A process chain using a non-vacuum electron beam as a universal tool for material processing
|
|
- Valentine Sullivan
- 6 years ago
- Views:
Transcription
1 A process chain using a non-vacuum electron beam as a universal tool for material processing T. Hassel, N. Murray, A. Beniyash VIII. International Conference - Beam technologies and laser application St. Petersburg
2 Structure of the Institute of Materials Science Director: Chief engineer: Prof. Dr.-Ing. Hans Jürgen Maier Dr.-Ing. Florian Nürnberger Biomedical Engineering and Lightweight Construction Dipl.-Ing. Christian Klose Light metal technologies Alloy development Casting technology Forming technology Absorbable implants Brazing and Surface Technology Dr.-Ing. habil. Kai Möhwald Soldering, PVD, electroplating Thermal spraying Simulation, diagnostics, micro-systems Coating services Technology of Materials Dr.-Ing. Florian Nürnberger Steel metallurgy Heat treatment and simulation Microstructural analysis Mechanical testing Underwater Technology Center Hanover Dr.-Ing. Thomas Hassel Cutting and Welding technology Electron beam technology Water jet technology Corrosion and environmental testing Non-Destructive Testing Dr.-Ing. Wilfried Reimche Ultrasonic and electromagnetic testing procedures Vibration control and damage diagnostics Radiography and thermography Shared Facilities Dr.-Ing. Florian Nürnberger Machine workshop Training workshop Analytical techniques and failure analysis Metallography Slide 2 Garbsen 49. AWT-Sitzung
3 UWTH - Underwater Technology Centre Hanover Main research topics Non-vacuum electron beam technology Non-vacuum electron beam welding Non-vacuum electron beam cutting Welding technology Electric arc welding in air and under water Analysis of welding processes with ANALYSATOR HANNOVER Cutting technology Dry ice laser blasting for surface stripping Thermal cutting processes for dismantling of nuclear facilities Water jet technology Pure-water blasting technology Injected-abrasive water jet technology (WAIS) Suspended-abrasive water jet technology (WASS) Corrosion and environmental testing Electrochemistry in corrosion science Underwater stick electrode welding NVEB welding equipment Water jet cutting Plasma cutting Slide 3 Garbsen 49. AWT-Sitzung
4 What is the idea? Slide 4 Garbsen 49. AWT-Sitzung
5 What is the idea? One machine concept Slide 5 Garbsen 49. AWT-Sitzung
6 ~70 cm ~ 70 cm Non-vacuum EB welding X-Ray protection Max. beam power: Max. beam current: High voltage: 24.5 kw 140 ma 175 kv Slide 8 Garbsen 49. AWT-Sitzung
7 Non-vacuum EB welding Advantages of the NVEB process High power (24.5 kw) High power density ( ca W/cm²) High velocity (up to 20 m/min) Low tolerances Very energy efficient Energy conversion almost independent of Material Surface properties Applications: Welding Cutting Marking Thermal Treatment Slide 9 Garbsen 49. AWT-Sitzung
8 Process chain using NVEB technology Cutting Heat treatment (e.g. pre-heating) 1 chain of process steps 1 NVEB machine Welding Marking Heat treatment Surface hardening Remelting Slide 10 Garbsen 49. AWT-Sitzung
9 NVEB Welding - High welding speed - High plug efficiency (~ %) - High process tolerances - Short cycle times work-piece (atmosphere) welding Slide 11 Garbsen 49. AWT-Sitzung
10 Applications NVEBW Copper, 6mm, 4 m/min Electrical industry Wishbone, Mild steel, 8m/min Automotive industry Dash board support Aluminium, 8-12 m/min Automotive industry Mild steel, 30 mm Wind energy converters Slide 12 Garbsen 49. AWT-Sitzung
11 Good tolerance acceptance Specimen: D36 steel 15 mm Welded with NVEB 1 st pass:1.5 m/min, 140 ma 2 nd pass: 1 m/min, 65 ma, G3Si filler wire Weld edge preparation with plasma arc cutting Micro section with HV0,2 Mechanical testing Rm: 581 MPa Rp0,2: 386 MPa e: 11% Charpy: J (-20ºC) Slide 13 Garbsen 49. AWT-Sitzung
12 Welding of high-strength steel S1100QL Lap joint, 5 mm 3 m/min, 85 ma S1300QL NVEB welded 3 m/min, 135 ma 5mm Comparison of Plasma welds with NVEB welds S1300QL Plasma welded 0.8 m/min 5mm Material Thickness (mm) Welding speed (m/min) Rm (MPa) Rp 0,2 (MPa) Filler wire Position of failure S960QL Base metal NVEBW S1100QL HAZ NVEBW S1100QL 6 2, X90 HAZ NVEBW S1300QL HAZ NVEBW S1300QL 6 2, X90 HAZ NVEBW S1100QL 6 0, X90 HAZ Plasma+MIG S1300QL 6 0, X90 HAZ Plasma+MIG Slide 14 Garbsen 49. AWT-Sitzung
