AUTO-DARKENING WELDING HELMETS

Transcription

1 Variable Shade 9-13 AUTO-DARKENING WELDING HELMETS English SAFETY AND OPERATING INSTRUCTIONS Revision: A Issue Date: August 2, 2013 Manual No:

2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new Firepower product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call , or visit us on the web at Firepoweronline.com. This Manual has been designed to instruct you on the correct installation and use of your Firepower product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore, please take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when working with this product. YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators Worldwide. Firepower is a Global Brand of Welding Products for Victor Technologies Inc. We manufacture and supply to major welding industry sectors worldwide, including: Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist. We distinguish ourselves from our competition through market-leading, dependable products that have stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer service and technical support, together with excellence in sales and marketing expertise. Above all, we are committed to develop technologically advanced products to achieve a safer working environment within the welding industry.

3 ! S Read and understand this entire Manual and your employer s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer s judgment, the Manufacturer assumes no liability for its use. Auto-Darkening Welding Helmets Safety and Operating Instructions Instruction Guide Number Published by: Victor Technologies, Inc Airport Rd. Denton, TX (940) Firepoweronline.com U.S. Customer Care: (800) International Customer Care: (905) Copyright 2013 Victor Technologies, Inc. All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause. Publication Date: August 2, 2013 Revision Date: Record the following information for Warranty purposes: Where Purchased: Purchase Date: Equipment Serial #:

4 Table of Contents Section 1: Safety instructions and warnings Arc Welding Hazards Principal Safety Standards Symbol Chart Section 2: Introduction How to use this Manual Equipment Identification Receipt of Equipment Description: Auto-Darkening Welding Helmet User Responsibility Personal Protection Specifications Contents Section 3: Operation Harness Adjustment Changing the Front Cover Lens Firepower Auto-Darkening Filter Lens Controls Section 4: Service Routine Maintenance & Inspection Cleaning the Auto-Darkening Welding Helmet Basic Troubleshooting limited Warranty Global customer service contact information

5 Section 1: safety instructions and warnings! PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. Welding products and welding processes can cause serious injury or death, or damage to other equipment or property, if the operator does not strictly observe all safety rules and take precautionary actions. Safe practices have developed from past experience in the use of welding and cutting. These practices must be learned through study and training before using this equipment. Some of these practices apply to equipment connected to power lines; other practices apply to engine driven equipment. Anyone not having extensive training in welding and cutting practices should not attempt to weld. Safe practices are outlined in the American National Standard Z49.1 entitled: SAFETY IN WELDING AND CUTTING. This publication and other guides to what you should learn before operating this equipment are listed at the end of these safety precautions. HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE arc welding hazards ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semi-automatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard. 1. Do not touch live electrical parts. 2. Wear dry, hole-free insulating gloves and body protection. 3. Insulate yourself from work and ground using dry insulating mats or covers. 4. Disconnect input power or stop engine before installing or servicing this equipment. Lock input power disconnect switch open, or remove line fuses so power cannot be turned on accidentally Safety Instructions

6 5. Properly install and ground this equipment according to its Owner s Manual and national, state, and local codes. 6. Turn off all equipment when not in use. Disconnect power to equipment if it will be left unattended or out of service. 7. Use fully insulated electrode holders. Never dip holder in water to cool it or lay it down on the ground or the work surface. Do not touch holders connected to two welding machines at the same time or touch other people with the holder or electrode. 8. Do not use worn, damaged, undersized, or poorly spliced cables. 9. Do not wrap cables around your body. 10. Ground the workpiece to a good electrical (earth) ground. 11. Do not touch electrode while in contact with the work (ground) circuit. 12. Use only well-maintained equipment. Repair or replace damaged parts at once. 13. In confined spaces or damp locations, do not use a welder with AC output unless it is equipped with a voltage reducer. Use equipment with DC output. 14. Wear a safety harness to prevent falling if working above floor level. 15. Keep all panels and covers securely in place. ARC RAYS can burn eyes and skin; NOISE can damage hearing. Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin. Noise from some processes can damage hearing. 1. Wear a welding helmet fitted with a proper shade of filter (see ANSI Z49.1 listed in Safety Standards) to protect your face and eyes when welding or watching. 2. Wear approved safety glasses. Side shields recommended. 3. Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc. 4. Wear protective clothing made from durable, flame-resistant material (wool and leather) and foot protection. 5. Use approved ear plugs or ear muffs if noise level is high. Safety Instructions

