alphamagnet.com The Driving Force of Innovation

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1 alphamagnet.com The Driving Force of Innovation

2 ALPHA MAGNET ABOUT US ABOUT US Custom Magnet Solutions Alpha Magnet is a full magnet solutions provider specializing in high-end custom sintered neodymium and ferrite magnets, as well as value added services. Our unique line of magnetic materials offer superior quality and performance. Whether you require custom shipping, packaging, or design, we seek to serve you throughout the entire process. Specializing in servicing the automotive, industrial, and consumer product industries in the United States, we can help you find long-term solutions for your magnetic needs. FACTORY-DIRECT SOURCING Alpha Magnet facilitates factory-direct relationships for customers with qualifying volume requirements. We provide quality, technical, and logistic support to ensure superior supply chain performance. Forward Thinking & Innovation We love to think ahead. And that is why we offer advanced technologies such as sintered neodymium radial-oriented ring magnets and magnets created using our own new proprietary precision forming process. Simplify your motor by using one radial-oriented ring magnet instead of multiple magnets. Or, enjoy the cost savings of sintered neodymium arc magnets made through our unique precision forming process. VALUE-ADDED RESELLER Alpha Magnet offers design, engineering, technical and logistic support for smaller scale programs. Local Warehouse When you provide Alpha Magnet with an annual contract order, we maintain an adequate supply of your material to enable just in time delivery, in addition to quickly responding to any sudden fluctuations in your material demand. Our global logistics system ensures a smooth, consistent flow of on-time deliveries and mitigates disruptions in your supply chain. International Locations Alpha Magnet has China-based offices with engineering staff working directly within the production teams to ensure your materials are produced exactly to your specifications. 02

3 ALPHA MAGNET ABOUT US Quality Promise Alpha Magnet partners exclusively with a limited number of production facilities which utilize the latest manufacturing technologies and licensed processes. These factories utilize automated coating processes to achieve consistent, high quality coating. Testing for dimensional tolerance, coating integrity, environmental, metallurgical, and magnetic properties are performed prior to shipment. Prototypes & Testing Our engineering team has extensive experience in both magnet and motor design. We can design, fabricate, and assemble new magnet and magnetic assemblies for your application. For any volume requirement, from prototype to mass production, Alpha Magnet offers cost-effective solutions. In addition, we have 3D design options utilizing PTC Creo and Solidworks available for you. CERTIFICATIONS Our manufacturers have the following quality control certifications: ISO9001 (Quality Management) TS16949 (Auto Industry) ISO14001 (Environment) OHSAS18001 (Health, Safety) RoHS Compliant (Europe) Shipping & Logistics We understand that value-added services can help increase your bottom line by avoiding delays and inconsistencies. Based on your needs, we provide flexible shipping and logistic solutions. We also can accommodate expedited manufacturing and shipping. Alpha Magnet Team Our qualified staff strives to meet all of your magnetic material needs. Our emphasis on quality processes ensures that you receive product precisely as requested. Our experienced staff works to provide on-time, quality products per your specification. Our engineers have decades of experience working with different businesses - from small operations to multinational corporations, we are here to make your magnet material sourcing a smooth and simple process. 03

4 ALPHA MAGNET VERSAMAG VERSAMAG Ferrite Magnets An excellent value, ferrite magnets can be made as anisotropic or isotropic. Strontium or barium ferrites and iron oxide are used to create the material. The material is made by pressing dry powder or mixing with water to create slurry which is then compacted in a die. Heat treatment helps the material maintain its form as well as retain magnetic performance. Ferrite material has excellent corrosion resistance. Ferrite magnets have a wide variety of uses. Applications include audio equipment, motors, fans, and hardware. FERRITE GRADES Material mt KG KA/m KOe KA/m KOe Kj/m 3 MGOe Y8T 200~ ~ ~ ~ ~ ~ ~ ~1.2 Y20 320~ ~ ~ ~ ~ ~ ~ ~2.8 Y22H 310~ ~ ~ ~ ~ ~ ~ ~3.0 Y23 320~ ~ ~ ~ ~ ~ ~ ~3.2 Y25 360~ ~ ~ ~ ~ ~ ~ ~3.5 Y26H 360~ ~ ~ ~ ~ ~ ~ ~3.5 Y27H 370~ ~ ~ ~ ~ ~ ~ ~3.7 Y28 370~ ~ ~ ~ ~ ~ ~ ~3.8 Y30 370~ ~ ~ ~ ~ ~ ~ ~3.8 Y30H-1 380~ ~ ~ ~ ~ ~ ~ ~4.1 Y30H-2 395~ ~ ~ ~ ~ ~ ~ ~4.0 Y32 400~ ~ ~ ~ ~ ~ ~ ~4.2 Y33 410~ ~ ~ ~ ~ ~ ~ ~4.4 C C C C8A C8B C C C