13 Process chain using NVEB technology Cutting Heat treatment (e.g. pre-heating) 1 chain of process steps 1 NVEB machine Welding Marking Heat treatment Surface hardening Remelting Slide 15 Garbsen 49. AWT-Sitzung
14 NVEB Cutting variants Favourable flow pattern for complete extraction of fumes and smoke from the cutting process Conventional thermal cutting process (co-axial gas jet) NVEB Cutting with local suction Beam generator Cutting gas Atmospheric air Fumes / smoke Molten material / slag Slide 16 Garbsen 49. AWT-Sitzung
15 NVEB cutting with local suction Working prototype with sliding seal for versatile NVEB Cutting tasks First experimental set-up Slide 17 Garbsen 49. AWT-Sitzung
16 NVEBC - Examples 3 mm aluminium 2.5 mm stainless steel 6 mm copper Material Thickness Power Cutting speed Stainless steel, mm 24.5 kw 19 m/min Mild steel, DC01 3 mm 24.5 kw 18.5 m/min Aluminium 3 mm 14 kw 20 m/min Copper 6 mm 24.5 kw 10.5 m/min Slide 18 Garbsen 49. AWT-Sitzung
17 Thick plates top Macrosection Mild steel GL-D36 15 mm 1.5 m/min 21 kw bottom Stainless steel, thickness: 30 mm 600 mm/min, 24.5 kw Slide 20 Garbsen 49. AWT-Sitzung
18 Low heat input stainless steel 2.5 mm, 17 m/min Thickness of HAZ: µm Slide 21 Garbsen 49. AWT-Sitzung
19 Low heat input Cu, thickness 6 mm 24.5 kw 9 m/min Slide 22 Garbsen 49. AWT-Sitzung
20 Movable cutting head Cutting head with sliding seal for efficient removal of molten metal Zinc-coated steel Cutting head Aluminium and copper Slide 23 Garbsen 49. AWT-Sitzung
21 Movable cutting head Copper, 6 mm, 5 m/min, 16 kw Some smoke during process start No fume discharge during cutting process Copper, 2 mm, 5 m/min, 7 kw Slide 24 Garbsen 49. AWT-Sitzung
22 NVEBC as preparation step for NVEBW NVEBC can be used as weld preparation for NVEBW First step towards process chain Welding specimen Stainless steel (1.4301), 3 mm cut with NVEBC, welded with NVEBW Slide 26 Garbsen 49. AWT-Sitzung
23 Process chain using NVEB technology Cutting Heat treatment (e.g. pre-heating) 1 chain of process steps 1 NVEB machine Welding Marking Heat treatment Surface hardening Remelting Slide 27 Garbsen 49. AWT-Sitzung
24 Heat treatment Large working distance -> controllable heating of surface Pre-heating Post-heating Surface hardening Surface remelting Slide 28 Garbsen 49. AWT-Sitzung
25 Marking with NVEB Quality control, counterfeit protection, decoration Low current -> marking by surface alteration Imprint e.g. Company logos Serial numbers Welding parameters Slide 29 Garbsen 49. AWT-Sitzung
26 Process chain using NVEB technology Cutting Heat treatment (e.g. pre-heating) 1 chain of process steps 1 NVEB machine Welding Marking Heat treatment Surface hardening Remelting Slide 30 Garbsen 49. AWT-Sitzung
27 Process chain High strength steel for crane building, S1100QL Slide 31 Garbsen 49. AWT-Sitzung
28 Conclusion NVEB-processes offer High power and high power density High plug-efficiency Energy conversion independent of material High speed cutting and welding High quality Low heat input One machine one whole process chain To be proofed in the next projects with industry! Slide 32 Garbsen 49. AWT-Sitzung
29 Thank you For your Attention EB-Technologies Group, Institute of Materials Science, LUH Prof. Dr.-Ing. Hans Jürgen Maier Dr.-Ing. Th. Hassel N. Murray A. Beniyash G. Klimov M. Mlinaric Ch. Rolffs Slide 33 Garbsen 49. AWT-Sitzung
Cutting and Welding of High-Strength Steels Using Non-Vacuum Electron Beam as a Universal Tool for Material Processing
World Journal of Engineering and Technology, 2016, 4, 598-607 http://www.scirp.org/journal/wjet ISSN Online: 2331-4249 ISSN Print: 2331-4222 Cutting and Welding of High-Strength Steels Using Non-Vacuum
More informationWELDING TECHNOLOGY AND WELDING INSPECTION
WELDING TECHNOLOGY AND WELDING INSPECTION PRESENTED BY: GOPAL KUMAR CHOUDHARY SVL ENGINEERING SERVICES CHENNAI CONTENTS: DEFINATION TYPES OF WELDING ELECTRODE GEOMETRY EQUIPMENT QUALITY PROCESS SAFETY
More informationUnit 154: Welding Technologies
Unit 154: Welding Technologies Unit code: F/615/3345 QCF level: 4 Credit value: 15 Aim This unit has been designed to develop the learner s awareness of the principles and applications of a broad range