7 FUMES AND GASES can be hazardous to your health. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. 1. Keep your head out of the fumes. Do not breathe the fumes. 2. If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases. 3. If ventilation is poor, use an approved air-supplied respirator. 4. Read the Material Safety Data Sheets (MSDSs) and the manufacturer s instruction for metals, consumables, coatings, and cleaners. 5. Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Shielding gases used for welding can displace air causing injury or death. Be sure the breathing air is safe. 6. Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases. 7. Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded. WELDING can cause fire or explosion. Sparks and spatter fly off from the welding arc. The flying sparks and hot metal, weld spatter, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode or welding wire to metal objects can cause sparks, overheating, or fire. 1. Protect yourself and others from flying sparks and hot metal. 2. Do not weld where flying sparks can strike flammable material. 3. Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers. 4. Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. 5. Watch for fire, and keep a fire extinguisher nearby Safety Instructions

8 6. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 7. Do not weld on closed containers such as tanks or drums. 8. Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards. 9. Do not use welder to thaw frozen pipes. 10. Remove stick electrode from holder or cut off welding wire at contact tip when not in use. FLYING SPARKS AND HOT METAL can cause injury. Chipping and grinding cause flying metal. As welds cool, they can throw off slag. 1. Wear approved face shield or safety goggles. Side shields recommended. 2. Wear proper body protection to protect skin. Eye protection fi lter shade selector for welding or cutting (goggles or helmet), from AWS A Welding or Cutting Operation Electrode Size Metal Thickness Filter Shade Welding or Cutting Operation Electrode Size Metal Thickness Filter Shade Torch soldering 2 Gas metal-arc welding (MIG) Torch brazing 3 or 4 Non-ferrous base metal All 11 Oxygen Cutting Non-ferrous base metal All 12 Light Under 1 in., 25 mm 3 or 4 Gas tungsten arc welding All 12 Medium 1 to 6 in., mm 4 or 5 (TIG) All 12 Heavy Over 6 in., 150 mm 5 or 6 Atomic hydrogen welding All 12 Gas welding Carbon arc welding All 12 Light Under 1/8 in., 3 mm 4 or 5 Plasma arc welding Medium 1/8 to 1/2 in., 3-12 mm 5 or 6 Carbon arc air gouging Heavy Over 1/2 in., 12 mm 6 or 8 Light 12 Shielded metal-arc welding (stick) electrodes Under 5/32 in., 4 mm 10 Heavy 14 5/32 to 1/4 in., 4 to 6.4 mm 12 Plasma arc cutting Over 1/4 in., 6.4 mm 14 Light Under 300 Amp 9 Medium 300 to 400 Amp 12 Heavy Over 400 Amp 14 Safety Instructions

9 CYLINDERS can explode if damaged. Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully. 1. Protect compressed gas cylinders from excessive heat, mechanical shocks, and arcs. 2. Install and secure cylinders in an upright position by chaining them to a stationary support or equipment cylinder rack to prevent falling or tipping. 3. Keep cylinders away from any welding or other electrical circuits. 4. Never allow a welding electrode to touch any cylinder. 5. Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition. 6. Turn face away from valve outlet when opening cylinder valve. 7. Keep protective cap in place over valve except when cylinder is in use or connected for use. 8. Read and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety Standards. Engines can be dangerous.! Warning ENGINE EXHAUST GASES can kill. Engines produce harmful exhaust gases. 1. Use equipment outside in open, well-ventilated areas. 2. If used in a closed area, vent engine exhaust outside and away from any building air intakes. ENGINE FUEL can cause fire or explosion Engine fuel is highly flammable. 1. Stop engine before checking or adding fuel. 1-5 Safety Instructions