5 ALPHA MAGNET VERSAMAG C8 DEMAGNETZATION CURVE B&J kgs Result Br kgs Hcb k0e HcJ k0e (BH)m MG0 Hk k0e Hk/HcJ 92.1% Hd k0e Bd kgs Hm k0e 1.8 Size Length cm Width cm Cell Area 2.08 cm 2 Wins H(kOe) Condition Date Temp. 22 Type Ferrite S-No User C11 DEMAGNETIZATION CURVE B&J T 0.45 Br Hcb HcJ Result T ka/m ka/m (BH)m kj/m 3 Hk ka/m Hk/HcJ 97.5% Hd ka/m Bd T Hm ka/m 0.18 Size Length cm Width cm Cell Area 2.08 cm 2 Wins H(kA/m) Condition Date Temp. 22 Type Ferrite S-No User 05

6 ALPHA MAGNET NEOMAG NEOMAG Sintered Neodymium Magnets Sintered neodymium is one of the most versatile rare earth magnets available. Dry granules of elemental materials are used to create sintered neodymium. Granules are compacted in a die and heated at high temperatures to fuse together. Sintered neodymium magnets are much stronger than bonded neodymium magnets but provide less flexibility in terms of shapes that can be made. Magnetic orientation for sintered neodymium is anisotropic. Neodymium magnets are lighter than samarium cobalt, however, typically they do have a lower acceptable temperature. Neodymium offers excellent value for applications that require a smaller- sized magnet. We stock patent licensed sintered neodymium magnets. Applications include electronic, industrial, automotive, aerospace, as well as wind power solutions. Advanced Capabilities PRECISION FORMING PROCESS The traditional forming method starts with large blocks of material to be cut into smaller blocks. In our proprietary process, the material is formed into an arc shape similar to the final product thus reducing waste and cost for arc-shaped magnets. These savings we pass onto you, the customer. The three unique steps in our new process are highlighted below: Steps in Precision Forming Process RADIAL ORIENTED RING MAGNET By creating just one single magnet specifically designed for your application, we are able to provide your company a product that is stronger, more reliable, and more efficient. The magnets are multi-pole which does not compromise the magnetic properties. 1. Raw Material Preparation 2. Vacuum Strip Casting 3. Hydrogen Decrepitation 4. Jet Milling 5. Alignment & Pressing in Magnetic Field 6. Vacuum Sintering 7. Annealing 8. Magnetic Properties Inspection 9. Machining 10. Surface Treatment 11. Inspection 12. Magnetizing 13. Packing 14. Transportation AUTOMATED COATING & PLATING PROCESS Nickel-copper-nickel, zinc, epoxy, silver, and gold plating are all available. We are able to recommend plating/coating based on the type of magnetic material and your specific application. Our magnets are created using a fully automated coating process, ensuring precision every time. 06