More informationProcess Selection. Manufacturing processes. Classification of processes the Process Tree. Examples of processes. Processes
Process Selection Manufacturing processes Processes and their attributes The selection strategy Screening by attributes Ranking by economic criteria Case study + demos The text book classified manufacturing
More informationThe electron beam at atmosphere NVEBW A re-discovered welding process
The electron beam at atmosphere NVEBW A re-discovered welding process History of electron beam welding Re-discovery - new introduced 1948 to 1951 the physicist Dr. K. H. Steigerwald (ZEISS) pioneers its
More informationTHE INFLUENCE OF THERMAL LOAD ON PROPERTIES OF HETEROGENEOUS JOINTS BETWEEN STEEL AND ALUMINIUM ALLOY A. FRANC 1, J. TESAŘ 2
CO 2 /Km [g] THE INFLUENCE OF THERMAL LOAD ON PROPERTIES OF HETEROGENEOUS JOINTS BETWEEN STEEL AND ALUMINIUM ALLOY A. FRANC 1, J. TESAŘ 2 1 Faculty of Mechanical Engineering, University of West Bohemia,
More informationWelding Processes. Consumable Electrode. Non-Consumable Electrode. High Energy Beam. Fusion Welding Processes. SMAW Shielded Metal Arc Welding
Fusion Consumable Electrode SMAW Shielded Metal Arc Welding GMAW Gas Metal Arc Welding SAW Submerged Arc Welding Non-Consumable Electrode GTAW Gas Tungsten Arc Welding PAW Plasma Arc Welding High Energy
More informationC27200 CuZn37 Industrial Rolled
C272 Alloy Designation EN DIN CEN/TS 13388 (2.321) CW58L JIS C 272 BS CZ 17 UNS C272 Brass Rolled Products KME offers a wide range of brass rolled products in the form of strips, sheets and discs in order
More informationMagnesium Sheet Metal production today
Magnesium Metal production today Production of Magnesium Metal through rolling or strip casting Advantages High productivity Good quality / reproducibility Large sheet width Disadvantages High invest High
More informationThick section laser welding
Thick section laser welding Chris Allen 1 Scope How thick is thick? Possible applications Advantages and challenges of thick section laser welding Traditional thick section laser welding techniques CO
More informationReproduced from Information Handling Services(r) The Worldwide Standards Service Plus(c) 1998 by IHS Thu Nov 05 10:50:
! AWS WHB-1 Welding Technology (Welding Handbook, Volume 1)! AWS WHB-1 APP A Terms and Definitions (Welding Handbook, Volume 1)! AWS WHB-1 APP B Metric Practice Guide (Welding Handbook, Volume 1)! AWS
More informationLASER GUIDED AND STABILIZED GAS METAL ARC WELDING PROCESSES (LGS-GMA)
LASER GUIDED AND STABILIZED GAS METAL ARC WELDING PROCESSES (LGS-GMA) Jörg Hermsdorf Laser Zentrum Hannover, Germany OUTLINE Motivation Innovation Technology Project Concept Welding and Cladding Results
More informationpdfmachine trial version
EFFECT OF WELDING TECHNIQUES (GTAW & SMAW) ON THE MICROSTRUCTURE & MECHANICAL PROPERTIES OF MILD STEEL SA 516 Gr. 70 By Dr. Muhammad Taqi Zahid Butt, S. Ahmed, S. Rasool, U. Ali and S. U. Rehman* ABSTRACT
More informationPRODUCING OF BIMETAL JOINTS BY LASER WELDING WITH FULL PENETRATION
PRODUCING OF BIMETAL JOINTS BY LASER WELDING WITH FULL PENETRATION M. SCHMIDT 1 and S.V. KURYNTSEV 2 1 Fridrich-Aleksandr University, Erlangen, Germany 2 A.N. Tupolev Kazan National Research Technical
More informationStudying Increase of Speed Using Different Laser Welds
Australian Journal of Basic and Applied Sciences, 6(12): 247-251, 2012 ISSN 1991-8178 Studying Increase of Speed Using Different Laser Welds Dr Masoud Sabbaghi, Shahla Arabshahi and Shahrzad Arabshahi
More informationComparison of BS and BS EN for steel materials
Comparison of BS and BS EN for steel materials Appendix This table only highlights the comparison of BS and BS EN on steel materials, which are relevant to plan approval. Title of BS BS BS EN Title of
More informationCasting, Forming & Welding
Casting, Forming & Welding (ME31007) Jinu Paul Dept. of Mechanical Engineering CFW- Welding marks distribution CFW Total Marks = 100 Casting =33, Forming = 33, Welding =33 End semester exam 50 % Mid semester
More informationMetallurgy, Alloys, and Applications p. 1 Introduction and Overview p. 3 Major Groups of Copper and Copper Alloys p. 3 Properties of Importance p.
