CHEMTOOL INCORPORATED Corporate Profile
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3 CHEMTOOL INCORPORATED Corporate Profile The headquarters and main facility of Chemtool Incorporated is located on a rolling 58-acre landscaped site in Crystal Lake, Illinois housing one of the largest manufacturers and custom formulators of lubricants and specialty products for industry worldwide. Chemtool is supported by a large on-site Research and Development team with highly qualifi ed chemists, biologists, and technical specialists. This R&D team excels in finding best-in-class solutions for complex design and performance engineering problems. Chemtool products are used in a variety of global industries including: Chemtool Automotive Construction Marine Aircraft Aerospace Agriculture Appliance Bearing Manufacturers Compressor/ Air Conditioning Electronics Food / Beverage General Industry Heavy Equipment Mining Paper & Pulp Specialty Manufacturers Steel Transportation/ Rail Over the years, Chemtool Incorporated has been the source of numerous innovations in custom products for industry. Chemtool technologies and services provide design engineers with solutions to problems, improving performance, extending service life, process improvements and reducing overall cost. Chemtool is responsible for breakthrough technology in the following product lines: Chemtool Die Casting Release Products Cutting & Grinding Fluids Cleaners Food Grade/Biodegradable Anti-Seize/Tool Joint Compounds Urethane/Elastomer Release Products Lubricating Greases Adhesives & Sealants Open Gear Compounds Rust Preventatives Moldable Ceramics Industrial Lubricants Stamping & Drawing Compounds Conversion Coatings Water Treatment Products Specialty Products Facilities: Crystal Lake, IL Milan, MI Headquarters, manufacturing, distribution, research, laboratory & fi eld support Manufacturing, distribution, laboratory & fi eld support Tehachapi, CA Elkhorn, WI Antwerp, Belgium (Belgium Website) Manufacturing, packaging, distribution, laboratory & fi eld support Manufacturing, distribution, administration, research, laboratory & fi eld support Europe, Africa, Middle East (E.A.M.E.) Distribution, fi eld support 383
4 Product Lubricut 4215 Lubricut 4215-M Lubricut 4235 NuSol 21 General NuSol 21 Supreme HD NuSol 21 Supreme International NuSol 21 High Performmance NuSol 21 High Performmance International Product Description Synthetic Metal Working Fluid Physical Properties Appearance ph Carbon Steels, Cast iron Metal Compatibility High Alloy Steels Aluminum Alloys Recommended Concentration Turning, Milling, Drilling Reaming, Tapping For use on rotary (Blanchard), double disc, surface and O.D grinding of ferrous alloys Clear 9.6 X X NR 4-6 % 4215 family of products with excellent rust pretection. Clear 9.6 X X X 4-6 % For light to medium duty cast and steel jobs for customers who require superior RP. Clear 9.6 X X NR 4-6 % 5-8 % NuSol TM For use on surface, ID, O.D. center less grinding of ferrous alloys. Light machining Cast Iron & Steel Modifi cation of NuSol 21 Supreme with additional high molecular oil added for additional boundary lubrication on ferrous metals. Also contains higher level of corrosion inhibitor for ferrous metals. Leaves a more oily residue on parts and machine surfaces where such residue characteristics improved short-term corrosion protection. NuSol 21 Supreme International is formulated using a unique preformed emulsion of very small particle size. This small particle size provides a very durable and uniform lubricant fi lm, enhanced cooling, a very clean running fl uid, and exceptional hard water stability. Supreme with the added lubricity for aluminum alloys by using synthetic oils rather than the high viscosity petroleum oils. In fact HP base synthetic oil is nearly 5 times the viscosity for better fi lm strength on tough applications. NuSol HP International is a completely new technology that Chemtool Incorporated is introducing to the metalworking industry. NUSOL 21 HP International is like no other metalworking fl uid on the market