Atomac & Durco fully lined process valves and accessories.

Transcription

1 Atomac & Durco fully lined process valves and accessories. Designed and produced by the latest technologies. Experience In Motion

2 2 Index Flowserve Corporation Introduction Ahaus History AKH2 Lined Ball Valve AKH2.2 Lined Ball Valve AKH3, AKH2A Lined Ball Valve AKH5 Partially Stabilized Zirconia Ceramic Lined Ball Valve AKH6 Lined Tank Drain Valve AKH7 Lined Ball Valve For Glass Pipe Systems AMP3 3-Way Lined Ball Valves AtoStar Stainless Steel PFA Lined Ball Valve AKH2-300 Lined Ball Valve per ANSI Class AtoPro Stainless Steel and Lined Ball Sampling Systems ARK2 Lined Swing Check Valve ARV2 Lined Ball Check Valve ARL Lined 45 Ball Check Valve ARV/SG Lined Check/Sight Glass Combination ASG Lined Sight Glass ASG3 lined 3-Way Sight Glass ASG4 Lined 4-Way Sight Glass ASF Lined Strainer BTV Lined Butterfly Valves BTV 2000 LP Lined Butterfly Valves - Long Pattern T4E PFA-Lined Plug Valve Atomac Products Options Durco Products Options Automation Technical Data AKH Technical Data AKH Technical Data AKH Technical Data AKH2A Technical Data AKH Technical Data AKH Technical Data AKH7/K Technical Data AMP Technical Data AtoStar Technical Data AKH2 300lbs Technical Data AtoPro Technical Data ARK Technical Data ARV2, ARL Technical Data ARV/SG, ASG Technical Data ASG3, ASG Technical Data ASG/B, ASF Technical Data BTV Technical Data BTV/LP (long pattern) Technical Data T4E1 - (DN½"-DN6"), T4E2 - (DN15-DN150) Technical Data T4E3 - (DN½"-DN6") Technical Data T4E1 - (DN8"-DN12"), T4E2 - (DN200-DN300), T4E3 - (DN8", 10") Technical Data T4E1 - (DN4"-DN12"), T4E2 - (DN100-DN300), T4E3 - (DN4"-10") with Gear Operated...46 Application examples for Lined Flowserve Atomac and Durco Valve Products... 47

3 3 Flowserve Corporation Corporate Mission Flowserve Corporation is one of the world s leading providers of fluid motion and control products and services. Operating in 56 countries, Flowserve produces engineered and industrial pumps, seals and valves, as well as a range of related flow management services. A global competitor with 24/7 capabilities, Flowserve is committed to use our collective resources and experience to deliver products, services and solutions that help customers exceed their business goals. John H. Jacko, Jr. Vice President, Marketing and Customer Management Flowserve Corporation Chances Are You Already Know Us Flowserve has more than one million pumps working in a broad range of industrial applications, and is the premier manufacturer of pumps for the chemical processing, petroleum and power generating industries. Flowserve valves, valve actuators and valve automation systems are widely installed in refineries, chemical plants, pharmaceutical, food and other processing applications. Flowserve seals and sealing systems are used to prevent the leakage of fluids in a variety of rotating systems. With one of the largest installed base of products in the industry, chances are that Flowserve is already part of your day. At Work Across The Globe Like our customers, we operate around the clock and around the world. Our flow control experts are ready to help with design, installation and ongoing service throughout the life of our pumps, valves and seals. Flowserve's leading position as a global, single-source provider of flow control solutions makes it a natural fit for a wide spectrum of process industries. Flowserve flow control solutions are designed for the rigors of mission-critical applications, where downtime is disruptive and expensive. In the petroleum industry, production, pipeline and gas processing facilities turn to Flowserve for a variety of flow control products and services, and in the chemical industry, Flowserve products control the flow of steam, air, water, hydrocarbons, organic and inorganic fluids in applications including chemical, petrochemical and agrochemical production. Flowserve products serve the power generation market, helping to run fossil fuel, nuclear power, and natural gas plants, as well as waste-to-energy and other renewable energy facilities. In applications as diverse as pulp and paper processing, mineral and ore processing, steel and metal production, and shipbuilding in the navy and marine markets, Flowserve works close at hand with customers around the world to meet their flow control needs. For more than 100 years, water utilities have used Flowserve pumps, valves and seals to make water fit to drink and to deliver to millions of customers. Flowserve products are at work in fresh water, desalination, irrigation, wastewater treatment, flood control, and environmental clean-up products across the globe. Industry-Standard Products Flowserve's products extend across a broad array of fluid motion and control devices. Our highly engineered mechanical seals are used in pumps, compressors, mixers, steam turbines and other rotary-motion equipment applications for containing corrosive, volatile, abrasive, precious or flammable fluids. Flowserve control valves are available in a wide range of styles and materials. Our control valves handle fluids that range from liquefied gases to highly corrosive chemicals. Flowserve quarter-turn valve equipment consists of plug, ball, butterfly, gate, globe, and check valves designed and built with a variety of materials, linings and body styles. Our valve automation systems include rack-and-pinion, scotch yoke, and electric actuators for actuation of manual quarter-turn valves into automated systems. Flowserve manufactures an extensive line of industrial pumps, from chemical process pumps to two-stage pumps for the oil industry. Our heavy-duty, high-pressure, high-temperature, multistage pumps serve applications in petroleum production, pipelines, petroleum refining, boiler feedwater, water treatment, and mining. Flowserve vertical pumps are designed for water-management operations, such as power plant circulation, river intake, cooling tower, water supply, and irriglation. Wherever the demands of flow control management require qualitybuilt solutions, Flowserve products answer the call. Global Engineering Service, Local Resources Flowserve specializes in providing the services plant managers need to keep their facilities up and running at peak efficiency. With 25 mobile machine shops and 76 quick response centers in 18 countries, Flowserve provides a onestop resource for valve, actuator, piping systems, control, and pipeline service. Flowserve is dedicated to helping our customers maximize the return on their flow control investments. Our proprietary testing applications assure production and maintenance managers that equipment is operating safely and efficiently, and our comprehensive training programs ensure that our technicians have the knowledge to maintain our equipment and systems. Together, with our rebuild and field service programs, Flowserve helps preserve capital and maximize equipment lifetimes. Flowserve provides total asset management for our customers, documenting their installed base, tracking and archiving performance metrics, and creating solutions that eliminate weak links and failure points. Our FlowStar.net application offers the very latest in online equipment management to keep plant managers informed at all times. Flowserve worldwide services include valve repair, pipeline repair, field machining, hot tapping and line stopping, custom ASME code fabrication, turnaround/outage services, online testing, and leak sealing. No matter what valve, actuator, pump or positioner equipment our customers have, Flowserve provides total service and support. A Global Leader In Fluid Motion Control As a global supplier of fluid motion products, services and solutions, Flowserve stands ready to meet the needs of our customers across the globe. With quality engineering, unmatched service, and solutions tailored to meet each unique application, no other organization matches Flowserve's unique and industry-leading position in fluid motion and control. For more information, visit Flowserve on the web at

4 4 Introduction Valve supplier to the world Flowserve is the driving force in the global industrial valve marketplace. No other valve company in the world has such a long proven expertise in the successful application of engineered special purpose valve and valve systems. Flow control solutions Flowserve is providing valve solutions which permit customers to continuously improve productivity, profitability and valve reliability. Market focused customer support Product and Industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry. Dynamic Technologies Flowserve is spending without any doubt a lot of efforts in development and application of valve technology, including: Manufacturing technology materials, metal & non metals science.

