Telephone +44 (0) Facsimile +44 (0) Contact info@telestack.com The Telestack factory is a state of the art manufacturing facility to ensure the highest standard of workmanship of all products.the customized heavy duty design and manufacturing processes are key to the success of the Telestack range of equipment in many different applications and industries globally. 8,000sq metres production facility Established 1999 as the specialist materials handling division of Loughside Engineering (est.1985) Highly experienced specialist workforce Complete in-house design, manufacture, installation and commissioning of all equipment Units fully built and tested prior to dispatch
8 Mobile Stockpiling Solutions Radial Telescopic Conveyors TS 232 TS 542 TS 1242 TS 850 TS 1550 TS 2058
9 Mobile Stockpiling Solutions Radial Telescopic Conveyors Telestack equipment has a proven record of performance and reliability, operating in all types of applications and climates around the world. Satisfied customers include Cemex, La Farge, Holcim, CRH, Anglo American, Rio Tinto, BHP Billiton, Mechel, Suek and many more. ELIMINATE/ REDUCE SEGREGATION, DEGRADATION, CONTAMINATION AND COMPACTION Stockpiling rates from 100TPH TPH* Stockpiling capacities from 1,200 tonnes to 200,000 tonnes at 270 degrees Stockpiling In specification material reduces reblending/ remixes process Telescopic stockpile approximately 30% increased capacity when comparing typical conical stockpile Lengths from 25 metres (82ft) to 58 metres (190ft) Stockpile heights up to 20 metres (65ft) Stockpiling 0-300mm (12 inch down) material???? WINDROW STOCKPILING Easily packed into containers for shipment throughout the world Assembly on site 1 week, limited civils required - no welding, electrics, hydraulics *Based on 1.6 t/m³ density UNDERSTANDING THE RADIAL TELESCOPIC TECHNOLOGY 30% MORE STOCKPILE CAPACITY ON SAME FOOTPRINT COMPARED TO TYPICAL CONICAL STOCKPILE
10 TS 232 TS 542 TS 1242 TS 850 TS 1550 TS 2058 OPERATING WITH MOBILE SYSTEMS TS STOCKPILING WITH INTEGRATED TRACKS AND GENERATOR FOR SITE MOVEMENT TS STOCKPILING FROM MOBILE CRUSHING & SCREENING OPERATION The Radial Telescopic units are fully mobile with optional tracks and integrated genset for ultimate flexibility when operating with mobile equipment. OPERATING WITH FIXED SYSTEMS/ TRIPPER CONVEYOR SYSTEMS The Radial Telescopic units can easily integrate into a fixed plant system to ensure a quality finished product and large stockpile capacity reducing dust segregation, degradation, contamination and compaction of the material. TS RADIAL TELESCOPIC STOCKPILING FROM FIXED PLANT OVER GRAVITY RECLAIM SYSTEM TS STOCKPILING AUTOMATICALLY FROM FIXED PLANT
11 Mobile Stockpiling Solutions Radial Telescopic Conveyors RADIAL TELESCOPIC FED FROM MOBILE HOPPER USING A WHEEL LOADER TS RADIAL TELESCOPIC BEING FED FROM TRACKED HOPPER FEEDER STOCKPILING IN A STOCKYARD FROM WHEEL LOADERS TS RADIAL TELESCOPIC AUTOMATICALLY STOCKPILING FROM A MOBILE HOPPER FED FROM WHEEL LOADERS The Radial Telescopic fed from Mobile Hoppers allows the operator to stockpile material directly from wheel loaders reducing the operation of the wheel loader on site for stockpiling and allows for a larger stockpile capacity while reducing fuel comsumption. RADIAL TELESCOPIC FED FROM MOBILE TRUCK UNLOADER VIA TRUCK/ WHEEL LOADERS AND GRABS The Radial Telescopic fed from Mobile Truck Unloaders allows the operator to stockpile material directly from trucks, wheel loaders and grabs. This eliminates the double handling of the materials on site. MOBILE TRUCK UNLOADER FEEDING A RADIAL TELESCOPIC STOCKPILING INSIDE WAREHOUSE MOBILE TRUCK UNLOADER FEEDING RADIAL TELESCOPIC STOCKPILING IN OPEN STOCKYARD
12 TS 232 TS 542 TS 1242 TS 850 TS 1550 TS 2058 RADIAL TELESCOPIC FED FROM MOBILE LINK CONVEYORS/ GRASSHOPPERS MOBILE LINK CONVEYORS FEEDING MOBILE RADIAL TELESCOPIC STACKER TRACKED MOBILE LINK CONVEYORS FEEDING A TRACKED RADIAL TELESCOPIC IN HEAP LEACHING APPLICATION RADIAL TELESCOPIC LOADING A RANGE OF MATERIALS INTO BAYS RADIAL TELESCOPIC STOCKPILING DIFFERNG GRADES OF MATERIAL INTO BAYS TS RADIAL TELESCOPIC STOCKPILING INTO BAYS
13 Mobile Stockpiling Solutions Radial Telescopic Conveyors RADIAL TELESCOPICS USED AS MOBILE LINK CONVEYORS TS RADIAL TELESCOPICS USED AS MOBILE LINKS AND STOCKPILING IN STOCKYARD TS RADIAL TELESCOPIC VARIABLE LENGTH LINK CONVEYOR BETWEEN MOBILE PLANT RADIAL TELESCOPIC ROAD TRANSPORT OPTIONS TS 532 RADIAL TELESCOPIC IN ROAD TRANSPORT MODE* TS 542 RADIAL TELESCOPIC IN ROAD TRANSPORT MODE* TS 532 RADIAL TELESCOPIC WITH INTEGRATED GENSET IN ROAD TRANSPORT MODE* *Depends on local road regulations TS 842 RADIAL TELESCOPIC IN ROAD TRANSPORT MODE*