10 2. Do not add fuel while smoking or if unit is near any sparks or open flames. 3. Allow engine to cool before fueling. If possible, check and add fuel to cold engine before beginning job. 4. Do not overfill tank allow room for fuel to expand. 5. Do not spill fuel. If fuel is spilled, clean up before starting engine. MOVING PARTS can cause injury. Moving parts, such as fans, rotors, and belts can cut fingers and hands and catch loose clothing. 1. Keep all doors, panels, covers, and guards closed and securely in place. 2. Stop engine before installing or connecting unit. 3. Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary. 4. To prevent accidental starting during servicing, disconnect negative (-) battery cable from battery. 5. Keep hands, hair, loose clothing, and tools away from moving parts. 6. Reinstall panels or guards and close doors when servicing is finished and before starting engine. SPARKS can cause BATTERY GASES TO EXPLODE; BATTERY ACID can burn eyes and skin. Batteries contain acid and generate explosive gases. 1. Always wear a face shield when working on a battery. 2. Stop engine before disconnecting or connecting battery cables. 3. Do not allow tools to cause sparks when working on a battery. 4. Do not use welder to charge batteries or jump start vehicles. 5. Observe correct polarity (+ and ) on batteries. Safety Instructions

11 STEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin. The coolant in the radiator can be very hot and under pressure. 1. Do not remove radiator cap when engine is hot. Allow engine to cool. 2. Wear gloves and put a rag over cap area when removing cap. 3. Allow pressure to escape before completely removing cap.! : This product contains chemicals, including lead, known to the State of California to cause birth defects and other reproductive harm. Wash hands after handling. NOTE Considerations About Welding And The Effects of Low Frequency Electric and Magnetic Fields The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of Technology Assessment, Biological Effects of Power Frequency Electric & Magnetic Fields - Background Paper, OTA-BP-E-63 (Washington, DC: U.S. Government Printing Office, May 1989):...there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields and interact with, and produce changes in, biological systems. While most of this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a single coherent framework. Even more frustrating, it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science-based advice on strategies to minimize or avoid potential risks. To reduce magnetic fields in the workplace, use the following procedures. 1. Keep cables close together by twisting or taping them. 2. Arrange cables to one side and away from the operator. 3. Do not coil or drape cable around the body. 4. Keep welding power source and cables as far away from body as practical. ABOUT PACEMAKERS: The above procedures are among those also normally recommended for pacemaker wearers. Consult your doctor for complete information Safety Instructions

12 1.02 Principal safety standards Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd., Miami, FL Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W. LeJeune Rd., Miami, FL National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3. Safety Instructions

13 1.03 Symbol chart Note that only some of these symbols will appear on your model. AUTO-DARKENING WELDING HELMETS On Single Phase Wire Feed Function Off Three Phase Wire Feed Towards Workpiece With Output Voltage Off. Dangerous Voltage Three Phase Static Frequency Converter- Transformer-Rectifier Welding Gun Increase/Decrease Remote Purging Of Gas Circuit Breaker AC Auxiliary Power X % Duty Cycle Percentage Continuous Weld Mode Spot Weld Mode Fuse Panel/Local t Spot Time Amperage Shielded Metal Arc Welding (SMAW) t1 Preflow Time Voltage Gas Metal Arc Welding (GMAW) t2 Postflow Time Hertz (cycles/sec) Frequency Gas Tungsten Arc Welding (GTAW) Air Carbon Arc Cutting (CAC-A) 2 Step Trigger Operation Press to initiate wirefeed and welding, release to stop. Negative Positive Constant Current Constant Voltage Or Constant Potential 4 Step Trigger Operation Press and hold for preflow, release to start arc. Press to stop arc, and hold for preflow. Direct Current (DC) High Temperature t Burnback Time Protective Earth (Ground) Fault Indication IPM Inches Per Minute Line Arc Force MPM Meters Per Minute Line Connection Touch Start (GTAW) Auxiliary Power Variable Inductance 115V 15A Receptacle Rating- Auxiliary Power V Voltage Input Art # A Safety Instructions