5 5 Ahaus History Established in Ahaus, NRW, Germany as Atomac KG. Manufacturing of special PTFE parts such as bellows, seals, cup&cone packing, plugs as well radial shaft packings. Commissioning of the first injection moulding machine. Extension and upgrading production, development of FEP lined ball valves, 3 piece design, sizes DN Extension and upgrading of the production with PTFE lined products such as pipes, elbows, tees and dip pipes. Further extension of the production and development of glass pipe valves and vessels, mixing vessels and accessories as well the manufacturing of inclined seat valves. Acquisition of Atomac by the US company Posi Seal Incorporated. Further developments of Atomac products. Manufacturing of high performance butterfly valves. Discontinued production of lined piping & fittings. Concentration on manufacturing of lined valves Acquisition of Posi Seal by the Fischer Controls Incorporated. Continuation of the developments and the extension of the Atomac product program and production of Fischer control valves and transmitters. Acquisition of Atomac by The Duriron Company Incorporated Dayton, Ohio. Launch of the AKH2.2 lined ball valve with a metal to metal middle flange connection (Patent Nr. EP BL) providing a maintenance free lined ball valve. Transfer of the plug valve & butterfly valve production from the Petit-Rechain plant in Belgium to the Ahaus facilities. Merger of Duriron with BW/IP; Creation of Flowserve Corporation. Change of company name to: Flowserve Ahaus GmbH 1983 The inauguration of the new administration and production buildings.

6 6 AKH2 Lined Ball Valve* A two piece full port standard lined ball valve which offers high safety factors, high stability, rigidity and eliminates a potential leak path. The full port design minimizes pressure losses and increases flow capacities thus reducing energy and pumping costs. All Atomac lined ball valves are engineered to include a free floating ball design which offers the following benefits: - Low frictional coefficients resulting in low operating torques - Positive shut - off across the pressure range - Reduction of stem side loads eliminating potential leaks to atmosphere through the valve gland. A real anti blow-out stem design offers increased safety. Each lined ball valve has its anti-static device, which provides protection against potentially dangerous electrostatic discharges. Long life seats, large stem sealing area as well the substantial middle flanges and molded liner/seat take care for a leak and trouble free valve and minimizes downtime and maintenance. Due to the actuator mounting flanges design according to DIN EN ISO 5211, pneumatic, electric or hydraulic actuators can easily be fitted. A wide range of liner material can be selected from FEP, PFA, Tefzel, PP as well as conductice PFA. * Also available with a V-port ball for precise modulating control service. AKH2 > For options and sizes/technical info see page 20 & 24

7 7 The Atomac full port AKH2.2 lined ball valve has the same characteristics as the AKH2 however the AKH2.2 offers enhanced features to improve suitability for toxic and corrosive applications. AKH2.2 design has a static and dynamic middle flange seal and in comparison with the AKH2 the metal-to-metal body joint which protects this seal. The metal-to-metal body joint absorbs destructive pipe vibrations and distortions so that there will be no negative effects on the sealing performance. AKH2.2 Lined Ball Valve* (Patent EP BI) Thermal cycling does not require retightening of the bolts anymore. Seats have a larger diameter and therefore create less flow turbulences across the seat area and the integral retention lip cares for extra seat stability. The AKH2.2 incorporates a live loaded stem seal which makes this valve TA-Luft approved. * Also available with FEP and PFA-conductive liner materials as well with a V-ball for precise modulating control service AKH2.2 with ceramic ball AKH2.2 PFA-conductive lined AKH2.2 > For options and sizes/technical info see page 20 & 25

8 8 AKH3 The AKH3 is an ANSI B16.10 short pattern, 150 lbs., standard port, lined ball valve with a minimum cavity space. The floating ball design ensures bubble-tight shut-off across the pressure range of 1 mbar to 19 bar. Long term protection against external leakage to atmosphere is provided by PTFE chevron packing rings in a deep stuffing box, the substantial body flanges and the moulded liner seal. An anti static device provides protection against potentially dangerous electrostatic discharge and the anti blow-out safety stem design eliminates the possibility of a blow-out. Also available as V-port ball valve for precise modulating control services and various liner materials incl. conductive PFA. AKH3 AKH2A The AKH2A is an ANSI B short pattern full port lined ball valve. This valve has the same characteristics as the AKH2. The AKH2A is available with FEP and PFA liners as standard other lining materials on request. AKH2A > For options and sizes/technical info see page 20 & 26/27

9 9 AKH5 Magnesia Partially Stabilized Zirconia (Mg PSZ) Ceramic Lined Ball Valve* Thanks to advanced ceramic technology, the AKH5 achieves an unequalled performance that offers the ideal solution for many difficult applications in which erosion, wear, abrasion, impact, corrosion and high temperature cause conventional materials to fail. Furthermore the design of the AKH5 offers minimum cavity space that reduces the retention of line media within the body cavity so therefore product contamination problems are significantly reduced. AKH5 The Mg-PSZ Zirconia Ceramic material offers : Wear Resistance: Abrasive slurries have little effect on its rock hard surfaces. Corrosion Resistance: It is virtually inert to acid bases and most other corrosives. Impact Resistance: The composition of the materials and the advanced process technology result in high mechanical strength and toughness. Temperature Resistance: High operating temperatures and thermal shock are not a problem. The melting point of Mg-PSZ ceramic is well beyond the valve limits of 350 C. Cavitation Resistance: Cavitation related problems are sharply reduced due to the extreme hardness of the ceramic material (Rockwell 89) Unequalled Benefits: The Mg-PSZ ceramics have consistently outperformed steels, cobalt, nickel alloys and other ceramics in a wide range of severe applications such as, steam services, abrasive slurries, flyash, high temperature corrosives and sand abrasion are only a few of the many conditions where the AKH5 Mg-PSZ lined ball valve has solved serious problems. * Also available as V-port ball valve for precise modulating control service AKH6 Lined Tank Drain Valve AKH6 The AKH6 is originally designed to serve as tank drain valve, but it also can be installed in place of reducing spools to downsize piping dimensions. There is a wide range of various dimensions available with flange connections per DIN PN16 as well ANSI 150Lbs. Furthermore the AKH6 has the same characteristics as former mentioned lined ball valves included high corrosion resistant liners either FEP or PFA, full ports, anti blow-out stem, anti-static design, actuator mounting flanges according DIN EN ISO 5211 and a long term protection against external leakage to the atmosphere. AKH6 AKH7 AKH7 Lined Ball Valve For Glass Pipe Systems Designed for easy installation in glass pipe systems with socket/ball or plane ends according to DIN EN and for the flange/glass end connections the AKH7 KPF is available. The AKH7 offers high corrosion resistant liners made of either FEP or PFA (others on request) anti-static design, ant blow-out stem and long term protection against external leakage to the atmosphere. > For options and sizes/technical info see page 20 & 28-30

10 10 AMP3 3-Way Lined Ball Valves* AMP3 The AMP3, 3-way ball valve is the best choice for corrosive diverter valve applications and available at lower cost than alloy valves with equal or superior corrosion resistance in difficult services. The compact design permits use where space constraints are a concern. The 3-way ball valve design offers a high flow capacity with minimal pressure loss through the valve. The AMP3 is available with an L-Ball or T-Ball configuration to offer a wide variety of flow patterns for 90 or 180 rotations. * Optional PFA-conductive liner material symbol 5-90 AMP3T-Ball symbol symbol 2-90 switch symbol AMP3L-Ball symbol 3-90 switch symbol symbol 1-90 symbol 4-90 switch symbol symbol > For options and sizes/technical info see page 20 & 31

