Innova Food Processing Software

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1 Innova Food Processing Software The right product at the right time CONTROL MONITOR IMPROVE Maximize yield and throughput Meeting all major food quality standards Optimizing food safety Achieve full traceability and raise eiciency

2 Control, monitor, improve Innova Food Processing Software helps you to deal with daily challenges and optimize results. Poultry processors are challenged to maximize yield and throughput, conform to quality and food safety standards. It supports them to achieve full traceability and raise eiciency. Empowering poultry processing Innova solutions are based on Marel processing knowledge. Innova combines Marel s food processing software and processing know-how to fulill the individual needs of poultry processors, keeping up with the industry s ever-changing processing trends. Covers the complete process Processors can control single device or a range of processes across the plant loor. Based on a modular design, Innova is scalable, thereby providing complete solutions from reception of raw material to dispatch of products. Integrates with other systems Innova can communicate with other systems, such as ERP system and 3rd party equipment. This provides a solid foundation for reliable data collection allowing processors to monitor their key performance indicators (KPIs) such as yield, throughput, quality, capacity and labor eiciency, in real production time. Traceability Traceability is crucial in poultry processing. Traceability data is automatically linked with lock information which can be printed on labels. Innova supports full traceability from the live bird up till shipment of inish products. Innova is able to track products throughout the complete process and transfer data to other systems in the plant. Overhead track Innova is able to monitor and control individual items throughout the process by constantly adding information like weight and quality to each item. Information is used to put it into its most proitable form. The end goal is to match available products as eiciently and cost-efectively as possible to customer orders. 2

Device and Process Control Get the most out of your investment.

3 Functionality With Innova, producers can control single devices or a full range of equipment across the plant loor. Innova Food Processing Software can communicate with other systems, such as an existing accounting (ERP) system, to give you a powerful interconnected management system. Device and Process Control Get the most out of your investment. Innova enhances the power of Marel processing equipment, ensuring you the most efective processing control available for individual machinery or whole processing lines, and provides real-time data for performance monitoring to maximize proitability at each stage. Weighing and Labeling Are you in control of your giveaway? Innova ofers advanced weighing and labeling, fully integrated with other steps in the process. The system fully enables packing, giveaway monitoring and inished goods labeling. to help improve performance and make intelligent decisions. This includes Overall Equipment Efectiveness (OEE) monitoring. Runtime information is picked up from the production lines in real time and provides accurate view of the current health of production. For the poultry industry, Innova OEE is available throughout the production plant, from primary processing to end-of-line. By intelligently gathering data from the equipment, the use of OEE software functionality will result in signaling of production process improvements, which can then be implemented. Quality Control Innova allows for lexible registration and reliable data collection. Processors can monitor quality check-points, thereby ensuring highly consistent quality assurance. Support for all major quality systems, such as HACCP, ISO, BRC, IFS. Performance Monitoring Key performance indicators such as yield, throughput, quality and eiciency are vital to your business. Implementing Innova provides processors with accurate and reliable real-time data 3

Make the most of your investment with Innova services Innova service portfolio ranges from assistance with routine issues on general software use, to advanced consultancy services that empower you to

4 Make the most of your investment with Innova services Innova service portfolio ranges from assistance with routine issues on general software use, to advanced consultancy services that empower you to make the most out of your software investment. INNOVA CONSULTANCY SERVICES Identify and implement changes to achieve optimal production performance. INNOVA TRAINING Keeps users up to date on new developments and continually improves their skills to operate the system. INNOVA ONSITE SYSTEM INSPECTION Keeps system up to date to ensure reliability and availability. INNOVA 24/7 SUPPORT LINE Provides access to emergency support for critical incidents outside normal working hours. INNOVA LIFE CYCLE SUPPORT Provides users with rights to all new version releases, which are released on a regular basis. Provides remote and telephone support during normal working hours. Order Processing and Planning Processors are pressured to achieve ever-faster delivery times. Innova order processing manages and speeds up the order cycle, including purchase orders, production orders, inventory orders and sales orders. Orders are typically received from ERP systems. Logistics Order picking, palletizing and inventory control are the key processes to deliver the right product, to the right customer, at the right time. All products needs to be packed, palletized and labeled as agreed. Innova support control of expire dates, FIFO (irst-in irst-out) and stock take. Product distribution Innova integrates with Marel equipment that focuses on the overhead track shackle process. A range of modules covering the entire inline process from live-bird handling to cut-up and deboning. Innova collects relevant product data that is used to maximize product value. Functionality such as lock tracking enables Marel to ofer poultry processors with the most extensive production control solution. Functionality Integrated lock tracking Live-bird container weighing Camera grading inline weighing Recipe control Fixed-weight batching Since installing Innova, we now monitor yield on a daily basis through scheduled yield reports which are sent out automatically to the team responsible for overseeing the yield, explains van Nordennen. That way we can benchmark between lines and production days, as well as catch up on any deviances immediately. Pieter van Nordennen, Application Manager 2 Sisters Storteboom B.V., the Netherlands 4