today and an enhanced version of our successful Nusol 21 HP, offering additional corrosion inhibition for all metals and improved biostability. NUSOL 21 HP International is formulated using a unique preformed emulsion of very small particle size. This small particle size provides a very durable and uniform lubricant fi lm, enhanced cooling, a very clean running fl uid, and exceptional hard water stability. Technology Metal Working Fluid Milky 9.3 X X NR 5-7 % 8-10 % Blue 9.3 X X 4-6 % 6-8 % Milky 9.3 X X NR 4-6 % 6-8 % Milky 9.3 X X X 4-6 % 6-10% Milky 9.3 X X X 5-7 % 6-8 % * NuSol TM are suitable for recycling system Soluble Oil Metal Working Fluid CT250 CT Heavy Duty chlorinated emulsion. Milky 9.6 X X X 5-7 % 8-10 % CT250 NC Chlorine free version of CT250 Milky 9.6 X X X 5-7 % 8-10 % CT250 NCPW General-purpose soluble oil that can run all alloys for most operations. Designed for aerospace appications. Blue 9.6 X X X 5-7 % 8-10 % 384
5 1. Reduce grobal warming 2. Reduce your cost of new fl uid purchases by 20 to 45 percent 3. Reduce the cost of fl uid disposal by percent 4. Clean coolants and parts washing chemicals assists with the consistency of the process 5. Helps with ISO goals 6. Safeguarding worker health & safety Reduce oil smoke & mists from the workplace by removingtramp oils and small fi nes that contaminate machine coolants and parts washing solutions and can lead to: 1. Dermatitis 2. Bronchial irritation from coolant mists 3. Odors 4. Oil mists which end up on the fl oors, creates dirty machine tools, etc. 5. Also benefi t by: - Minimizing the smoke in heat treat departments that require expensive smoke remediation equipment - Minimize chance of fi res in heat treat departments <= Before recycling Customer used a semisynthetic at 5-7% concentration Typical sump life only 1 week High tramp oil Contamination Low ph and foul odors After recycling => No tramp oil issues No ph issues Hard water stable Odors eliminated Extended system life by more than 5 times Parts are free of oily residues After Before 385
6 Die Cast Release Agent Product Lubricast 840D Lubricast 820D Lubricast 810D Lubricast 898NS Product Description Semi-synthetic with three different high performance polymers for operating ranges from 92 C to 425 C Physical Properties & Basic Chemistry ph High Temp Polymers Alloy Compatibility Pain table Oil Al Mg Zn Y / N Dilution Range 9.5 X X X X X Y :1 840D family of products 9.1 X X X X X Y :1 840D family of products 9.1 X X X X X Y High performance non-silicone. It is formulated for die caster with complex or detailed molds. forms a micro-stable solution in both hard and soft water 9.2 X X X Y :1 Product CONVENTIOL OIL Plunger Lubricant Product Description ph Viscosity SUS Graphite Y/N Lubricast PL 14 Neat form, brush or pump application 9,000 No Lubricast PL 4C Neat form, brush or pump application 9,000 Yes Lubricast PL 679 DRY PL MICRO PELLETS Water based, Ratio from Neat form up to 6:1, drip brush or sprayed into sleeve No Lubricast Proshot Micro Pellet 229 Our new micro pellet with mesh size graphite Yes Lubricast Proshot mesh size graphite Yes Lubricast Proshot 629 Non graphite No FIRE RESISTANT HYDRAULIC FLUID Lubricast 902-LPC Premium water glycol fi re resistant hydraulic fl uid SUS No Quenching and Trimming Fluid CT 3425 Neat vanishing lubricant twice the solids as CT 3430 No CT 3436 Lubricast HI TEMP CT 3436 is specially formulated using a highly refi ned solvent combined with a lubricity additive to provide the optimum diluent for a lapping compoung. Quenching and Trimming Fluid Premium High Temperature solder protection for cold start-up and touch up during production packaged in spray bottles with nozzles 35 No 9-10 No 386
7 Chemtool Incorporated is specialist and provided quality solutions for its Die Cast customers for over 50 years. Our experience and innovation have enabled plants like yours to run much more effi ciently. We produce all the releases, specialty chemicals and lubricants involved in your die cast operation. We work as your die cast partner. As a team member, - We understand all aspects of how your die cast program works - We take over the responsibility for the initial survey - Testing and implementation of your die cast program - Formulating as your die cast operation - Product recommendation 387