Preface p. vii Metallurgy, Alloys, and Applications p. 1 Introduction and Overview p. 3 Major Groups of Copper and Copper Alloys p. 3 Properties of Importance p. 3 Fabrication Characteristics p. 5 Alloy
More informationATI 13-8 ATI Technical Data Sheet. Precipitation Hardening Alloy INTRODUCTION FORMS AND CONDITIONS. (UNS S13800, ASTM Type XM-13)
ATI 13-8 Precipitation Hardening Alloy (UNS S13800, ASTM Type XM-13) INTRODUCTION ATI 13-8 alloy (UNS S13800) is a martensitic precipitation-hardening stainless steel that has excellent strength, high
More informationThermal Durability and Abradability of Plasma Sprayed Al-Si-Polyimide Seal Coatings p. 85
Trends in Automotive Applications of Thermal Spray Technology in Japan p. 1 Production Plasma in the Automotive Industry: A European Viewpoint p. 7 The Effect of Microstructure on the Wear Behavior of
More information71T1 - Gas Shielded Flux Cored Welding Wire Provides excellent performance in all position welding. Weld Metal - Chemistry
Flux Cored Wire 71T1 - Gas Shielded Flux Cored Welding Wire Provides excellent performance in all position welding Description: Provides a stable arc, low spatter, easy to remove slag, and neat weld metal.
More informationMold Design. 12. Mold Materials. Bong-Kee Lee School of Mechanical Engineering Chonnam National University
12. Mold Materials Bong-Kee Lee Chonnam National University Mold Materials easy toolmaking good performance during production good machining properties ease of hear treatment where hardening is required
More informationSANDVIK NANOFLEX STRIP STEEL
SANDVIK NANOFLEX STRIP STEEL DATASHEET Sandvik Nanoflex is a precipitation hardening, austenitic stainless steel specifically designed for applications requiring high strength and good ductility. Mechanical
More informationMaterial Characterization of Thin Coatings Using High Frequency Eddy Current Technology
19 th World Conference on Non-Destructive Testing 2016 Material Characterization of Thin Coatings Using High Frequency Eddy Current Technology Oliver BRUCHWALD, Martin NICOLAUS, Wojciech FRACKOWIAK, Wilfried
More informationExercises in Welding Process and Equipment --- Part 4: Cutting Process and Equipment ---
JICA_OHJI Exercises in Welding Process and Equipment --- Part 4: Cutting Process and Equipment --- Takayoshi OHJI Professor Emeritus, Osaka University Dr. of Engineering VIRTUAL WELD CO.,LTD t-ohji@alvec.co.jp
More informationWELDING Topic and Contents Hours Marks
Topic and Contents Hours Marks 3.1 Introduction 04 Marks Classification and selection of welding process. Working principle of Gas welding and types of flames. 3.2 Arc welding process 08 Marks Metal arc,
More informationSteel. Relia Quality Wear Resistant Plates PROPERTIES
is a range of high hardness, conventional low-alloyed martensitic steels, which obtain their hardness through intense water quenching during plate manufacturing. steel plates offer outstanding resistance
More informationC Si Mn Cr Mo Cu Ni P S
1 General presentation: is a re-sulphurised ferritic stainless steel containing 12% chromium and an addition of silicon. This grade, which was developed for magnetic applications, has high permeability
More informationAluminium and aluminium alloys. Castings. Chemical composition and mechanical
BSI titles relevant to the cast metals industry (as at 20/5/9) BSI Title International Equiv Aluminium and aluminium alloys. Castings. Chemical composition and mechanical where known 94/713477DC properties
More informationMaterials Services Materials Trading. Powder Metals. Additive Manufacturing
Materials Services Materials Trading Powder Metals Additive Manufacturing 2 Contents Contents Powder Production 3 thyssenkrupp and Additive Manufacturing 4 The AM Value Chain 5 Product Portfolio 5 Developing
More informationMETHODS OF COATING FABRICATION
METHODS OF COATING FABRICATION Zbigniew Grzesik http://home.agh.edu.pl/~grzesik Department of Physical Chemistry and Modelling DEFINITION The coating is the thin outer layer of the object, which physiochemical
More informationManufacturing Process-I Prof. Dr. D.K. Dwivedi Department of Mechanical and Industrial Engineering Indian Institute of Technology, Roorkee
Manufacturing Process-I Prof. Dr. D.K. Dwivedi Department of Mechanical and Industrial Engineering Indian Institute of Technology, Roorkee Module - 03 Lecture - 02 Welding Process Classification Welcome
More informationUpon completion of this module
Welding 1.4 Upon completion of this module 1. Cite the advantages of welding over other joining methods 2. Name & identify the various welding and cutting processes currently used in industry 3. Recognize
More informationKeywords - Shielded metal arc welding, tensile properties, back propagation, artificial neural network.