14 2.01 How to use this manual SECTION 2: Introduction This Safety and Operating Instruction Manual applies to just specification or part numbers listed on page i. To ensure safe operation, read the entire manual, including the chapters on safety instructions and warnings. Throughout this manual, the words, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings. These special annotations are easily recognized as follows:! A gives information regarding possible personal injury. CAUTION A CAUTION refers to possible equipment damage. NOTE A NOTE offers helpful information concerning certain operating procedures. Additional copies of this manual may be purchased by contacting Firepower at the address and phone number in your area listed in the inside back cover of this manual. Include the Owner s Manual number and equipment identification numbers. Electronic copies of this manual can also be downloaded at no charge in Acrobat PDF format by going to the Firepower web site listed below and clicking on the Literature Library link: Equipment Identification The product identification number is printed on the outer shipping carton. Record this number on page i for future reference Receipt Of Equipment When you receive the equipment, check it against the invoice to make sure it is complete and inspect the equipment for possible damage due to shipping. If there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or shipping errors to the location in your area listed in the inside back cover of this manual. Include all equipment identification numbers as described above along with a full description of the parts in error. Introduction

15 2.04 Description: Auto-Darkening Welding Helmet The Firepower Auto-Darkening Welding Helmet is an ultra modern product manufactured specifically for welding comfort, versatility, performance and fume deflection. To ensure your complete satisfaction with your new Auto-Darkening Welding Helmet and to realise a safer work environment, we ask that you read the following Operating Manual thoroughly before use User Responsibility This product will perform as per the information contained herein when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Defective equipment should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repairs or replacements become necessary, it is recommended that such repairs be carried out by appropriately qualified persons approved by Firepower. Advice in this regard can be obtained by contacting an accredited Firepower Distributor. This product or any of its parts should not be altered from standard specification without prior written approval of Firepower. The user of this product shall have the sole responsibility for any malfunction which results from improper use or unauthorised modification from standard specification, faulty maintenance, damage or improper repair by anyone other than appropriately qualified persons approved by Firepower Personal protection! Prior to welding check operation of the filter lens, if the lens does not darken DO NOT COMMENCE WELDING. If during welding the filter does not darken IMMEDIATELY STOP WELDING. The radiation from an electric arc during the welding process can seriously harm eyes and skin. It is essential that the following precautions be taken: When electric arc welding, it is a requirement to use a welding helmet or welding handshield that complies to a relevant standard. Protective filter lenses are provided to reduce the intensity of radiation entering the eye thus filtering out harmful infra-red, ultra-violet radiation and a percentage of the visible light. Such filter lenses are incorporated into this Welding Helmet. To prevent damage to the filter lenses from molten or hard particles an additional hard clear glass or special plastic external cover lens is provided. This cover lens should always be kept in place and replaced before the damage impairs your vision while welding. It is important to ensure that the helmet is adjusted to the correct shade level prior to the commencement of welding. The table below can be used as a guide to select the filter lens shade level for differing applications Introduction

16 Welding Process Arc Current in Amps Recommended Shade Manual Metal Arc Welding (Stick) # # # # #13 Gas Metal Arc Welding (Mig) with Heavy Metals Less than 125 # # # # #13 Gas Metal Arc Welding (Mig) with Light Alloys Less than 175 # # # #13 Gas Tungsten Arc Welding (Tig) # # # # #13 Air Arc Gouging Less than 175 # # # #13 Plasma Arc Cutting Less than 125 # # # # #13 Plasma Arc Welding # # #11 Note: The term Heavy Metals applies to steels, alloy steels, copper and its alloys, etc. Refer to standard EN 379: for comprehensive information regarding Table 1.! For machine disc cutting, scaling, grinding and machining of metals and the like, additional eyeshields or faceshields with appropriate impact rating should be used. Refer to AS/NZS1336 for full details of the appropriate protection for industrial applications.! The indicated filter lens shade numbers are minimum. If any discomfort is felt, higher shade numbers should be selected. Recognized standards for recommended practices for occupational eye protection include AS/NZS 1336 and EN 175. Introduction