14 TS 232 TS 542 TS 1242 TS 850 TS 1550 TS 2058 STANDARD OPTIONS 1. Automatic PLC Stockpiling Program 2. All function radio remote control 3. Integrated Gen-set into undercarriage Tracked dolly unit for site movement 5. Towed wheel bogie for site movement 6. Outer and Inner Dust covers 7. Dust suppression water spray bars 8. Undertrays on Outer and Inner Conveyor 9. Sidewind plates on Inner Conveyor 10. Dual Access walkways for maintenance 11. Emergency rope break system 12. Specialised paint colour and finish RADIAL TELESCOPIC RANGE Range 1.6 t/m³ density (Metric) Total length (fully extended) Radial Stockpile capacity (120 degrees) Radial Stockpile capacity (270 degrees) Discharge Height (18 0 Degrees) 25 metre From 200 Tonnes/Hr (220 Tons/Hr) up to 500 Tonnes/Hr (550 Tons/Hr) 25m (82ft) 10,530 Tonnes (11,610 Tons) 20,930 Tonnes (23,070 Tons) 9.3m (30ft 6 ) 32 metre 500 Tonnes/Hr (550 Tons/Hr) 32m (105ft) 20,975 Tonnes (23,120 Tons) 42,105 Tonnes (46,415 Tons) 10.5m (34ft 1 ) 42 metre From 500 Tonnes/Hr (550 Tons/Hr) up to 1000 Tonnes/Hr (1100 Tons/Hr) 42m (140ft) 45,345 Tonnes (49,985 Tons) 91,785 Tonnes (101,175 Tons) 13.6m (44ft 3 ) 42 metre From 1200 Tonnes/Hr (1320 Tons/Hr) up to 3000 Tonnes/Hr (3300 Tons/Hr) 42m (140ft) 50,390 Tonnes (55,545 Tons) 101,455 Tonnes (111,835 Tons) 14.6m (47ft 8 ) 50 metre From 500 Tonnes/Hr (550 Tons) up to 3000 Tonnes/Hr (3300 Tons/Hr) 51m (170ft) 81,890 Tonnes (90,270 Tons) 166,145 Tonnes (183,145 Tons) 17.5m (56ft 11 ) 58 metre Up to 3000 Tonnes/Hr (3300 Tons/Hr) 58m (190ft) 115,050 Tonnes (126,820 Tons) 234,365 Tonnes (258,345 Tons) 19.6m (63ft 7 )
15 The radial telescopic conveyor offers unrivalled flexibility in a range of applications (stockpiling, bay loading, linking, shiploading and reclaiming). The mobility options of the units allows for the operator to utilise this technology anywhere on site, ensuring a high production capacity and a 30% more stockpile capacity on the same footprint, in comparsion to fixed length/ height conveyors. Telestack is a market leader in the design and manufacture of these conveyors for over 15 years with installation globally in many Quarries, Mines, Ports, Powerstations, Cement Plants and Steel Mills. TRANSPORTATION & CONTAINERISATION The ease of transport of these units makes it very easy and cost efficient for transporting globally. The equipment can be easily packed into 40ft containers and shipped directly to site. As all the units are fully assembled and tested in the factory before dispatch, they are easily built on site in less than 1 x week. The sections are bolted together (no welding), electrics are plug and socket with an integrated hydraulic powerpack which eliminates any possible issues during installation. Some of the units can be road mobile for easy site to site transport. (Depends on local road regulations) Site to Site Transport Loaded into 40ft containers Telestack Limited Bankmore Way East Omagh, Co. Tyrone Northern Ireland BT79 0NZ Telephone +44 (0) Facsimile +44 (0) Contact info@telestack.com The Telestack factory is a state of the art manufacturing facility to ensure the highest standard of workmanship of all products.the customized heavy duty design and manufacturing processes are key to the success of the Telestack range of equipment in many different applications and industries globally. 8,000sq metres production facility Established 1999 as the specialist materials handling division of Loughside Engineering (est.1985) Highly experienced specialist workforce Complete in-house design, manufacture, installation and commissioning of all equipment Units fully built and tested prior to dispatch
16 Ports and Inland Terminals Shiploading/Unloading Stackers Reclaimers Rail Wagon Loading/Unloading Ports and Inland Terminals
17 Ports and Inland Terminals Track Introduction Conveyors MINING QUARRY PORTS & INLAND TERMINALS RAIL LOADING POWER STATIONS STEEL MILLS CEMENT KILNS HEAP LEACHING STOCKYARD MANAGEMENT /RECLAIMERS Telestack Limited was formed in 1999 as a division of Loughside Engineering. Loughside was established in 1985 and developed into a leading supplier of asphalt and batching plants, as well as customised bulk material handling solutions. A gap in the market was identified to supply MOBILE Bulk Material Handling Solutions and so Telestack was launched in 1999 and in 2008 became the parent company. Based in the United Kingdom, Telestack operates from a modern square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a range of MOBILE Bulk Material Handling Solutions. Operating in harsh environments from the extreme heat of Africa to Minus 40 C in Siberia to the high altitudes of Chile, Telestack can handle all free flowing bulk materials including ores, coal, aggregates, fertilizers, grains, woodchips, pellets and many more. Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static conveyors), as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around the world. This proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat customers. Over the years we have invested significantly to ensure that: We have a management team that has many years experience selling and supporting equipment on a global basis operating in Mines, Quarry, Ports, Rail Yards, Power stations, Steel mills etc We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the world visiting our equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve our designs and performance We have the sales experience to ensure we offer the right solution for the customer and a willingness to customise the design to suit your specific requirements We have a supply line in place to ensure we use components that are of the highest standards, with a global support network to help solve any problems quickly and efficiently We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the machine and all its functions are fully tested do we dis-assemble at our factory into containers and ship to the customer. Unlike many competitors, we do everything under one roof we do not outsource fabrications to lower cost countries etc and hope it will all fit when it gets to site Page 1
18 Ports and Inland Terminals We are on site during your installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the containers arrive until you are ready to go to work Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the performance our customer expects We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in the field We have a global network of dealers and agents that ensure a fast and efficient local response to your needs We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008 registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience The robust designs and the unique assembly designs ensure that our equipment will have a much higher resale value than competitors as it can be easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill etc We are competitive on price, without compromising on quality or on our ability to support customers pre-sale and in aftersales Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world including: BHP Billiton Cemex Mechel Port of Panama Rio Tinto CRH Suek Port of Vostochny Jindal Steel Eurovia Nibulon Port of Alexandria London Mining Holcim Ural Kili Port of Gangavaram Norilsk Nickel La Farge Rusal Port of Brisbane PT Bumi Tarmac Fortescue Port of Coquimbo Tata Steel Van Oord Fomento Port of Belfast Thyssen Krupp Peter Hambro Tata Steel Port of Dhamara Xstrata Severstal Larsen + Toubro Arcelor Mittal Anglo American Ennstone/Bredon Aggregates Global engineering consultants/epc contractors who value their reputations are among our clients. In nearly all cases we design a system to suit their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs. Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on our commitments. Very often our customers come back and purchase a second system or more because their customised design met and exceeded their expectations in terms of performance, reliability and after sales support. These customers are using our solutions to load vessels, build stockpiles, link into existing material handling systems. Page 2
19 Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we are an approved supplier of equipment that meets Western Australian Mining Standards AS Our designs and structural integrity are verified and certified by an independent 3rd party. Our equipment often operates as part of an overall system in ports, mines, quarries, power stations etc and so we are very diligent to ensure that our part of the system is able to meet the performance requirements as we know that if we fail on our part then the whole system stops. This is why on certain occasions we prefer not to supply if we are not 100% confident that we can meet/exceed our customer s performance requirements. If we are unable to meet a customer s requirements then we will say so and we will decline to quote. We want a reference list of satisfied customers so that we can bring potential customers to see our equipment and allow them to listen to existing customers positive experience of doing business with Telestack. We are not in the short term business. We have established our reputation around the world on trust and integrity and we intend to only take on projects that will enhance our reputation. We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in our ability to deliver on our promises. If you require any additional information from me then please do not hesitate to ask and we look forward to the potential opportunity of working with you. To find out more please visit or contact us on info@telestack.com and we will be glad to assist you. Table of Contents: 1-3 Introduction and Contents 4-5 Understanding the Technology 6 All Travel Mobile Shiploaders 7-8 Typical Vessel Loading Applications 9-10 Standard Options 11 Methods of Feeding 12 Inland Terminals 13 Stockyard Management 14 Shipping and Assembly Page 3