RESEARCH INVENTY: International Journal of Engineering and Science ISBN: 2319-6483, ISSN: 2278-4721, Vol. 2, Issue 1 (January 2013), PP 53-57 www.researchinventy.com Application of Artificial Neural Network
More informationFRAUNHOFER INSTITUTE FOR MACHINE TOOLS AND FORMING TECHNOLOGY IWU THERMAL JOINING
FRAUNHOFER INSTITUTE FOR MACHINE TOOLS AND FORMING TECHNOLOGY IWU THERMAL JOINING 1 JOINING TECHNOLOGIES DEVELOPMENT OF NEW APPLICATIONS The Fraunhofer IWU offers complete solutions for welding technology
More informationC27000 CuZn36 Industrial Rolled
C27 Alloy Designation EN DIN CEN/TS 13388 (2.335) CW57L JIS C 27 BS CZ 18 UNS Chemical Composition Weight percentage C27 Cu 63.5.. 65.5 % Zn Rest % Ni.3 % Sn.1 % Fe.5 % This alloy is in accordance with
More information4-in-1 Nano Machine & Technology
4-in-1 Nano Machine & Technology Machine combines 1) CVD, 2) PVD, 3) ion saturation and 4) ion-treatment processes in one (1) production cycle in one machine that produces functional coatings used to harden
More informationTenth International Conference On Flow Dynamic November , 2013 Institute of Fluid Science, Tohoku University, Sendai
Tenth International Conference On Flow Dynamic November 25. 27, 2013 Institute of Fluid Science, Tohoku University, Sendai NDT-Innovations In The Automotive Industrial Sector And To Light-Weight Materials
More informationStructure of Metals 1
1 Structure of Metals Metals Basic Structure (Review) Property High stiffness, better toughness, good electrical conductivity, good thermal conductivity Why metals have these nice properties - structures
More informationPlasma welding State of the Art
Plasma State of the Art Böhme Dieter 1), Cramer Heidi 2) SLV Munich, Germany Email: 1) boehme.dieter@web.de; 2) cramer@slvmuenchen.de Keywords Principle of the process, different plasmaprocesses, the plasma
More informationWelding Engineering Dr. D. K. Dwivedi Department of Mechanical & Industrial Engineering Indian Institute of Technology, Roorkee
Welding Engineering Dr. D. K. Dwivedi Department of Mechanical & Industrial Engineering Indian Institute of Technology, Roorkee Module - 1 Introduction Lecture - 2 Classification of Welding Processes -
More informationManufacturing Process II. Welding Processes-1
Manufacturing Process II Welding Processes-1 1. Introduction: The term joining is generally used for welding, brazing, soldering, and adhesive bonding, which form a permanent joint between the parts a
More informationDissimilar Metals DISSIMILAR METALS. Weld Tech News VOL 1. NO. 14
Dissimilar Metals Weld Tech News VOL 1. NO. 14 WELD TECH NEWS is a newsletter for welders working primarily in maintenance and repair. Each issue contains useful information on materials (cast irons, steels,
More informationIndustrial Rolled. High Performance STOL Alloys. Characteristics. Capacity. xx xx xx xx x x. Density 8.93 g/cm³
Alloy Designation High Performance STOL Alloys EN CW 117 C* DIN CEN/TS 13388 UNS * chemical composition of STOL 8 has a higher Sn content up to,2 % We have developed a wide range of high performance alloys
More informationHigh-strength thermomechanically rolled fine-grain steels. Technical terms of delivery. voestalpine Grobblech GmbH
High-strength thermomechanically rolled fine-grain steels Technical terms of delivery voestalpine Grobblech GmbH www.voestalpine.com/grobblech High-strength thermomechanically rolled fine-grain steels
More informationSome Studies on Shielded Metal Arc Welding Hardfacing on Mildsteel
Some Studies on Shielded Metal Arc Welding Hardfacing on Mildsteel Chowda Reddy C 1, Dr. K M Kenchi Reddy 2, Dr. C T Jayadeva 3, M S Satish 4, Chandrashekar K M 5 Assistant Professor, Department of Mechanical
More informationHigh Performance Alloys. Characteristics
Alloy Designation EN DIN CEN/TS 13388 UNS High Performance Alloys Chemical Composition Weight percentage We have developed a wide range of high performance alloys with excellent properties regarding conductivity,
More informationIntroduction to Welding Technology
Introduction to Welding Technology Welding is a fabrication process used to join materials, usually metals or thermoplastics, together. During welding, the pieces to be joined (the workpieces) are melted
More informationContent. perform. Brief profile. Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate
Steel perform Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate Issue: January 22, 2019, version 0 / WB 660 Brief profile Outstanding surface quality Bending
More informationRelia. Industeel. Relia : Quality Wear Resistant Plates PROPERTIES STANDARDS TECHNICAL CHARACTERISTICS
Industeel Relia Relia: Quality Wear Resistant Plates Relia is a range of high hardness, conventional low-alloyed martensitic steels, which obtain their hardness through intense water quenching during plate
More informationHigh Performance Alloys. Characteristics. Stamped parts connectors Relay springs Semiconductor components. Density 8.8 g/cm³
Alloy Designation High Performance Alloys EN CuNi3Si DIN CEN/TS 13388 UNS Chemical Composition percentage Cu Rest % Ni 3 % Si.65 % Mg.15 % This alloy is in accordance with RoHS 22/96/CE for electric &
More informationMulti-layers castings
A R C H I V E S of F O U N D R Y E N G I N E E R I N G Published quarterly as the organ of the Foundry Commission of the Polish Academy of Sciences ISSN (1897-3310) Volume 10 Issue 1/2010 181 186 31/1
More informationEML 2322L -- MAE Design and Manufacturing Laboratory. Welding
EML 2322L -- MAE Design and Manufacturing Laboratory Welding Intro to Welding A weld is made when separate pieces of material to be joined combine and form one piece when heated to a temperature high enough
More informationLecture 23. Chapter 30 Fusion Welding Processes. Introduction. Two pieces are joined together by the application of heat
Lecture 23 Chapter 30 Fusion Welding Processes Introduction Fusion welding Two pieces are joined together by the application of heat Melting and fusing the interface Filler metal Extra metal added (melted)
More informationHot Rolled. AK Steel produces Hot Rolled Steels to meet the strictest chemistry and dimensional requirements, in a wide variety of grades.