17 Gloves should be flameproof gauntlet type to protect hands and wrists from heat burns and harmful radiations. They should be kept dry and in good repair. Protective clothing must protect the operator from burns, spatter and harmful radiation. Wool clothing is preferable to cotton because of its greater flame resistance. Clothing should be free from oil or grease. Wear leggings and spats to protect the lower portion of the legs and to prevent slag and molten metal from falling into boots or shoes Specifications Description (Refer Note) Auto-Darkening Filter Lens Auto-Darkening Lens WH41001ADF Note: Auto-Darkening Lens is fitted to the Firepower Auto-Darkening Welding Helmet Product Part Numbers: , , , , , , , Filter Lens Dimensions 110mm x 90mm x 9mm Viewing Area Dimensions 98mm x 43mm Reaction Time 1/30,000 second Sensors 4 Optical Sensors Power Supply Solar Cells Inactivated Shade and Grinding Level 4 Variable Shade Level 9-13 Operating Temperature -5 0 C to C Storing Temperature C to C Sensitivity Range (Light to Dark) Low - High Delay (Dark to Light) 0.25 sec to 0.80 sec On/Off Control Automatic Weight 450g NOTE Due to variations that can occur in manufactured products, claimed performance, voltages, ratings, all capacities, measurements, dimensions and weights quoted are approximate only. Achievable capacities and ratings in use and operation will depend upon correct installation, use, applications, maintenance and service Contents of FIREPOWER welding helmet Description Firepower Auto-Darkening Welding Helmet Front Cover Lens, WH41001FL Rear Cover Lens, WH410011L Operating Manual Quantity Introduction

18 3.01 harness adjustment SECTION 3: Installation Prior to use, the Welding Helmet must be adjusted for maximum comfort and protection. The Helmet should be adjusted such that it is effectively positioned over the eyes and face to ensure adequate protection and comfort while welding. Please refer to the Harness adjustment instructions below. 1. Top Head Band To adjust the top of Head Band move the Head Band in the direction of either arrow to align the center of the harness with center of the Filter Lens viewing window. 2. Back of Head Band To adjust the back of Head Band push down the Knob and turn to the left or right to adjust to size. 3. Distance of Harness from Filter Lens There are 3 positions possible that the Harness can be set to achieve the desired distance between the welders eyes and the Filter Lens. 4. Incline Angle Adjustment There are 3 positions available for adjusting the angle from the welders eyes to the Filter lens. 5. Helmet Tilt Position The Helmet is designed to be tilted and fixed into position whilst not welding. Loosen the adjustment knobs located on either side of the helmet, once in desired position tighten adjustment knobs to fix into place. 6. Hard hat attachment Remove the head gear and install the hard hat attachment. Installation

19 3.02 Changing of front cover lens! AUTO-DARKENING WELDING HELMETS Do Not Use the Welding Helmet without the Front Cover Lens installed correctly in place. If the Front Cover Lens is broken, plainly worn, distorted or contaminated it should be replaced immediately with a genuine Firepower replacement part. 1. Removing the Front Cover Lens Remove the Front Cover Lens by pulling up the central part of the lens and sliding one side at a time from under the tabs. 2. Installing the Front Cover Lens Align the Front Cover Lens and place under the tabs on one side that secure the Front Cover Lens in place. Pull up the Front Cover Lens in the center and repeat for the other side. Ensure that the Front Cover Lens is securely in place before use. Use only at temperatures: - 5 O C to + 55 o C (23 O F to 131 O F). Storing temperature: - 20 O C to + 70 O C (-4 O F to 158 O F). Protect filter from contacting with liquid and dirt. Clean filters' surfaces regularly; do not use strong cleaning solutions. Always keep sensors and solar cells clean using a clean lint-free tissue/cloth. Regularly replace the cracked/scratched/pitted front cover lens. Severe personal injury could occur If the user fails to follow the aforementioned warnings, and/or fails to follow the operating Instructions. COMMON PROBLEMS AND REMEDY * Irregular Darkening Dimming Headband has been set unevenly and there is an uneven distance from the eyes to the filter's lens (Reset headband to reduce the difference to filter). ** Auto-Darkening Filter Does Not Darken Or Flickers Front cover lens is soiled or damaged (change lens cover) Sensors are soiled (clean the sensors' surface) Welding current is too low (turns the switch to the "Long" position). *** Slow response Operating temperature is too low (do not use at temperatures below - 5 O C or 23 O F). **** Poor Vision Front/inside cover lens and/or filter lens are soiled (change lens) There is insufficient ambient light Installation