20 Ports and Inland Terminals Understanding the Technology Telescopic Feature Example of how the telescopic feature can trim the entire vessel without moving the equipment. The unique telescopic feature offers unrivalled flexibility during the loading process. As the telescopic conveyor moves in/out it allows the operator to trim all the vessel with ease, without moving or stopping the equipment. The telescopic allows the operator to continue loading the vessel without repositioning the equipment. The use of telescopic technology eliminates the significant loss in production having to move the equipment with a more efficient and effective process. Telescopic fully retracted for trimming the vessel. This unique technology ensures the operator can discharge the material in all the areas within the vessel hold, to ensure weight distribution is achieved during the loading process, which will ultimately reduce downtime. Unrivalled capabilities and flexibility when trimming the vessel, eliminating production down-time when moving the shiploaders. Telescopic controlled via radio remote control on vessel. Luffing (Raise/Lower) Feature Luffing (raise/lower) of radial telescopic allows vessels up to Panamax to load with ease. Luffing is controlled via control panel (optional radio remote control). Increased flexibility for loading different sized vessels and minimising dust emission at the discharge point. The luffing (raise/lower) of the radial telescopic conveyor offers the operator the flexibility to easily raise or lower the entire conveyor section depending on the free-board height of the particular vessel to be loaded. This eliminates the dust emissions at the discharge point into the vessel hold and allows the shiploader to raise/ lower along with the vessel as the material fills the hold. The hydraulic raise/lower is controlled via the control panel or an optional remote control, which allows the operator to fully control the shiploader from the deck level of the vessel. This also ensures the Telestack shiploader can load all sized vessels to suit all berths from barges to Panamax by raising/lowering the shiploader to suit the required process. Page 4
21 Ports and Inland Terminals Understanding the Technology Radial Feature The radial (left/right) feature allows the operator to load a number of hatches from one single feed-in point without re-positioning the equipment. The radial feature further compliments the telescopic and luffing feature for a flexible loading procedure. The ship-loaders are hydraulically driven left/radial around a central pivot point, which ensures the feeding equipment does not move or stop during loading, which increases production rates. The radial function allows the shiploader to be positioned in a number of central loading points, which allow multiple hatches to be loaded while minimizing the site movement during the loading process. Hatch change times are kept to a minimum due to the flexible radial, telescopic, luffing and mobility features. Radial function increases capability and flexibility of shiploader to load a number of hatches from ONE single feed-in point. Radial left/right loading a number of hatches from one single feed-in point. Telescopic bargeloader on concrete plinth. Shiploader easily stored on quayside/off-site when not in use. Page 5
22 Ports and Inland Terminals All Travel Mobile Shiploaders Inline Parallel Radial Steering All Travel Mobile Radial Telescopic Shiploader TS Shiploader in Parallel mode driven down the quayside to the next hatch In-line and Radial mode from site movement and trimming the hatch Steering mode for All Travel Mobile Shiploader Mobility = Flexibility Improve hatch change times up to 60% when compared to traditional movement. Fully driven wheel Shiploader with in-line, parallel, radial and steering travel. Telescopic technology for trimming all hatches. Loading 3 x hatches from one feed-in position. Retract telescopic for loading geared vessels to improve hatch change time. Loading vessels to Baby Capesize size. Feeding from Mobile Truck Unloaders, Hoppers, Link and Tripper Conveyors. Full dust containment/suppression and spillage control. Available with Telescopic cascade and free fall chutes. Page 6
23 Ports and Inland Terminals Typical Vessel Loading Applications Max free-board/draft heights up to 15.9 metres (51 8 ) Max beam up to 43 metres (140 ) Telestack offer a range of shiploaders to load Barges, Coasters, Handysize, Handymax, Panamax and Baby Cape sized vessels. Depending on the operator requirements, custom designed shiploaders are offered taking into consideration maximum free-board heights, maximum beam and quayside widths. Baby Capesize Vessel Diagram (above) and image (right) showing the typical Baby capesize vessel the Telestack shiploaders can load. Typical Applications Barges Rail Mounted Radial Telescopic Shiploader loading grain onto barges c/w conveyor covers and telescopic chute. TS Radial Telescopic loading iron ore to Barge for Transhipment project. Coaster Vessels Radial Telescopic loading aggregate to a Coaster vessel directly from Trucks. Mobile Hopper Shiploader loading gravel to coaster vessel directly from loading shovels. Page 7