8 Product MC2215 Lithium EP2 Plus HV LC EP-2 HT Alpha 2000 Alpha 2000 HD OGL 3000 OGL 8000 Chemlith SMG CT Plex OGL Applications Economical general purpose grease for industrial, household and commercial applications. Premium lithium complex grease with high base oil viscosity for high temperatures and high loads. Unique high performance premium grade. Used where high water resistance and corrosion protection is required. Marine, construction, conveyors, farm equipment, wheel bearings and high temperture appliceaions. Synthetic high viscosity gel open gear lubricant for ball mills and girth gear application Synthetic high viscosity gel open gear lubricant for ball mills and girth gear application Chemlith SMG is a tacky lithium grease formulated for operating conditions under extreme load. Chemlith SMG is very adhesive, has excellent water resistance and contains additives that prevent oxidation and corrosion. Chemlith SMG protects against wear from shock loads and has outstanding extreme pressure properties. The shear stability and oxidation stability assure long service life Traditional open gear compound gor girth gears on kilns and ball mills and swing gears on constrution equipment General Purpose Thickener Heavy Duty Lithium complex OBCS OBCS Based Oil Color Black NLGI Operating C Droping point C 1.5 (-) 20 to Mineral Amber 1 to 3 (-) 20 to 160 > 260 Mineral Mineral Open Gear Lubricants Heavy duty version of Alpha 2000 where even higher temperatures and heavier loads are encountered. Excellent choice for steel caster applications. Synthetic Synthetic Sugar Mill Grease Tan Tan Amber Amber 0 to 3 (-) 20 to 177 > to 3 (-) 20 to 177 > 260 ISO 3000 ISO 8000 Lithium Mineral Beige Aluminum complex Mineral Black MC 2215 Lithium EP Plus Economical general purpose grease for industrial, household and commercial applications. Black 1.5 (-) 20 to
9 Product HV LC EP-2 HT Alpha 2000 HD Applications Premium lithium complex grease with high base oil viscosity for high temperatures and high loads. Heavy duty version of Alpha 2000 where even higher temperatures and heavier loads are encountered. Excellent choice for steel caster applications. Steel Mill Grease Thickener Lithium complex OBCS Based Oil Color NLGI Operating C Droping point C Mineral Amber 1 to 3 (-) 20 to 160 > 260 Mineral Tan 0 to 3 (-) 20 to 177 > 260 MC2215 Lithium EP Plus Economical general purpose grease for industrial, household and commercial applications. Black 1.5 (-) 20 to Spindle lube OBCS-3M A unique lubricating grease utilizing an entirely new approach in thickener technology. Spindle Lube OBCS-3M provides exceptional lubricity, thermal stability, rust protection, and water washout resistance. Its mechanical stability surpasses conventional greases and makes it ideal for use in high load applications. Spindle Lube OBCS-3M is a truly outstanding multipurpose grease. It has no signifi cant shortcomings and is probably the closest thing to an all-purpose lubricant on the market today. OBCS Mineral Tan smooth Food Grade FMG 2 Extra Premium (H 1) food grade grease with excellent water resistance. Aluminum Complex WMO White 1 to 3 (-) 20 to FUTURA FMG 2 ALPHA FG2-100 Unique clear (H 1) food grade grease for applications where high water resistance and broad temperature applications are required. High performance lubricating grease used where incidental contact with food is a possibility (H1). It also excels in applications where resistance to water washout and broad operating temperatures are absolutely necessary. It contains no heavy metals or other environmentally undesirable additives. Silica Calcium sulfonate complex PAO Water Clear 1 to 3 (-) 40 to Mineral Tan 2 (-) 40 to Mining industry Open gear application Bio-base lubricant Crane lubricant Bearing grease 389
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