20 Shade number is incorrectly set (reset the shade number) ***** Welding Helmet Slips Headband is not adjusted properly (readjust headband)! Operator must stop using the auto - darkening filter welding helmet immediately if the above-mentioned problems cannot be corrected. Contact the dealer.! Materials which may come into contact with the wearers skin can cause allergic reactions in some circumstances. LENS & HELMET MAINTENANCE Figure 3-1 Changing of front cover lens Replacing the front cover lens if it is damaged (cracked, scratched, soiled or pitted) Step 1: Remove the front cover lens by pulling up the central part of the lens (figure). Place the new cover lens into the correct position. Step 2: Check and make sure that the frame is securely installed. Replacing the inside cover lens if it is damaged (cracked, scratched, soiled or pitted). Cleaning The Filter's Lens with a clean lint-free tissue or cotton cloth. Don't immerse the lens in water or any other liquid. Never use abrasives, solvents or oil based cleaners. Don't remove the auto-darkening filter from the helmet. Never try to open the filter. TECHNICAL SPECIFICATIONS Viewing Area: 98 x 43 mm ( 3.86" x 1.69"), two or four optical sensors Size of Cartridge: 110 x 90 x 9mm (4.33" x 3.54" x 0.35") UV/IR Protection: Up To Shade DIN16 at all time Light State: Shade DIN 4 Variable Shade: From DlN 9 to DlN 13 Power Supply: Solar cells, with built in replaceable battery. Power On/Off: Fully Automatic Sensitivity: Outside Can be adjusted. Function: "WELDING"/"GRINDING" can be selective. Installation

21 Switching Time: AUTO-DARKENING WELDING HELMETS a) Light to Dark: 1/30000 s ( sec). (-5 O C, sec). b) Dark to Light: s (short -middle- long). Operating Temperature: -5 O C to+55 O C (23 O F to 131 O F) Storing Temperature: -20 O C to +70 O C (-4 O F to 158 O F) 3.03 Firepower Auto-Darkening Filter Lens Controls Firepower Variable Shade 9-13 Auto-Darkening Filter Lens Controls Long Welding Middle Short Delay time Wa rning: Additiona l eye & face protection re c om m e nd e d whe n grinding Grinding Mode Operating Instructions Figure 3-2 Firepower Variable Shade 9-13 Auto-Darkening Filter Lens Controls 1. Mode Switch: 2. Delay Switch: 3. Sensitivity Control: 4. Variable Shade Control: The Mode Switch is used to change the Filter Lens between Welding and Grinding modes. Note that additional eye and face protection is recommended when Grinding. The Delay Switch is used to adjust the hold time of the Filter lens after welding is completed. Manually adjust Delay time to desired level as required for application. The Sensitivity Control is used to make the Filter Lens more responsive to different light levels. Manually adjust the sensitivity level as required for the application. The Variable Shade Control is used to adjust the Shade level between Manually adjust shade to desired level as required for the application Installation

22 SECTION 4: service 4.01 Routine Maintenance & Inspection This equipment must be checked periodically. Defective equipment should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repairs or replacements become necessary, it is recommended that such repairs be carried out by appropriately qualified persons approved by Firepower. Advice in this regard can be obtained by contacting an accredited Firepower Distributor. Notes: Inspect lenses frequently. Immediately replace any scratched, cracked, or pitted lenses as they may impair visibility and reduce protection. Inspect Helmet Shell and Harness Assembly frequently. Immediately replace any damaged or worn components Cleaning the Auto-Darkening Welding Helmet Warning When cleaning the Welding Helmet or Filter Lens do not use solvents or abrasive cleaning agents. In order to ensure the continued safe and reliable operation of your Auto-Darkening Welding Helmet it should be cleaned with a soft cloth after use. Note: Keep the Sensors and the Solar Cell clean at all times. Service