24 Ports and Inland Terminals Typical Applications Handysize Vessels Radial telescopic loading fertiliser to a handysize vessel directly from truck unloader. Rail mounted parallel travel shiploader fed from tripper conveyor. Handymax Vessels Radial telescopic loading coal onto a handymax vessel. 2 x radial telescopic shiploaders loading a handymax sized vessel. Panamax/Baby Cape Sized Vessels Radial telescopic loading coal to a panamax sized vessel. Radial Telescopic loading woodchips onto Baby Cape sized vessel. Page 8
25 Ports and Inland Terminals Standard Options Mobility Options Range of mobility options to enhance the productivity of the loading procedure. The Telestack range of standard options are designed and manufactured to meet the specific needs of the operator to enhance their mobility shiploader. The options allow complete flexibility for the operator when taking into consideration the differing mobility, material characteristics, power requirements and electrical details of the specific client. We are committed to design and manufacture custom shiploading products, with these options available as standard. If any other options are required, please contact your nearest distributor or contact the factory. Rail mounted parallel travel. Tracked dolly unit with pendulum remote control. Wheeled dolly unit with tow hitch. Rubber track pads for moving and operating on concrete or asphalt quayside. Dust Containment and Suppression Dust suppression measures to handle a complete range of dry bulk materials with ease. Telescopic cascade chute on radial telescopic shiploader. Canvas/galvanised dust covers (outer and telescopic inner covers). Range of telescopic free-fall and cascade chutes. Fully sealed transfer points. Galvanised side and drip pans to eliminate wind and spillage issues. Full dust extraction units at transfer points. Dust suppression water spray bars. Page 9
26 Ports and Inland Terminals Standard Options Miscellaneous Options 250 Micron paint finish (marine specification). Fully customised colours. Range of liners bolted into transfer points. Dual access walkways for maintenance. Electrical Options Fully custom designed options for specific application. Integrated generator into undercarriage for fully independent unit. All function radio remote control. Interlinks/communication to auxiliary equipment. Integrated flood lights for night time operations. Page 10
27 Ports and Inland Terminals Methods of Feeding Truck Unloaders Mobile Truck Unloaders eliminate the double handling of the dry bulk material and can be utilized to directly load a vessel OR feed a Telestack. Mobile Radial truck unloader feeding a radial telescopic. Telestack offer an extensive range of options to feed the Mobile Shiploading systems, so the client has a complete package deal from the one established supplier which fulfills all of the required needs. The operation of feeding the shiploaders is just as important as the shiploader design as Telestack can control the interface between the units. Telestack have designed and manufactured a range to factor all feeding methods from trucks, hopper feeders, ground/overhead conveyor systems and tripper conveyors. Also, as seen below, Telestack offer single feeding units to load/unload vessels which allows for 1 x unit for all processes. Truck unloader feeding a radial telescopic loading a barge. Hopper Feeders Mobile truck unloader c/w dust containment canopy & suppression measures. Telestack units can be easily integrated into auxiliary feeding conveyor systems. Wheeled/Tracked mobile hopper feeding radial telescopic shiploader from wheel loaders. Reclaiming from stockpile with wheel loaders to feed radial telescopic shiploader. Mobile Link Conveyors and Tripper Conveyors Mobile link conveyor feeding mobile shiploader. Overhead conveyor discharging into rail mounted radial telescopic shiploader. Page 11
28 Ports and Inland Terminals Inland Terminals Loading Vessels Directly from Trucks Telestack not only specialise in the designing and manufacturing systems for loading large Panamax/Baby cape sized vessels, our range also cater for the Inland Terminals sector. Telestack take into consideration the smaller type vessels and limited quayside space within this sector and have designed and installed a range for loading vessels directly from trucks, wheel loader, auxiliary conveyors and many more methods. Cambered boom shiploader loading coaster vessel from Grain trucks. Mobile Truck unloader loading a coaster vessel directly from trucks. Mobile Radial Truck unloader loading a barge directly from trucks. Loading Vessels Directly from Wheel Loader Mobile Hopper feeder loading coaster vessels from wheel loader. Parallel travel shiploader loading a coaster vessel directly from wheel loaders. Page 12