Added value Poultry processing companies looking for greater eiciency are increasingly focusing on key performance indicators (KPIs) that empower them to gauge how efectively their plant is operating.

5 Added value Poultry processing companies looking for greater eiciency are increasingly focusing on key performance indicators (KPIs) that empower them to gauge how efectively their plant is operating. Yield Yield has a signiicant and direct impact on proit, making it one of the most important KPIs in fresh poultry meat processing. Given that 65 75% of production costs stem from raw materials, poultry processors must maintain complete control of yields and giveaway at every stage of production. Inaccurate processing, check weighing and/or inexact packing can result in considerable losses every day. Even very small luctuations in giveaway can result in substantial losses or substantial proits. Throughput relects eiciency Regardless of the size or scale of their operation, all poultry processors want to make sure that they reap the advantages and inancial beneits from the investments they make in advanced equipment. As a result, stringent monitoring of throughput is essential in order to analyze whether or not set goals have been reached, and to constantly improve eiciency. Example These numbers from the poultry industry illustrates the inancial beneits of close, continuous monitoring of production yields. Improvement Fillet yield % Product loss 0.25% Uptime + 0.5% Giveaway 0.5% + or per year 200,000 kg 275,000 kg 20 hours 400,000 kg Taking the guessing out of processing. 5

Advantages at a glance Control, monitor and improve your process Deliver the right product, at the right time, to the right customer Gauging eiciency of the plant Maximize yield and throughput

6 Advantages at a glance Control, monitor and improve your process Deliver the right product, at the right time, to the right customer Gauging eiciency of the plant Maximize yield and throughput Achieve full traceability and raise eiciency Traceability throughout the system Reliable paperless data collection in centralized system Experienced food processing consultancy Complying with the major food quality standards Optimizing food safety With Innova, we have a market leading, agile Manufacturing Execution System solution that can easily be adapted to our changing requirements, while still allowing for uniied product packaging and branding. At the same time we beneit from process continuity on a national level across multiple processing facilities. Barend Nolte, MIS Manager Poultry Division, Astral Operations Ltd, South Africa P104-Jan17-ENG Marel is the leading global provider of advanced equipment and systems for the fish, meat and poultry industries. Copyright Marel Stork Poultry Processing B.V., 2016: All rights are reserved. Any reproduction or modification of all or part of this publication, regardless of the method of reproduction or modification used and regardless of the carrier used, is strictly prohibited, unless prior written authorization by Marel has been obtained beforehand. Those acting in breach of this notice expose themselves to criminal and civil prosecution, in accordance with the international conventions and copyright laws. The data published herein answer to most recent information at the moment of publishing and are subject to future modifications. Marel reserves the right to modify the construction and the execution of their products at any time without any obligation on their part to modify any equipment delivered before accordingly. The data mentioned are meant as an indication only. Marel assumes no responsibility for errors or omissions in the data published or use of the data published. The publication of these data may not be interpreted as a warranty or guarantee of any kind (either expressed or implied). Marel Stork Poultry Processing B.V. P.O. Box 118, 5830 AC Boxmeer The Netherlands t f e info.poultry@marel.com Marel Inc. P.O. Box 1258 Gainesville GA USA t f e usa.poultry@marel.com marel.com/poultry

Food Processing Software The right product at the right time

INNOVA Food Processing Software The right product at the right time CONTROL MONITOR IMPROVE Maximize yield and throughput Meeting all major food quality standards Optimizing food safety Achieve full traceability