11 11 AtoStar Stainless Steel PFA Lined Ball Valve The AtoStar stainless steel, fluorcopolymer lined ball valves deliver improved performance, reliability and safety. AtoStar full port valves provide bubble tight shutoff, low maintenance, no-leak stem seals and the safety assurance of a blowout-proof stem assembly. AtoStar ball valves meet ASME, DIN and JIS standards. AtoStar AtoStars are very suitable for use in the pharmaceutical and semiconductor industries but also recommended for the following cases; a) At frequent solvent and chemical cleaning services. b) At highly corrosive atmospheres. c) At service temperatures below DCI rating > - 29 C (-20 F). d) For offshore applications. AtoStars are also available as a V-port valve for precise modulating control services, or can be fitted with a C-ball for internal cavity cleaning purposes. The AtoStar spare parts are interchangeable with the balance of the lined Atomac ball valve range. The AtoStar ball valve range consists of 6 models: AS1 with Face-to-Face dimensions per DIN EN (as our AKH2 and AKH2.2 - DIN version) and flanged per DIN PN16 AS2 with Face-to-Face dimensions per ANSI (as our AKH2 and AKH2.2 - ANSI version) and flanged per ANSI B 16.5 class 150 AS3 with Face-to-Face dimensions per ANSI B (as our AKH3 and AKH2A) and flanged per ANSI B 16.5 class 150 AS4 with Face-to-Face dimensions per ANSI B short pattern (as our AKH3 and AKH2A) and flanged per JIS 10 K AS5 with Face-to-Face dimensions per Japanese Industrial Standard, flanged per JIS 10 K AS6 AtoStar with integral heating jacket for critical temperature control applications AKH2-300 Lined Ball Valve PRODUCT NEW The ANSI class 300 AKH2 ball valve series was primarily designed d to suit pressure requirements of the chlorine and related industries. Although most applications are within ANSI class 150, the piping requirements often need to meet ANSI class 300 for enhanced saftey purposes. The AKH2-300 meets pressure requirements, Face-to-Face and flange dimensions as well as wall thickness per ANSI class 300 while offering the same design features and benefits as the standard AKH2 ball valve series, such as 2-piece design, full port and free floating ball assembly associated with positive retention of the liner within the valve components. All internal components and spare parts are fully interchangeable within the atomac AKH2 ball valve range. Please contact Flowserve in Ahaus for detailed pressure / temperature capabilities of this product range. AKH2 300lbs > For options and sizes/technical info see page 20 & 32-34

12 12 AtoPro Stainless Steel and Lined Ball Sampling Systems The AtoPro sampling ball valve systems are developed and produced with the latest technology and offer you a wide scale of sampling possibilities, this can go from just a simple quick sampling up to sampling protected by a stainless steel case or high security sampling with a stainless steel protecting case in combination with integrated detoxification filters to protect the environment. Bottle adaptors can be made to meet almost all common standard threads, heating jackets as well angled connection pieces are available. Due to the use of stainless steel bodies as well PFA* lined stainless steel bodies both designs can be suitable for clean room services. * Option PFA-conductive. AtoPro with actuator AtoPro PFA-conductive AtoPro PFA or PFA-conductive lined with protecting casing and actuator AtoPro stainless steel > For sizes/technical info see page 20 & 35 Contact your nearest Flowserve sales office for separate documentation.

13 13 ARK2, ARV2 Check Valve ARK2 Swing Check Valve The fully PFA lined atomac swing check valves are ideal for use in highly corrosive applications and can replace swing check valves made from exotic alloys due to the universal chemical resistance of the fluorpolymer lining. These valves can be used in horizontal and vertical installations due to the special design of the hinge pin, which enables the disc to achieve a seal without support of any system pressure. The ARK2 is a 2-piece design eliminating a potential leak path of conventional 3-piece designs with a seat face integrated in the body liner to seal against the disc in the closed position. The disc can swing freely within piping system without interference with the diameter of the connecting pipe. NEW PRODUCT ARK2 ARV2 Lined Ball Check Valve* ARV2 This two piece body designed check valve provides high stability, rigidity and eliminates potential leak path and can be installed either vertically and dependent upon application horizontally as well. Ball material consists of solid PTFE. Liner materials such as FEP, PFA and conductive PFA have outstanding corrosion resistant properties. The ARV2 can be considered as a full port design which offers excellent flow characteristics. Low opening pressure is needed to unseat the ball in then vertical position. * Optional PTFE hollow ball/spring supported/pfaconductive > For options and sizes/technical info see page 36/37

14 14 ARL, ARV/SG Check Valves ARL Lined 45 Ball Check Valve This ball check valve can be installed either vertically or horizontally and offers an unobstructed flow due to the fact that the ball is pushed into the 45 cavity. For applications where high medium flow turbulences can be expected, installation of an ARL check valve can be the ideal solution to avoid liner damages, as weel as for use in horizontal pipes with low flow and low back-pressures. ARL ARV/SG Lined Check/Sight Glass Combination The ARV/SG is a sight glass with an integrated check valve for use in both vertical and horizontal installations. This combination of two products saves space and allows the performance of the check valve to be monitored visually. Borosilicate glass, in accordance with DIN 7, is incorporated to withstand the high temperatures, mechanical stress and corrosion resistance required by end users. ARV/SG > For sizes/technical info see page 37/38

15 15 ASG, ASG3, ASG4, ASF Sight Glasses & Strainer ASG Lined Sight Glass The Atomac sight glass offers clear visual inspection from either side. The integrated drip lip with its cast core provide visual flow indication even at low velocity (optional rotor). Borosilicate glass, in accordance with DIN 7, is utilized to withstand high temperatures, mechanical stress and corrosion. All internal components other than the glass have highly corrosion resistant liners. These are made of either FEP or PFA*, depending upon application and offer both a long service life. ASG ASG-B * Optional PFA-conductive liner material ASG3 Lined 3-Way Sight Glass* The Atomac 3-Way Sight Glass offers clear visual inspection from either side, highly corrosion resistant liners cover all internal parts and borosilicate glass, in accordance with DIN 7 is utilized to withstand high temperatures, mechanical stress and corrosion. * Optional PFA-conductive liner material ASG3 Sight Glass ASG4 Lined 4-Way Sight Glass* The ASG4 sight glass offers clear visual inspection from either side, highly corrosion resistant liners cover all internal parts and borosilicate glass, in accordance with DIN 7 is utilized to withstand high temperatures, mechanical stress and corrosion. * Optional PFA-conductive liner material ASG4 Sight Glass ASF Lined Strainer ASF Lined Strainer The flow path through the filter insert is a larger area than the original pipe cross-section to minimize possible pressure loss. The corrosion resistant filter insert consists of two perforated PTFE cylinders with an ETFE filter screen in between which offers the same outstanding corrosion resistant properties as the lining material FEP or PFA*. Clogged filter inserts can be easy exchanged or cleaned without removing the strainer from the line. For added operator safety, the residual fluid in the insert area can be removed by means of a PTFE drain plug prior to removing the access flange when changing or cleaning the filter. Various mesh sizes of filter screens or drillings are available to accommodate different levels of contamination. Permanent drain connections are available as an option. * Optional PFA-conductive liner material > For options and sizes/technical info see page 20 & 38-40