29 Ports and Inland Terminals Stockyard Management Telestack s range of Stockyard Management systems take into account the day to day operational bottle-necks of managing bulk material in stockyards. The operational mobility and flexibility of the units for Stacking, Reclaiming and Rail wagon loading/unloading ensure production is enhanced and maintained by the operator. The Telestack systems can be multi-functional, allowing the shiploading system also to be utilised as a stacking/reclaiming system when not needed for vessel loading, this limits the capital expenditure on equipment. The units can easily be used as an alternative to a fixed stacker/reclaimer system with much less expense in terms of capital expenditure, civil requirements and planning permission. Also, they can provide an emergency back-up system for planned maintenance or breakdown. Mobile Stackers 2 x Mobile Radial Telescopic stacking coal in Stockyard. Mobile stacker stockpiling coal and pet coke in Steel Mill Stockyard. Mobile Reclaim Systems Mobile Unit reclaiming coal directly from stockpiles to Powerstation plant. Mobile unit reclaiming iron ore from CAT 988 to Steel Mill plant. Mobile Unit reclaiming aggregate to overland conveyor. Rail wagon loading/unloading Loading rail wagons directly from trucks. Loading rail wagons directly from Trucks 3D View. Page 13
30 Ports and Inland Terminals Shipping and Assembly Shipping Telestack units can be packed into 40ft (12m) containers easily to reduce transportation costs for the operator. The equipment is designed, manufactured, built and fully tested in factory before dispatch. This allows the client the opportunity to see the completed unit during the testing procedure in the Telestack factory for approval. Units are discharged easily from containers when arriving onsite. All units are fully assembled, tested and packed into 40ft containers before dispatch. All units are fully BUILT and TESTED, before packing into 40ft containers to reduce transportation costs when shipping globally. Onsite Assembly and Installation Typical installation procedure of radial telescopic conveyor. As all units are fully built and tested before dispatch, on site assembly time is minimized. Typical assembly time would be approx. 1 week, depending on the complexity of the unit. All sections are bolted together, meaning there is no welding needed on site. Also, all units are pre-wired with each unit using plug and socket technology for interlinking the sections and the auxiliary equipment, to eliminate complex electrical work on site. The units include FULLY built and tested hydraulic systems, which also eliminates complex hydraulic requirements on site. Telestack can supply (if required) an installation Engineer to oversee the process, dry/wet commission the unit and provide detailed training for operators in terms of maintenance and procedures for operation. Full assembly and installation can be less than 1 week, with no welding and no complex electrics or hydraulics. No welding required. All sections are bolted together onsite. Pre-wired electrics - all plug and socket system. Hydraulics - all built and tested before dispatch. Page 14
31 WHY TELESTACK? Mobility means Flexibility Unrivalled trimming and loading capabilities on mobile system Complete range of options and features for specific client s needs Global list of Blue Chip customer base for reference Dual functionality of Shiploaders / Ship Un-loaders - eliminates need for secondary equipment Reduced capital expenditure/operating costs compared to fixed installations Reduced spending on civil engineering/construction costs Range of equipment for the complete package All units fully designed, manufactured, built and tested in factory before dispatch Environmental benefits (reduced dust pollution) Health and safety benefits Short delivery times Telestack Limited Bankmore Way East Omagh, Co. Tyrone Northern Ireland BT79 0NZ Telephone +44 (0) Facsimile +44 (0) Contact info@telestack.com The Telestack factory is a state of the art manufacturing facility to ensure the highest standard of workmanship of all products. The customized heavy duty design and manufacturing processes are key to the success of the Telestack range of equipment in many different applications and industries globally. 8,000sq metres production facility Established 1999 as the specialist materials handling division of Loughside Engineering est Highly experienced specialist workforce Complete in-house design, manufacture, installation and commissioning of all equipment Units fully built and tested prior to dispatch
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