7 ALPHA MAGNET NEOMAG SINTERED NEODYMIUM GRADES Grade Remanence Intrinsic Coercivity Coercivity Maximum Energy Product Br HcJ HcB (BH)max Operating Temperature T kgs ka/m k0e ka/m k0e kj/m 3 MGOe C Range Minimum Value Minimum Value Range Max Value N ~ ~ ~287 33~36 80 N ~ ~ ~310 36~39 80 N ~ ~ ~326 38~41 80 N ~ ~ ~342 40~43 80 N ~ ~ ~366 43~46 80 N ~ ~ ~390 46~49 80 N ~ ~ ~406 47~51 80 N ~ ~ ~422 49~53 80 N ~ ~ ~446 52~56 80 N30M 1.08~ ~ ~247 28~ N33M 1.13~ ~ ~271 31~ N35M 1.17~ ~ ~287 33~ N38M 1.22~ ~ ~310 36~ N40M 1.25~ ~ ~326 38~ N42M 1.28~ ~ ~342 40~ N45M 1.32~ ~ ~366 43~ N48M 1.37~ ~ ~390 45~ N50M 1.39~ ~ ~406 47~ N52M 1.42~ ~ ~422 49~ N28H 1.04~ ~ ~223 25~ N30H 1.08~ ~ ~247 28~ N33H 1.13~ ~ ~271 31~ N35H 1.17~ ~ ~287 33~ N38H 1.22~ t.2~ ~310 36~ N40H 1.25~ ~ ~326 38~ N42H 1.28~ ~ ~342 40~ N45H 1.32~ ~ ~366 43~ N48H 1.37~ ~ ~390 45~ N50H 1.39~ ~ ~406 47~ N28SH 1.04~ ~ ~229 25~ N30SH 1.08~ ~ ~247 28~ N33SH 1.13~ ~ ~271 31~ N35SH 1.17~ ~ ~287 33~ N38SH 1.22~ ~ ~310 36~ N40SH 1.25~ ~ ~326 38~ N42SH 1.28~ ~ ~342 40~ N45SH 1.32~ ~ ~366 43~ N48SH 1.37~ ~ ~390 45~ N28UH 1.02~ ~ ~231 26~ N30UH 1.08~ ~ ~247 28~ N33UH 1.13~ ~ ~271 31~ N35UH 1.17~ ~ ~287 33~ N38UH 1.22~ ~ ~310 36~ N40UH 1.25~ ~ ~326 38~ N42UH 1.27~ ~ ~342 39~ N28EH 1.04~ ~ ~231 26~ N30EH 1.08~ ~ ~247 28~ N33EH 1.13~ ~ ~271 31~ N35EH 1.17~ ~ ~287 33~ N38EH 1.20~ ~ ~310 35~ N28AH 1.02~ ~ ~231 25~ N30AH 1.07~ ~ ~247 27~ N33AH 1.11~ ~ ~271 30~

8 ALPHA MAGNET NEOMAG N50 DEMAGNETIZATION CURVE 33AH DEMAGNETIZATION CURVE T 1.6 kgs T 1.6 kgs C 60. C 80. C J. B C 60. C 100. C 120. C J. B C 180. C 210. C k0e k0e ka/m H ka/m H SH DEMAGNETIZATION CURVE NEODYMIUM GRADE DIAGRAM T 1.6 kgs 16 Br(T) C 60. C 100. C 120. C 150. C J. B N55 N52 N52M N50H N48M N48SH N45H N45SH N40SH N42UH N38UH N38EH N33UH N33EH N33AH HCJ /koe k0e ,000 1,500 2,000 2,500 HCJ(kA/m) ka/m H

9 ALPHA MAGNET BONDED NEODYMIUM BONDED NEODYMIUM Bonded Neodymium For a more flexible alternative to sintered neodymium, consider using bonded neodymium magnets for your application. Bonded neodymium powder is used to create these magnets. Powder is melted and mixed with a polymer. Components are then cast or extruded to create the product. Bonded Neodymium magnets can be magnetized into complex patterns with many poles. Bonded neodymium magnets are much weaker than Sintered Neodymium magnets but gives greater flexibility in terms of shapes that are able to be made. Neodymium magnets are lighter than Samarium Cobalt, however, they have a lower acceptable temperature. Neodymium offers excellent value for applications that require a smaller-sized magnet. Applications include automotive, home, power tools, as well as electronic industries. BONDED NEODYMIUM GRADES Grade BNP-7A BNP-7B BNP-9A BNP-9B BNP-11A Residual Induction Br T(KG) ( ) ( ) ( ) ( ( ) Coercive Force bhc KA/m (KOe) ( ) ( ( ( ) ( ) Intrinsic Coercive Force ihc KA/m(KOe) (14-17) (8.0-10) (14-17) (8.0-10) (8-10) Maximum Energy Product (BH)max KJ/m 3 (MGOe) (6-8) (6-8) (8-10) (8-10) (10-12) Density D g/cm 3 Reversible Permeability Reversible Temp Coefficient A Br%/ C