16 16 BTV Lined Butterfly Valves BTV PFA lined Thanks to advanced technology we can state firmly that the BTV butterfly valves keep chemical fluids in your process piping and out of the environment. A self adjusting triple stem seal system assures no leakage to the atmosphere Viton seat energizer and concave PTFE* liner design provide dependable consistent shutoff and closure torque. Spherical seat design of the disc and liner provides a 360 seal for long service life. BTV PFA-conductive lined The viton energizer is isolated and protected in a machined groove of the valve body. The concave designed liner is recessed into the valve body and this reduces the possibility of torn liners due to cold flow into the valve waterway. * Optional available UHMWP and Durlon II and PFA-conductive liner materials > For options and sizes/technical info see page 21 & 41

17 17 BTV 2000/BTV 2000 LP Lined Butterfly Valves The BTV 2000 lined butterfly valve series are maintenance free thanks to its live loaded triple seal stem design and assures bubble tight shutoff for a long service life. In addition the BTV 2000 series offer a wide choice of materials for the toughest service conditions. For example there is a rigid machined PTFE liner for severely corrosive chemical services or UHMWPE for tough corrosionerosion applications or PTFE-conductive where high velocity fluids are a part of the production process or installation in explosion proof areas of your industry. A one-piece PFA encapsulated disc is standard for chemical services. An UHMWPE encapsulated disc may be specified when improved abrasion resistance is needed. A wide variety of optional metalic discs are available ranging from 316 stainless steel, Durimet 20 and SMO* to Monel **, Chlorimet 2&3 and Palladium stabilized Titanium. * Registered trademark of Avesta AB ** Registered trademark of the Int. Nickel Company BTL BTW BTV 2000 LP (Long Pattern, Face-to-Face) BTV 2000 LP offers the same properties as the standard BTV series however instead of a short pattern body it has a long pattern body. The extended Face-to-Face eliminates the potential for the disc to interface with heavy duty lined piping systems. Face-to-Face on BTV 2000 LP is DIN-EN col 16. All parts of the BTV and BTV-LP are interchangeable with the exception of the body and liner. For more info or separate documentation please contact Flowserve Ahaus GmbH or your nearest Flowserve sales office. > For options and sizes/technical info see page 21 & 42

18 18 T4E - PFA Lined Plug Valve The T4E series is designed and developed with the latest technology and therefore very suitable for the chemical process industries and available in the ANSI Class 150 & 300 as well DIN Class PN16 and a max. temperature of 204 C. The T4E lined plug valves provide maximum corrosion resistance and the elimination of product contamination at reasonable costs. Benefits that give that extra security which you will appreciate when using the T4E1, T4E2 and T4E3. PFA body liner is well anchored against the body by mean of machined and cast T-slots and the solid encapsulated/anchored PFA-plug liner material ensures a strong adhesion. This makes the T4E series so suitable for extreme service and vacuum conditions. A large sealing surface guarantees a bubble-tight shut-off. A secondary dynamic self adjusting, self-energized PFA* reverse lip diaphragm prevents stem leakage. You never replace valve seats; you only reseat the plug with a quick and easy in-line adjustment. Starndard material of construction is Ductil Cast Iron, however, stainless steel valve bodies can be make availeble upon request. * Optional stainless steel diaphragm support.

19 19 T4E with additional metal diaphragm > For options and sizes/technical info see page 21 & 43-46

20 20 Overview of Options available on Atomac Products Lined C-balls will help to eliminate media Build-up in ball cavity. Lined characterized V-port balls for control/ throttling applications. For AKH5 available in ceramic. AtoPro system with heating jacket and stainless steel protecting case in combination with integrated detoxification filters. Lockable hand levers and extensions are available for all atomac lined ball valves. Nickel plated valve that is an alternative to other expensive coats of paint. Cavity flush A custom request successfully designed for the pharmaceutical industry. AS6 with heating jacket. Recommended for suitable "clean room" applications. Extended Packing by AKH2, AKH2A, AKH3. Seat rings Will be available for all atomac lined ball valves, in the following materials, glass-fiber reinforced PTFE, PFA conductive. Other materials to be discussed.

21 21 Option Choices Options available on Durco Products V-port PFA lined characterized plugs for modulating applications are available for various sizes T4E lined plug valves. T-wrench stem extensions are available for T4E lined plug valves up till DN80/3. Plug/side hole for chlorine applications PFA lined plug with side hole is available for the T4E lined plugvalves. Liner BTV for the BTV 2000 series lined butterfly valves the following liner materials are available; Sentinel liner/durlon superior permeation resistant material UHMWPE, PFAconductive. Discs availability UHMWPE lined, PFA-conductive lined, Alloy: 316, Durimet 20, 254 SMO*, Monel**, Chlorimet 2&3, Palladium stabilized Titanium. Body alloy BTV series instead of DCI also available in 316 stainless steel. * Registered trademark of Avesta AB ** Registered trademark of the Int. Nickel Company Body armour T4E PFA lined plug valves as well lined plug inserts can be made available in 316 stainless steel. BTV available as standard/ DIN EN 558-2, col. 20 as well long pattern design DIN EN 558-2, col. 16 -long pattern.

22 22 Automation Manual and Automated Operations Atomac and Durco lined valve are equipped with a lever as a standard operator for the following size range: Atomac ball valves up to 10" (DN 250) full port and 12" (DN 300) reduced port Durco T4E plug valves up to 3" (DN 80) Durco BTV butterfly valves up to 8" (DN 200). All larger valve are equiped with a manual gear. Changes can be made on request. The modular construction of lined atomac as well Durco valves allows for easy use of all types of pneumatic or electric actuation systems. Due to the ISO 5211 universal mounting pad, actuators can be mounted to the valves onsite, without removing them from the pipeline.

23 23 Automation Valve Automation Flowserve offers prime brands of pneumatic and electric actuators withhin it's own portfolio. Besides actuators Flowserve also manufactures the complete range of control accessories such as positioners, limit switches and solenoid valves which meet all electrical, hazardous and feedback signal requirments. These products are ideal for completion of automated valve packages. Other, non - Flowserve actuators and control accessories can be assembled on request. Actuator Sizing To help you to size the correct actuator please contact Flowserve Ahaus GmbH or your nearest Flowserve sales office for correct valve breakaway torque ratings.

24 24 Technical Data AKH2 DIN Face-to-Face dimensions: DIN EN (Basic series 1) Flange Connection: DIN PN16 DN 200, DN 250, DN 300 DIN PN10 ANSI ANSI B lbs AKH2 - material specification body side piece seat ring stem ball gland follower gland insert hand lever stud bolt / ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel / Hastelloy C4**, PFA stainless steel / ductile cast iron - EN-JS1049/ ASTM A395 / ceramic Al 2 O 3 *, PFA / FEP stainless steel PTFE-graphitee die-cast metal / ductile cast iron - EN-JS1082/ ASTM A536 (galvanized) / steel -K70^ hexagon nut packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding device stop -K70^ PTFE / PTFE-graphite * ceramic ball on request ** Hastelloy stem on request optional ^ other on request stainless steel steel (galvanized) / stainless steel AKH2 - dimensions - DIN DN/DIN /150** 200** 250** 300** L H R weight kg 4, kg 4, kg 5, kg 10, kg 10, kg 14, kg 24, kg 31, kg 47, kg 100, kg 117, kg 208, kg 320, kg 432,0 pass-through handlever Ø 674 mm standard pass-through handlever Ø 900 mm standard ** Face-to-Face Dimensions acc. to ANSI B AKH2 - dimensions - ANSI DN/ANSI ½" ** ¾" ** 1" 1½" 2" 3" 4" 6" 8"/6" 8" 10" 12" * L H R weight kg 4, kg 4, kg 5, kg 8, kg 12, kg 29, kg 43, kg 97, kg 108, kg 208, kg 320, kg 450,0 pass-through handlever Ø 674 mm standard pass-through handlever Ø 900 mm standard ** Face-to-Face Dimensions acc. to DIN EN (Basic series 1) * ball valve only with manual actuator (weight without actuator)