Hot Rolled STEELs P r o d u c t D ata B u l l e t i n AK Steel produces Hot Rolled Steels to meet the strictest chemistry and dimensional requirements, in a wide variety of grades. Consistency from coil
More informationIntroduction. Online course on Analysis and Modelling of Welding. G. Phanikumar Dept. of MME, IIT Madras
Introduction Online course on Analysis and Modelling of Welding G. Phanikumar Dept. of MME, IIT Madras Classification of Manufacturing Processes Manufacturing Processes Ingot Casting Shape Casting Power
More informationInternational Journal of Advance Engineering and Research Development
Scientific Journal of Impact Factor (SJIF): 5.71 International Journal of Advance Engineering and Research Development Volume 5, Issue 03, March -2018 e-issn (O): 2348-4470 p-issn (P): 2348-6406 Study
More informationMETALLURGICAL JOINING OF STEEL SHEETS TREATED BY NITROOXIDATION BY A HYBRID CMT LASER PROCESS
METALLURGICAL JOINING OF STEEL SHEETS TREATED BY NITROOXIDATION BY A HYBRID CMT LASER PROCESS Ivan MICHALEC, Jozef BÁRTA, Jaroslav JAN ÁR, Katarína BÁRTOVÁ, Milan MARÔNEK Slovak University of Technology,
More informationDesign for welding: Design recommendations
Design for welding: Design recommendations Arc welding can be used to weld almost any kind of assembly, including even complex structures. Arc weldments use a wide variety of ferrous and non ferrous metals.
More informationHigh-strength and ultra-highstrength. rolled fine-grained steels. Technical terms of delivery for heavy plates
High-strength and ultra-highstrength thermomechanically rolled fine-grained steels Technical terms of delivery for heavy plates voestalpine Grobblech GmbH www.voestalpine.com/grobblech High-strength and
More informationARCAP AP1D AP1D lb/in³ 8.8 g/cm³ 240 Ohm circ mil/ft 40 microohm cm 212 F 572 F 932 F 1112 F 1832 F 100 C 300 C 500 C 600 C 1000 C
Identification VMI No. UNS No. Relevant Specifications Forms Description ARCAP C76350 n/a Strip Wire Bar Sheet Free Cutting bar and wire. Chemical Composition (%) Copper (+Silver) 61 Nominal Nickel (+Cobalt)
More informationAbstract. 1.0 Introduction
Application of Artificial Neural Network To Analyze And Predict The Mechanical Properties of Shielded Metal Arc Welded Joints Under The Influence of External Magnetic Field a b c R.P. Singh a *, R.C. Gupta
More informationBeechcraft Corporation Special Processes Index Special Processes that Require Approval to Perform
Brazing Note: Part Number-specific approval is required for Suppliers who do not hold Nadcap Welding/Brazing certification. Silver brazing requires Part Number-specific approval in all cases. Contact:
More informationThe principle Of Tungsten Inert Gas (TIG) Welding Process
The principle Of Tungsten Inert Gas (TIG) Welding Process This chapter presents the principle of tungsten inert gas (TIG) welding process besides important components of TIG welding system and their role.
More informationORVAR SUPREME. Hot work tool steel
Hot work tool steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty
More informationIndustrial Rolled. High Performance STOL Alloys. Characteristics. Capacity. Density 8.8 g/cm³. Thermal expansion coefficient C 17.