10 ALPHA MAGNET SAMARIUM COBALT SAMARIUM COBALT Samarium Cobalt Samarium cobalt is a rare earth material made by a powder metallurgical process. Manufactured using binders such as epoxy, samarium cobalt magnets are inherently very brittle. Users are discouraged from grinding material because dry remnants are a fire hazard. Some of the advantages of using samarium cobalt is that it provides excellent temperature stability and as well as excellent corrosion resistance. Because of this, typically coating or plating is not required. Samarium cobalt is excellent for operating in harsh environments were it will be exposed to the elements as well as high operating temperatures. Samarium cobalt excels in harsh environments common applications include marine, military, and aerospace. SAMARIUM COBALT GRADES Material Grade Energy Product (BH)max SmCo5 Sm2Co17 Low Temp Coeff. Sm2Co17 Residual Induction Br(min-max) Coercive Force Hcb(min-max) Intrinsic Coercive Force Hcj(min-max) Density D Rev. Tenp Coeff a(br) Curie Temp TC KJ/m 3 MGsOe T KGs KA/m KOe KA/m KOe g/cm 3 %/ C C C XG16 120~143 15~ XG16H 120~143 15~ XG18 135~159 17~ ~ ~ ~ ~ XG18H 135~159 17~ ~ ~ ~ ~ XG20 151~175 19~ ~ ~ ~ ~ XG20H 151~175 19~ ~ ~ ~ ~ XG22 167~191 21~ ~ ~ ~ ~ XG22H 167~191 21~ ~ ~ ~ ~ XGS24M 175~199 22~ ~ ~ ~ ~ ~ ~15.0 XGS24 175~199 22~ ~ ~ ~ ~ ~ ~25.0 XGS24H 175~199 22~ ~ ~ ~ ~10.1 > 1990 > 25.0 XGS26M 191~215 24~27 1.0~ ~ ~ ~ ~ ~15.0 XGS26 191~215 24~27 1.0~ ~ ~ ~ ~ ~25.0 XGS26H 191~215 24~27 1.0~ ~ ~ ~10.3 > 1990 > 25.0 XGS28M 207~231 26~ ~ ~ ~ ~ ~ ~15.0 XGS28 207~231 26~ ~ ~ ~ ~ ~ ~ XGS28H 207~231 26~ ~ ~ ~ ~10.3 > 1990 > 25.0 XGS30M 223~247 28~ ~ ~ ~ ~ ~ ~15.0 XGS30 223~247 28~ ~ ~ ~ ~ ~ ~25.0 XGS30H 223~247 28~ ~ ~ ~ ~10.4 > 1990 > 25.0 XGS32M 231~255 29~ ~ ~ ~ ~ ~ ~12.0 XGS32 231~255 29~ ~ ~ ~ ~10.5 > 955 > 12.0 XGS22LT 159~183 20~ ~ ~ ~ ~ XGS24LT 175~199 22~ ~ ~ ~ ~ Max Working Temp Tw 10

11 ALPHA MAGNET MAGNETIC ASSEMBLIES MAGNETIC ASSEMBLIES Magnetic Assemblies & Sub-Assemblies Alpha Magnet specializes in producing magnetic assemblies and sub-assemblies per your requirement. From the selection of magnetic material to design services, we are happy to assist you throughout the whole process. CASE STUDY: CANON MAGNETIC ASSEMBLIES Cameras use two different types of image stabilization - digital and optical. Optical image stabilization is more sensitive than digital. By combining two assemblies into one, we were able to improve this key component of their product. The Problem Canon s original requirement was a shaft centerline with a magnetic orientation of 15. Originally, Canon would first complete the mold for the axle and card. After providing the magnets, they put the pieces together in their factory. This was very inefficient during the connection process the glue would easily move on the product. The result: the quality control failure rate was very high. The Solution We were able to offer Canon a solution through a precision injection process. First, we placed a magnet in the injection mold with a guaranteed angle of 15 (+/-0.5). Second, shallow grooves were added to increase adhesion of the glue and keep it from moving over time. The Result Canon was able to improve quality control pass rates as well as production efficiency. Having solved this problem concerning a key component to the camera, Canon was able to move forward. 11

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