25 25 Technical Data AKH2.2 DIN Face-to-Face Dimensions: DIN EN (Basic series 1) Flange Connection: DIN PN16 ANSI ANSI B lbs AKH2.2 - material specification side piece PFA / FEP * 030ceramic seat ball ring on request (available PTFE up to DN 150 / 6") optional stem ball body top cap sleeve spacer hand lever stud bolt / ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, stainless steel / Hastelloy C4**, PFA stainless steel / ductile cast iron - EN-JS1049/ASTM A395 / ceramic Al 2 O 3 *, PFA / FEP stainless steel PTFE stainless steel die-cast metal / ductile cast iron - EN-JS1082/ASTM A536 (galvanized) -K70^ 090 hexagon nut -K70^ 100 packing material PTFE / PTFE-graphitee (chevron) 110 belleville washer * 120ceramic countersunk ball on request screw (available stainless up steel to DN / 6") 130 optional lock washer grounding device / curved spring washer stop stainless steel steel (galvanized) * ceramic ball on request ** Hastelloy stem on request optional ^ other on request AKH2.2 - dimensions - DIN AKH2.2 - dimensions - ANSI DN/DIN L H R weight kg 4, kg 4, kg 5, kg 10, kg 10, kg 14, kg 24, kg 31, kg 47,5 DN/ANSI ½" * ¾" * 1" 1½" 2" 3" 4" L , H R weight kg kg kg kg kg kg kg 4,3 4,6 5,0 8,4 12,8 29,1 43,5 * Face-toFace Dimensions acc. to DIN EN (Basic series 1)

26 26 Technical Data AKH3 ANSI Face-to-Face Dimensions: ISO 5752 Tab. 6, short ANSI B 16.10, short ANSI B lbs AKH3 - material specification body side piece seat ring stem ball gland follower gland insert hand lever stud bolt ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel / Hastelloy C4**, PFA stainless steel / ductile cast iron - EN-JS1049/ ASTM A395 / ceramic Al 2 O 3 *, PFA / FEP stainless steel PTFE-graphitee die-cast metal / ductile cast iron - EN-JS1082/ ASTM A536 (galvanized) / steel (chromated) -K70^ hexagon nut packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding device stop -K70^ PTFE / PTFE-graphite * ceramic ball on request **Hastelloy stem on request optional ^ other on request stainless steel steel (galvanized) / stainless steel AKH3 - dimensions - reduced port - ANSI DN/ANSI L H R weight 1" kg 4,4 1½" kg 6,2 2" kg 10,6 3" kg 16,1 4" kg 30,2 6" kg 50,2 8" kg 106,6 10" kg 173,7 12" kg 237,0 pass-through handlever Ø 674 mm standard pass-through handlever Ø 900 mm standard

27 27 Technical Data AKH2A ANSI Face-to-Face Dimensions: ISO 5752 Tab. 6, short ANSI B 16.10, short ANSI B lbs AKH2A - material specification body side piece seat ring stem ball gland follower gland insert hand lever stud bolt ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel / Hastelloy C4**, PFA ductile cast iron - EN-JS1049/ASTM A395 / ceramic Al 2 O 3 *, PFA / FEP stainless steel PTFE-graphitee die-cast metal / ductile cast iron - EN-JS1082/ASTM A536 (galvanized) / steel (galvanized) -K70^ hexagon nut packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding device stop -K70^ PTFE / PTFE-graghit stainless steel steel (galvanized) / stainless steel * ceramic ball on request **Hastelloy stem on request optional ^ other on request AKH2A - dimensions - ANSI DN/ANSI L H R weight 1" 1½" 2" 3" 4" 6" * kg kg kg kg kg kg 4,2 7,8 11,6 25,7 36,9 78,0 * pass-through handlever ø 674 mm standard

28 28 Technical Data AKH5 DIN Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 Tightness test: DIN EN (P10) ANSI B , Class IV ANSI ANSI B lbs Tightness test: DIN EN (P10) ANSI B , Class IV AKH5 - material specification body piece body bushing stem ball gland gland shaped ring hand lever stud bolt hexagon nut packing material (chevron) / packing ring ductile cast iron - EN-JS1049/ASTM A395 ceramic ceramic stainless steel / ceramic ceramic die-cast metal / ductile cast iron - EN-JS1082/ ASTM A536 (galvanized) -K70^ -K70^ PTFE Grafseal 110 hexagon nut 120 stud bolt 130 lock washer serrated lock washer 170 grounding device 210 stop /240 flat gasket Optional stainless steel or ceramic stem If special stem materials are neccessary, consult Flowserve GmbH, please. stainless steel steel (galvanized) Gylon / Garfite S grounding device only in combination with stainless steel stem ^ other on request AKH5 - dimensions - ceramic lined - DIN AKH5 - dimensions - ceramic lined - ANSI DN/DIN L H R weight kg 7, kg 14, kg 19, kg 42, kg 57,1 DN/ANSI L H R weight 1" 152, kg 6,9 1½" kg 12,5 2" kg 18,5 3" kg 40,0 4" kg 61,11

29 29 Technical Data AKH6 DIN DIN PN16 DN 200: DIN PN10 ANSI Flange Connections ANSI B lbs AKH6 - material specification body side piece seat ring stem ball gland follower gland insert hand lever stud bolt / hexagon nut ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel / Hastelloy C4**, PFA ductile cast iron - EN-JS1049/ASTM A395 / ceramic Al2O3*, PFA / FEP stainless steel PTFE-graphitee die-cast metal / ductile cast iron - EN-JS1082/ ASTM A536 (galvanized) / steel -K70^ -K70^ packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding device stop PTFE / PTFE-graphitee * ceramic ball on request **Hastelloy stem on request optional ^ other on request stainless steel steel (galvanized) / stainless steel AKH6 - dimensions - DIN DN1/DN2 L H R weight 025/ kg 7,6 025/ kg 10,7 / kg 10,7 / kg 17,7 / kg 9,8 / kg 22,6 / kg 39,0 / kg 37,8 100/ kg 52,0 150/ * kg 90,0 150/ * kg 211,0 * pass-through handlever ø 674 mm AKH6 - dimensions - ANSI DN1/DN2 L H R weight 1"/2" kg 7,6 1½"/3" kg 10,7 2"/3" kg 17,1 2"/4" kg 19,8 2"/6" kg 22,1 3"/4" kg 37,5 4"/6" kg 56,1 6"/8" * kg 90,0 * pass-through handlever Ø 674 mm

30 30 Technical Data AKH7/KP AKH7/KP - material specification center piece side piece/glass pip connection flange seat ring* stem ball gland follower gland insert hand lever stud bolt ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE-glass steel PTFE steel / Hastelloy C4, PFA ductile cast iron - EN-JS1049/ASTM A395 / ceramic Al 2 O 3 **, PFA / FEP stainless steel PTFE-graphitee die-cast metal -K70^ hexagon nut packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding strap grounding device -K70^ PTFE / PTFE-graphite stainless steel * seat ring available in normal and in minimum-dead-space design ** ceramic ball on request Hastelloy stem on request optional ^ other of request AKH7/KP - dimensions - DIN DN/DIN 025 L H R do weight kg 2, kg 5, kg 7,5 Flange connection with ball cup or planned face is possible. stem lining DN 25 1,5 mm all other sizes at least 2,5 mm