Alloy Designation High Performance STOL Alloys EN DIN CEN/TS 13388 UNS Chemical Composition Weight percentage Cu 99. % Mg.4...9 % P.2...4 % This alloy is in accordance with RoHS 22/96/CE for electric &
More information(Received December 6, 2006)
研究論文 Mechanical Properties of Aluminum-Based Dissimilar Alloy Joints by Power Beams, Arc and Processes Michinori OKUBO*, Tomokuni KON** and Nobuyuki ABE*** (Received December 6, 6) Dissimilar smart joints
More informationLaser welding study for further development in essential power plant part repairs
Songklanakarin J. Sci. Technol. 37 (3), 361-367, May-Jun. 2015 http://www.sjst.psu.ac.th Original Article Laser welding study for further development in essential power plant part repairs Isarawit Chaopanich*,
More informationMaterial data sheet. EOS StainlessSteel 17-4 for EOSINT M 270. Description, application
EOS StainlessSteel 17-4 for EOSINT M 270 A number of different materials are available for use with EOSINT M systems, offering a broad range of e-manufacturing applications. EOS Stainless Steel 17-4 is
More informationHigh Performance Alloys. Characteristics
Alloy Designation EN DIN CEN/TS 13388 UNS High Performance Alloys Chemical Composition percentage We have developed a wide range of high performance alloys with excellent properties regarding conductivity,
More informationLaser Diodes System for Flexible Manufacturing Authors: John M. Haake, Crystal M. Cook and Mark S. Zediker
Laser Diodes System for Flexible Manufacturing Authors: John M. Haake, Crystal M. Cook and Mark S. Zediker Introduction Industrial laser systems based on high power laser diodes are now available with
More informationC51100 CuSn4 Industrial Rolled
Alloy Designation Bronze Rolled Products EN DIN CEN/TS 13388 CW45K JIS C 5111 BS PB 11 UNS Chemical Composition Weight percentage Cu C511 Rest Sn 3.5 4.5 % P.3.35 % This alloy is in accordance with RoHS
More informationTHERMAL SPRAY COATINGS
THERMAL SPRAY COATINGS THERMAL SPRAY is a group of processes in which metals, alloys, ceramics, plastics and composite materials in the form of powder, wire, or rod are fed to a torch or gun with which
More informationCasting Forming and Welding Lab (ME39007) Experiment No. 3: Resistance Welding
Casting Forming and Welding Lab (ME39007) Experiment No. 3: Resistance Welding Introduction Resistance spot welding (RSW) is a process in which faying surfaces are joined by the heat generated by resistance
More informationGMAW (MIG) / FCAW / MCAW
Welding Processes GMAW () / FCAW / MCAW Gas Metal Arc Welding (GMAW), Flux Cored Arc Welding (FCAW) and Metal Cored Arc Welding (MCAW) Gas Metal Arc Welding (GMAW) GMA commonly referred to as Metal Inert
More informationPlasma Activated EB-PVD of Titanium and its Compounds by Means of Large Area SAD
AIMCAL 2005 Myrtle Beach, SC, USA, October 19th, 2005 Plasma Activated EB-PVD of Titanium and its Compounds by Means of Large Area SAD E. Reinhold, C. Steuer VON ARDENNE Anlagentechnik GmbH, Dresden, Germany
More informationVARIOUS EFFECTS OF WELDING PARAMETERS ON TIG WELDING OF 2024-T3 CLAD ALUMINUM ALLOY PLATE
VARIOUS EFFECTS OF WELDING PARAMETERS ON TIG WELDING OF 2024-T3 CLAD ALUMINUM ALLOY PLATE M. RAJKIRAN M.Tech, Production Technology, Sree Vaanmayi Istitute of Engineering, E-mail:rajkiran.dme@gmail.com
More informationAnalysis of Bending Stresses On Coating Materials by Experimental and FE Method
Analysis of Bending Stresses On Coating Materials by Experimental and FE Method Umesh G 1, Biradar Mallikarjun 2, Dr. C.S.Ramesh 3 1 Student, IV th Semester M.Tech.(Machine Design), 2 Associate Professor,
More informationStudy of Filler Wires Effect on Weld Characteristics of Aluminium Alloy (6351) during Gas Tungsten Arc Welding (GTAW)
Study of Filler Wires Effect on Weld Characteristics of Aluminium Alloy (6351) during Gas Tungsten Arc Welding () 1 N. Ankitha, M. R. S. Rupa Sri, 3 13 Assistant Professor 13 CVRCE Abstract: Gas tungsten
More informationInstitute for Diagnostic Imaging Research
Institute for Diagnostic Imaging Research (Repair applications of the LPCS process) Roman Gr. Maev, Emil Strumban, Volf Leshchinskiy, and Dmitry Dzhurinskiy CSAT 2014, Worcester, MA Low Pressure Cold Spray
More information# Core Competency Description. Revision: February 19, 2010 Page 1
Supplier: Date Completed: Supplier Contact: Completed By: VCR Sections: I. Core Competencies II. Engineering Capabilities III. Measuring IV. Manufacturing Technologies/Capabilities V. Gaging and Testing
More informationDETERMINATION OF PROCESS PARAMETERS FOR ELECTRON BEAM SINTERING (EBS)
Presented at the COMSOL Conference 2008 Hannover Institut für Werkzeugmaschinen und Betriebswissenschaften Prof. Dr.-Ing. M. Zäh Prof. Dr.-Ing. G. Reinhart DETERMINATION OF PROCESS PARAMETERS FOR ELECTRON
More informationThis place covers: all treatments of molten iron or steel, including the apparatuses specifically related thereto, e.g. converter, electric furnace.