23 4.03 BASIC TROUBLESHOOTING AUTO-DARKENING WELDING HELMETS FAULT CAUSE REMEDY 1. The Filter Lens does not operate. 2. The Filter Lens flickers or does not darken. 3. Filter Lens stays dark after the weld is extinguished or the Filter Lens is dark when no arc is present. 4. The center of the Filter Lens viewing area appears darker than the sides of the Filter Lens viewing area. A. The Internal Battery is discharged. B. Filter Lens is faulty. A. Front Cover Lens is dirty or damaged. B. Sensors are obstructed. A. Sensors are obstructed. B. Sensitivity and or Delay Switch not set correctly. C. Ambient light level is too bright. A. This is a normal characteristic of the LCD Lens. A. The Internal Battery is not replaceable. Do not attempt to open the filter lens. B. Replace the Filter Lens. A. Clean Cover Lens with a soft cloth. Replace if necessary. B. Clean the Sensors with a soft cloth. A. Clean the Sensors with a soft cloth. B. Adjust the Sensitivity and or Delay Switch accordingly. C. Reduce the ambient light level in the area. A. Keep the viewing angle from the object being welded as close as possible to 90.! When cleaning the Welding Helmet or Filter Lens, Do Not use solvents or abrasive cleaning agents. In order to ensure the continued safe and reliable operation of your Firepower Auto-Darkening Welding Helmet, clean with a soft, clean lint-free cloth after use Service

24 Declaration Of Conformity Manufacturer and Merchandiser of Quality Consumables and Equipment: Firepower Address: Victor Technologies, Inc 2800 Airport Rd. Denton, TX Description of equipment: Firepower Auto-Darkening Welding Helmet and associated accessories. National Standard and Technical Specifications Certified by an Independent Agency to the following US and Canadian Standards: ANSI/ISEA Z applicable to Practice for Occupational and Educational Eye and Face Protection Section 10 Welding Helmets CAN/ CSA Z94.3 Eye and Face Protectors 7th Edition. Extensive product design verification is conducted at the manufacturing facility as part of the routine design and manufacturing process, to ensure the product is safe and performs as specified. Rigorous testing is incorporated into the manufacturing process to ensure the manufactured product meets or exceeds all design specifications. Firepower has been manufacturing and merchandising an extensive equipment range with superior performance, ultra safe operation and world class quality for more than 30 years and will continue to achieve excellence. Victor Technologies has been manufacturing products for more than 30 years, and will continue to achieve excellence in our area of manufacture

25 LIMITED WARRANTY LIMITED WARRANTY: VICTOR TECHNOLOGIES INC warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the VICTOR TECHNOLOGIES INC products as stated below, VICTOR TECHNOLOGIES INC shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with VICTOR TECHNOLOGIES INC s specifications, instructions, recommendations and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at VICTOR TECHNOLOGIES INC s sole option, of any components or parts of the product determined by VICTOR TECHNOLOGIES INC to be defective. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF LIABILITY: VICTOR TECHNOLOGIES INC shall not under any circumstances be liable for special or consequential damages, such as, but not limited to, damage or loss of purchased or replacement goods, or claims of customers of distributor (hereinafter the Purchaser ) for service interruption. The remedies of the Purchaser set forth herein are exclusive and the liability of VICTOR TECHNOLOGIES INC with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by VICTOR TECHNOLOGIES INC whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY VICTOR TECHNOLOGIES INC PRODUCT. THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS. This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the Purchaser. Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized VICTOR TECHNOLOGIES INC repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty. Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the Purchaser. All returned goods shall be at the Purchaser s risk and expense. This warranty supersedes all previous VICTOR TECHNOLOGIES INC warranties related to this product.

26 LIMITED WARRANTY No employee, agent, or representative of Firepower is authorized to change this warranty in any way or grant any other warranty, and Firepower shall not be bound by any such attempt. Correction of non-conformities, in the manner and time provided herein, constitutes fulfillment of Firepower s obligations to purchaser with respect to the product. This warranty is void, and seller bears no liability hereunder, if purchaser used replacement parts or accessories which, in Firepower s sole judgment, impaired the safety or performance of any Firepower product. Purchaser s rights under this warranty are void if the product is sold to purchaser by unauthorized persons. LIMITED WARRANTY PERIOD Product Firepower Welding Helmet , , , , , , , Warranty Period 2 Years

27 GLOBAL CUSTOMER SERVICE CONTACT INFORMATION Victor Technologies USA 2800 Airport Road Denton, TX USA Customer Service: Technical Service: Fax: Victor Technologies Canada 2070 Wyecroft Road Oakville, Ontario Canada, L6L5V6 Telephone: (905) Fax:

28 World Headquarters Victor Technologies, Inc Suite 300, Swingley Ridge Road St. Louis, MO Telephone: (636) FAX: (636) Firepoweronline.com