31 31 Technical Data AMP3 DIN Face-to-Face dimensions: DIN EN (Basic series 1) Flange Connection: DIN L - Ball T - Ball ANSI Face-to-Face dimensions: DIN EN (Basic series 1) Flange Connection: ANSI B 16.5 AMP3 - material specification body side piece seat ring stem ball gland follower glang insert hand lever stud bolt hexagon nut ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel, PFA ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP stainless steel PTFE-graphitee die-cast metal (galvanized) / ductile cast iron - EN-JS1082/ASTM A536 (galvanized) -K70^ -K70^ packing material (chevron) hexagon nut stud bolt locking position indicator countersunk screw serrated lock washer grounding device stop optional ^ other on request PTFE stainless steel stainless steel / steel (galvanized) AMP3 dimensions - DIN AMP3 - dimensions - ANSI DN/DIN L R H weight DN/ANSI L R H weight kg 5, kg 12, kg 16, kg 32, kg 45,0 1" 1½" 2" 3" 4" kg 5, kg 12, kg 16, kg 32, kg 45,0

32 32 Technical Data AtoStar AtoStar - material specification body side piece seat ring stem ball gland follower hand lever stud bolt hexagon nut packing material (chevron) stainless steel, PFA stainless steel, PFA PTFE stainless steel, PFA investment casting / ductile cast iron - EN-JS1049/ASTM A395 / PFA stainless steel, PTFE-graphitee stainless steel K70^ -K70^ PTFE / PTFE-Graphite hexagon nut stud bolt lock washer serrated lock washer grounding device stop optional ^ other on request stainless steel AS1 Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 AtoStar - AS1 - dimensions - DIN DN/DIN L H R weight kg 4, kg 5, kg 5, kg 11, kg 14, kg 17, kg 32, kg 49, * kg 103,0 * pass-through handlever Ø 674 mm standard

33 33 Technical Data AtoStar AS2 ANSI B lbs AtoStar - AS2 - dimensions - ANSI DN/ANSI L H R weight ¾" 150** kg 4,8 1" 152, kg 5,3 1½" kg 8,8 2" kg 13,4 3" kg 30,6 4" kg 45,7 6" * kg 95,0 * pass-through handlever Ø 674 mm standard ** Face-to-Face Dimensions acc. DIN EN (Basic series 1) AS4 Face-to-Face Dimensions: ANSI B Flange Connections : JIS B 2220 Table 5 AtoStar - AS4 - dimensions - JIS AS3 Face-to-Face Dimensions: ISO 5752 Tab.6, short ANSI B 16.10, short ANSI B lbs AtoStar - AS3 - dimensions - ANSI DN/ANSI L H R weight ½" ¾" 1" 1½" 2" 3" 4" 6" 127** kg 4,3 127** kg 4, kg 4, kg 7, kg 11, kg 25, kg 36, * kg 93,0 * pass-through handlever Ø 674 mm standard ** Face-to-Face Dimensions not acc. ISO 5752, ANSI AS5 JIS B 2220 Table 5 AtoStar - AS5 - dimensions DN/JIS L H R weight kg 4, kg 4, kg 4, kg 7, kg 11, , kg 23, kg 25, kg 36, * kg 92,0 * pass-through handlever Ø 674 mm standard DN L H R weight kg 4, kg 4, kg 5, kg 8, kg 12, kg 24, kg 27, kg 39,5

34 34 Technical Data AKH2-300 ANSI ANSI B 16.5 Face-to-Face Dimensions: ANSI B16.10, Tab. 2 serial 10 AKH material specification body side piece seat ring stem ball gland follower gland insert hand lever hexagon nut carbon steel ASTM A216 Gr WCB, PFA carbon steel ASTM A216 Gr WCB, PFA PTFE duplex stainless steel, PFA steel, PFA / ceramic Al 2 O 3 * stainless steel PTFE-graphitee die-cast metal (galvanized) ASTM A193 B7 (yellow chromated) ASTM A194 2H (yellow chromated) packing material (chevron) hexagon nut stud bolt lock washer serrated lock washer grounding device stop * ceramic ball on request PTFE stainless steel steel (galvanized) AKH dimensions - ANSI DN/ANSI 1" 1½" 2" 3" 4" 6" L H R pass-through handlever Ø 674 mm

35 35 Technical Data AtoPro AtoPro - material specification body side piece seat ring stem ball top cap spacer hand lever stud bolt hexagon nut packing material belleville washer ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP PTFE stainless steel, PFA stainless steel, PFA / FEP stainless steel , PTFE stainless steel die-cast metal -K70^ -K70^ PTFE stainless steel countersunk screw flat washer grounding device stop flat washer adapter plate bottle optional ^ other on request stainless steel steel (galvanized) PTFE conductive glass AtoPro - dimensions - DIN DN/DIN L L1 L2 H ,5 109, ,5 109, ,5 109,5 160 R GL DIN GL45 GL45 GL45 max. sampl. vol. cm3 90ml 90ml 90ml weight kg 14,6 kg 19,6 kg 26,0

36 36 Technical Data ARK2 DIN Face-to-Face Dimensions: DIN EN (Basic series 20) DIN EN PN16 ANSI Face-to-Face Dimensions: ANSI B Tab 9 col.3 ANSI B lbs ARK2 - material specification optional body disc ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ARK2 - dimensions - DIN and ANSI DN 2" 3" 4" 6" 8" 10" 12" 14" 16" C D E L F weight kg 2,2 kg 3,8 kg 6,6 kg 11,1 kg 18,2 kg 29,8 kg 49,8 kg 62,1 kg 104,4

37 37 Technical Data ARV2, ARL ARV2 - material specification 030 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP body piece ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ball PTFE-solid ball stud bolt -K70^ hexagon nut -K70^ optional ^ other on request ARV2 - dimensions - DIN DN/DIN L ØD weight kg 3, kg 3, kg 6, kg 8, kg 11, kg 13, kg 21, kg 32, kg 42,0 150* kg 80,0 200* kg 195,0 * Face-to-Face Dimensions acc. ANSI B ARV2 - dimensions - ANSI DIN Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 DN200, DIN PN10 Tightness test: DIN EN (leak rate B) ANSI ANSI B lbs Tightness test: DIN EN (leak rate B) DN/ANSI L ØD weight ½" kg 3,4 ¾" kg 3,8 1" 152,4 140 kg 6,0 1½" kg 9,3 2" kg 13,2 3" kg 28,0 4" kg 42,0 6" kg 78,0 8" kg 166,0 ARL - material specification body ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP bonnet ductile cast iron - EN-JS1049/ASTM A395 ball PTFE-solid ball stud bolt -K70^ hexagon nut -K70^ flat gasket PTFE optional ^ other on request ARL - dimensions - DIN DN/DIN 025 L H weight kg 4, kg 9, kg 12, kg 20,5 ARL - dimensions - ANSI DN/ANSI 1" 1½" 2" 3" L H weight kg 4, kg 9, kg 12, kg 20,5 DIN Face-to-Face Dimension: DIN EN (Basic series 1) Flange Connection: DIN EN (PN16) Tightness test: DIN EN (leak rate B) ANSI Face-to-Face Dimension: DIN EN (Basic series 1) Flange Connection: ANSI B lbs Tightness test: DIN EN (leak rate B)