CPC - C21C - 2017.05 C21C PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT- IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS (refining metals in general C22B 9/00) all treatments
More informationMechanical and technological properties of ultra high strength Optim steels
Mechanical and technological properties of ultra high strength Optim steels M. Hemmilä, R. Laitinen, T. Liimatainen, D. Porter Rautaruukki Oyj, Ruukki Production, Finland Ruukki is a metal expert you can
More informationSandvik SAF 2205 (Billets)
Datasheet updated 2013 11 28 14:13:21 (supersedes all previous editions) Sandvik SAF 2205 (Billets) Sandvik SAF 2205 is a duplex (austenitic ferritic) stainless steel characterized by: High resistance
More informationANALYSIS OF MODERN METHODS IN WELDING TECHNOLOGY OF TECHNICAL MATERIALS
ANALYSIS OF MODERN METHODS IN WELDING TECHNOLOGY OF TECHNICAL MATERIALS Polak V., Dostal P. Department of Technology and Automobile Transport, Faculty of Agronomy, Mendel University in Brno, Zemedelska
More informationPart 7: 1992 Specification for materials and workmanship Cold-formed
Steel fabrication and erection British and European Standards for steelwork 1313 BS 4604 BS 5400 BS 5950 Specification for the use of high strength friction grip bolts in structural steelwork Metric series
More informationSteel Making. Modern Long Product Manufacturing. Process Flow Chart
Rolling Process Metallurgical Aspects Material Specifications and Chemistries Standard Mill Practices Miscellaneous Tables & Data Elastic Section Modulus Plastic Section Modulus Moment of Inertia SI Conversion
More informationCold-rolled steel strips in best shape. Cold-rolled, surface-refined and precise.
Cold-rolled steel strips in best shape. Cold-rolled, surface-refined and precise. Cold-rolled steel strips for sophisticated applications Thin, wide and with special material properties: Precision strip
More informationATI 718 ATI 718. Technical Data Sheet. Nickel-Base Superalloy INTRODUCTION FORMS AND CONDITIONS AVAILABLE SPECIFICATIONS. (UNS Designation N07718)
ATI 718 Nickel-Base Superalloy (UNS Designation N07718) INTRODUCTION ATI 718 alloy (N07718) is an austenitic nickel-base superalloy which is used in applications requiring high strength to approximately
More informationItalian EU Presidency & 130th anniversary of the Terni steelworks' foundation. CCMI Bureau extraordinary meeting Castel Romano 9.10.
Italian EU Presidency & 130th anniversary of the Terni steelworks' foundation CCMI Bureau extraordinary meeting Castel Romano 9.10.2014 Stage in our 50 year history Stage in our 50 year history RINA acquires
More informationAILU Technology Workshop
AILU Technology Workshop Welding of metals using high power fiber delivered diode laser beams Dipl.-Ing. Mark Daichendt Laserline GmbH Mülheim-Kärlich Germany www.laserline.de 1 Outline Laserline company
More informationHUNT LASERCUT QualityServiceSatisfaction
HUNT LASERCUT QualityServiceSatisfaction Information Brochure LASER CUTTING SINCE 1992 Hunt Lasercut have been in business since 1992, providing a versatile laser cutting service to a wide range of industries.
More informationSteel Properties. History of Steel
History of Steel Steel Properties Cast Iron Cast iron preceded wrought iron. It is brittle, has high carbon content with low tensile strength. It has excellent casting properties. It was mainly used to
More informationHigh Performance STOL Alloys. Characteristics. Current Carrying Capacity. Density 8.9 g/cm³. Specific heat capacity J/(g K)
Alloy Designation High Performance STO Alloys EN - DIN CEN/TS 13388 - UNS Chemical Composition percentage Cu Rest % Ni 1.4.. 1.7 % Si 0.2.. 0.35 % Sn 0.02.. 0.3 % Zn 0.20.. 0.7 % Others 0.50 % This alloy
More informationIndustrial Rolled. High Performance STOL Alloys. Characteristics. Capacity. Density 8.8 g/cm³. Thermal expansion coefficient C 17.
Alloy Designation High Performance STOL Alloys EN DIN CEN/TS 13388 UNS Chemical Composition percentage Cu 99. % Mg.4...9 % P.2...4 % This alloy is in accordance with RoHS 22/96/CE for electric & electronic
More informationUnit 6. Selecting processes:
Unit 6. Selecting processes: shaping, joining and surface treatment New approaches to Materials Education - a course authored by Mike Ashby and David Cebon, Cambridge, UK, 2008 MFA and DC 2008 Outline
More informationTitanium Welding Technology
UDC 669. 295 : 621. 791. 754 Titanium Welding Technology Tadayuki OTANI* 1 Abstract In order to establish titanium welding technology TIG arc weldability and MIG arc weldability were surveyed. For TIG
More informationInvestigation of Diffusible Hydrogen Content and Microstructure Examination of Underwater Welding
AIJSTPME (2010) 3(3): 45-51 Investigation of Diffusible Hydrogen Content and Microstructure Examination of Underwater Welding Nakpradit T. Department of Production Engineering, Faculty of Engineering,
More informationPower density and welding process Keywords: 4.1 Introduction
Power density and welding process In this chapter, energy density and temperature associated with different welding processes have been presented. Further, the influence of energy density on the performance
More information