38 38 Technical Data ARV/SG, ASG ARV/SG - material specification body flange 030 glass flat gasket stud bolt 060 hexagon nut 100 ball 110 ball guide optional ^ other on request ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP borosilicate-glass UNITEC 300 green -K70^ -K70^ PTFE-solid ball PTFE ARV/SG - dimensions - DIN DN/DIN L ØD B weight kg 5, kg 11, kg 12, kg 21, kg 28,6 ARV/SG - dimensions - ANSI DN/ANSI L ØD B weight 1" 1½" 2" 3" 4" 152, kg 4, kg 9, kg 10, kg 18, kg 28,2 DIN Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 ANSI ANSI B lbs ASG - material specification body piece flange glass flat gasket stud bolt hexagon nut optional ^ other on request ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395 borosilicate-glass UNITEC 300 green -K70^ -K70^ ASG - dimensions - DIN DIN Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 DN /DIN L B weight kg 5, kg 9, kg 13, kg 15, kg 19, kg 28, kg 61,0 ANSI ANSI B lbs ASG - dimensions - ANSI DN/ANSI 1" 1½" 2" 3" 4" Attention! Thermal Shock Resistance of Borosilicate-Glass is according to DIN 7 t= max. 80 C (176 F). Everything else according to atomac Pressure / Temperature Diagram. L B weight 152,4 135 kg 4, kg 6, kg 10, kg 18, kg 28,2

39 39 Technical Data ASG3, ASG4 ASG 3 - material specification body flange glass flat gasket stud bolt hexagon nut optional ^ other on request ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395 borosilicate-glass UNITEC 300 green -K70^ -K70^ ASG3 - dimensions - DIN DN/DIN L L/2 weight kg 6, kg 15, kg 26, kg 28,1 Face-to-Face Dimensions: DIN EN (Basic series 1) DIN EN PN16 Attention! Thermal Shock Resisance of Borosilicatglass is according to DIN 7 t = max. 80 C, (176 F). Everythink else according to atomac Pressure / Temperature Diagram. ASG4 - material specification body piece flange glass flat gasket stud bolt hexagon nut serrated lock washer optional ^ other on request ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395 borosilicate-glass UNITEC 300 green -K70^ -K70^ stainless steel ASG4 - dimensions - DIN DN/DIN 025 L weight 160 kg 7,5 230 kg 18,4 310 kg 27,8 Face-to-Face Dimensions: DIN EN (Basic series 1) DIN 2501 PN16 Attention! Thermal Shock Resistance of Borosilicate-Glass is according to DIN 7 t= max. 80 C (176 F). Everything else according to atomac Pressure / Temperature Diagram.

40 40 Technical Data ASG/B, ASF ASG/B - material specification 030 basic flange counter flange glass flat gasket hexagonal socket head steel, PFA steel borosilicate-glass UNITEC 300 green steel ASG/B - dimensions - DIN DN/DIN ØL H weight kg 8, kg 11, kg 15, kg 19, kg 33,0 Max. allowed overpressure: 10 bar / 145 psi DIN DIN PN10 ASF - material specification body flange drain cover filter drain bolt stud bolt hexagon nut optional ^ other on request ductile cast iron - EN-JS1049/ASTM A395, PFA / FEP ductile cast iron - EN-JS1049/ASTM A395, PFA PTFE PTFE / ETFE-monofilamented filter screen PTFE -K70^ -K70^ ASF - dimensions - DIN DN/DIN L H S R weight ,5 kg 4, kg 9, ,5 kg 12, kg 27, kg 34,2 150* ,7 kg 92, ,5 kg 200,0 * Face-to-Face dimensions acc. to ANSI B DIN Face-to-Face Dimensions: DIN EN (Basic series 1) DIN PN16 ANSI Face-to-Face Dimensions: ANSI B ANSI B lbs ASF - dimensions - ANSI DN/ANSI 1" 1½" 2" 3" 4" 6" 8" L H S R weight kg 4, ,5 kg 8,7 228, ,2 kg 12,4 317, ,3 kg 28, ,3 kg 37, ,7 kg 92, ,5 kg 200,0

41 41 Technical Data BTV BTV Face-to-Face Dimensions: DIN EN 558-2, col. 20 BTV - material specification 1 1A 1B 1C A 5 5A 5B body body bolts body nuts bushing disc retainer plate retainer bolts retainer bolts gland top O-ring shaft O-ring Cbore ductile cast iron - EN-JS1049/ASTM A395 ASTM A193 grade B7 ASTM A194 grade 2H carbon steel ductile cast iron - EN-JS1049/ASTM A395, PFA zinc plated steel zinc plated steel zinc plated steel stainless steel viton viton spring bearing gland seal seal liner seal seat gland bottom plate mounting shim grouning spring stainless steel composite stainless steel viton PTFE viton stainless steel carbon steel stainless steel - 303*304 (*if required) stainless steel BTV - dimensions - ANSI and DIN DN 2" 3" 4" 100 6" 150 8" " " " " " " " 600 BTW BTL A D E E1 Y B1 B1 42,8 125,4 9,9 45,8 151,8 152,4 168, , ,7 160, ,3 162,7 25,2 88,5 173,4 222, ,3 215,9 47, ,6 276, ,3 239,7 68,2 187,5 251,9 364, ,2 302,4 92, ,5 441, ,5 328,6 112,7 293,7 337,7 487, , , ,4 552,4 101,6 385,7 142,8 373,7 404, ,3 465,9 162,7 424,6 483,7 679,4 679, ,3 181,7 437, ,4 197,6 527,2 555,6 933,7 933,7

42 42 Technical Data BTV/LP BTV/LP (long pattern) - material specification BTV/LP Face-to-Face Dimensions: DIN EN 558-2, col. 16-long pattern 1 1A 1B 1C A 5 5A 5B body body bolts body nuts bushing disc retainer plate retainer bolts retainer bolts gland top O-ring shaft O-ring Cbore ductile cast iron - EN-JS1049/ASTM A395 ASTM A193 grade B7 ASTM A194 grade 2H carbon steel ductile cast iron - EN-JS1049/ASTM A395, PFA zinc plated steel zinc plated steel zinc plated steel stainless steel viton viton spring bearing gland seal seal liner seal seat gland bottom plate mounting shim grouning spring stainless steel composite stainless steel viton PTFE viton stainless steel carbon steel stainless steel - 303*304 (*if required) stainless steel BTV/LP (long pattern) - dimensions - ANSI and DIN DN 2" 3" 4" 100 6" 150 8" " " " " " " " 600 BTW/LP BTL/LP A D E E1 Y B1 B , ,8 152,4 168, , , , ,4 222, , ,6 276, , ,9 364, , ,5 441, , ,7 487, ,4 552, , , , ,7 679,4 679, , , ,6 933,7 933,7

43 43 Technical Data T4E1 (DN½"-DN6"), T4E2 (DN15-DN150) T4E1 Face-to-Face Dimensions: ANSI B16.10 (short pattern) ANSI B 16.5 (150lbs) T4E2 Face-to-Face Dimensions: DIN EN (Basic series 1) DIN 2501 (PN16) T4E1 DN½" to DN6" - material specification * body plug diaphragm metal diaphragm thrust gland grounding spring top cap adjuster bolt top cap bolt stop stop fastener stop collar stop collar retainer wrench washer ductile cast iron - EN-JS1049/ASTM A395, PFA lined ductile cast iron - EN-JS1049/ASTM A395, PFA lined PFA stainless steel stainless steel stainless steel ductile cast iron - EN-JS1049/ASTM A395 ASTM A193 grade B7 ASTM A193 grade B7 stainless steel ASTM A351/A744 grade CF-8M (316 SS) carbon steel, protective plated stainless steel ductile cast iron - EN-JS1082/ASTM A536 * optional T4E2 DN15 to DN150 - material specification * body plug diaphragm metal diaphragm thrust gland grounding spring top cap adjuster bolt top cap bolt stop stop fastener stop collar stop collar retainer wrench washer ductile cast iron - EN-JS1049/ASTM A395, PFA lined ductile cast iron - EN-JS1049/ASTM A395, PFA lined PFA stainless steel stainless steel stainless steel ductile cast iron - EN-JS1049/ASTM A395 stainless steel ASTM A351/A744 grade CF-8M (316 SS) carbon steel, protective plated stainless steel ductile cast iron - EN-JS1082/ASTM A536 * optional T4E1 DN½" to DN6" - dimensions - ANSI T4E2 DN15 to DN150 - dimensions - DIN DN/ANSI ½" ¾" 1" 1½" 2" 3" 4" 6" L H , R weight 260 kg 3,7 260 kg 4,1 260 kg 4,9 260 kg 7,4 410 kg 11,3 410 kg 17,5 674 kg 31,1 - kg 43,2 DN/DIN L H R weight kg 4, kg 4, kg 5, kg 9, kg 13, kg 20, kg 34,7 150* kg 43,2 * Face-to-Face dimensions acc. ANSI B (short pattern)

44 44 Technical Data T4E3 (DN½"-DN6") T4E3 Face-to-Face Dimensions: ANSI B ANSI B 16.5 (300lbs) T4E3 DN½" to DN6" - material specification * body plug diaphragm metal diaphragm thrust gland grounding spring top cap adjuster bolt carbon steel ASTM A216 grade WCB, PFA lined ductile cast iron - EN-JS1049/ASTM A395, PFA lined PFA stainless steel stainless steel stainless steel duplex stainless steel ASTM A351 Gr CD4MCu ASTM A193 grade B top cap bolt stop stop fastener stop collar stop collar retainer wrench washer ASTM A193 grade B7 stainless steel ASTM A351/A744 grade CF-8M (316 SS) carbon steel, protective plated stainless steel ductile cast iron - EN-JS1082/ASTM A536 * optional T4E3 DN½" to DN6" - dimensions - ANSI DN/ANSI L H ½" 139,5 139 ¾" 152, " ½" 190, " " 282, " " 403,5 - R weight 260 kg 4,6 260 kg 45,6 260 kg 6,5 260 kg 10,1 410 kg 14,0 410 kg 23,7 674 kg 42,4 - kg 69,2

45 45 Technical Data T4E1 (DN8"-12"), T4E2 (DN ), T4E3 (DN8", 10") T4E1 Face-to-Face Dimensions: ANSI B16.10 (short pattern) ANSI B 16.5 (150lbs) T4E2 Face-to-Face Dimensions: ANSI B16.10 (short pattern) DIN 2501 (PN10) T4E3 Face-to-Face Dimensions: ANSI B ANSI B 16.5 (300lbs) T4E1 DN8" to DN12", T4E2 DN200 to DN300 - material specification body* plug top cap diaphragm thrust gland adjuster grounding spring adjuster bolt locking screw * other material of request ductile cast iron - EN-JS1049/ASTM A395*, PFA lined ductile cast iron - EN-JS1049/ASTM A395, PFA lined ductile cast iron - EN-JS1049/ASTM A395 PFA duplex stainless steel ASTM A351 Gr CD4MCu duplex stainless steel ASTM A351 Gr CD4MCu stainless steel stainless steel T4E3 DN8", - DN10" material - material specification specification body plug top cap diaphragm thrust gland adjuster grounding spring adjuster bolt locking screw carbon steel ASTM A216 grade WCB / PFA lined ductile cast iron - EN-JS1049/ASTM A395, PFA lined ductile cast iron - EN-JS1049/ASTM A395 PFA duplex stainless steel ASTM A351 Gr CD4MCu duplex stainless steel ASTM A351 Gr CD4MCu stainless steel stainless steel T4E1 DN8" to DN12" (150 lbs), T4E2 DN200 to DN300 (PN10) - dimensions T4E3 DN8", DN10" (300 lbs) - dimensions DN L H Ød weight DN L H Ød weight 8" " " , ,4 kg 157,0 330,2 431,8 76,2 kg 190,0 355, ,2 kg 220,0 8" 10" ,4 kg 185, ,2 kg 216,0

46 46 Technical Data T4E1 (DN4"-12"), T4E2 (DN ), T4E3 (4"-10") with Gear Operated T4E1 (DN4"-12"), T4E2 (DN ), T4E3 (DN4"-10") with Gear Operated - material specification bracket serrated lock washer adapter gear serrated lock washer hand wheel steel (yellow chromated) stainless steel T4E1 (DN4"-12"), T4E2 (DN ), T4E3 (DN4"-10") with Gear Operated - dimensions DN 4" 100 6" 150 8" " " 300 A B ØC D E 240,6 281, ,5 283,6 331, ,75 439,9 513, ,5 534,8 608, ,5 556,2 629, ,5

47 47 Application Examples for Lined Atomac and Durco Valve Products Although it is known that Flowserve Atomac and Durco are leaders in the design and manufacture of corrosion resistant fluoropolymer lined valves and that these valves are used in the toughest fluids of the CPI, we like to indicate a few application examples for your convenience. Pulp & Paper Industries Atomac lined products for: Spent acid, tall oil, sodium chlorate, sulphuric acid, HCL, chlorine dioxide and sodium hypochlorite Atomac ceramic lined for: All type of strong abrasive slurries & high temperatures Durco BTV s / SMO* disc: Bleach Filtrate * SMO registered trademark of Avesta AB Titanium Dioxide Production (both sulphate and chloride) Atomac lined products for: Chlorine, liquid and vapour, sulphuric acid, barium Chloride, calcium chlorides, HCL Atomac ceramic lined for: Titanium Tetrachloride, Titanium dioxide slurries Durco BUW 400/490: Caustic, 20% Titanium dioxide slurries. Durco T4E lined plugvalve: Sulfuric acid, HCL, chlorine, liquid & vapour Steel Industry Durco lined plugvalve T4E: Steam service / Hydrogen sulfide scrubber Durco BTW 480: CO2,HCN.CS2 / Amonia scrubber Durco BTW 480 / PFA: Sulfuric Pickle Line Atomac PFA lined valves: HCL Pickle Line Pharmaceutical Industry Durco PFA* lined plugvalves T4E series: Suspensions containing solids Durco PTFE lined butterfly valve with PFA or alloy disc: Powder applications Atomac lined products**: Solvents, acids, alkaline and mixtures of these * All liner materials are FDA approved ** A very recommendable valve is for example the stainless steel fully lined PFA Atostar ball valve

48 48 Flowserve has the answer to your corrosion resistant, quarter-turn valve requirements. Flowserve Atomac Lined Ball Valves DIN ANSI JIS AKH2, AKH2A, AKH2.2 AKH3, AKH5, AKH6, AKH7, AKH8 AMP3 AtoStar Lined Accessories ARV2, ARL, ARV/SG ASG, ASG3, ASG4, ASF ARK2 Sampling Systems AtoPro Flowserve Durco Lined Valves BTV Butterfly T4E Plug Valve Automation Actuators Controls Accessories For more information, contact: Flowserve Ahaus GmbH Von Braun Strasse 19a D Ahaus Germany Phone: Fax: Bulletin FCD ATETB Mai 2007