Best Performance Consistent quality

Transcription

1 WELDERS TO THE NATION SINCE 191 Best Performance Consistent quality

2 LAHT TENALLOY S PLUS S A/SFA.1 E Identification: Name Printed IS 814 EB69H3JX A Low-hydrogen, iron-powder electrode. Weld metal exhibits excellent toughness upto minus 60ºC. It gives excellent arc stability, arc smoothness and very easy slag removal. It has exceptional operating characteristics giving X-ray quality welds even for pipe welding in G & 6G positions. Current s: AC ( 70V) / DC (+) Welding of storage tanks, pipes, pressure vessels, boilers, bridges and heavy structures subject to dynamic loading and mechanical restraint. Suitable for joining steels like ASTM SA-414/SA-414M Gr. C&D (P. No. 1) Gr.60 steels of SA-16/16M (P. No. 1), IS:00, IS:06 etc Elongation CVN Impact, J Hardness %(L=4xd) -30º C -46º C -60º C BNN 4 min max. Approvals ABS E DNV 4Y40H LRA Gr. 4Y40H Toyo E Pcs per carton, Nos Cartons/ box Pcs per box, Nos Approx. wt. of 1000 Pcs, kg C S 0.01 Max. Mn P 0.01 Max. Si Diffusible H Content, < ml/ 100 gm of weld metal Redrying s 300ºC for 1 hour (Optionally also available in vacuum packed condition, redrying not required in this packaging) Welding Positions: F, H, V-up, OH Special Tests Tests Type CTOD at -10ºc HIC & SSCC (NACE) Remarks Passed Passed CROMOTEN 9M1 A 9%Cr -1%Mo non-synthetic type low hydrogen electrode modified with Niobium & Vanadium Classification S A / SFA. E 901-B9 A hydrogen-controlled electrode to deposit niobium & vanadium modified 9Cr-1.0Mo weld metal. The composition of the core wire closely matches with the weld metal chemistry. The electrode burns with smooth & stable arc, low spatter, uniform bead and easily detachable slag. The deposited weld metal is of radiographic quality and can be used at all positions. The weld metal is designed to meet strength requirements even after prolong holding at elevated temperatures and also to have good impact resistance even at sub-zero temperatures. Elongation Hardness CVN Impact,J MPA MPA L=4d BHN AT-18ºC AT-0º C 60 min 30 min 19 min 0 max 7 min 4 min ( After SR heat treatment at 760+/- 14 C for 4 hours ) Redrying s Net Current s: DC (+) The electrode is suitable for welding similar composition creep resistant steels used for boilers, power plants, oil refineries, chemical plants, etc. Suitable for joining steels conforming to Grade T91 of SA-199/ SA-199M and SA-13/SA-13M,Grade F91 of SA- 18/ SA-18M and SA-336/SA- 336M, Grade C1A of SA-17/SA-17M, Grade P91 of SA33/SA-33M, Grade FP91 of SA-369/SA-369M,Grade 91 of SA-387/SA-387M, etc. C: Mn:1. max Si:0. max Cr:8. 9. Ni: Mo: V: Nb: N: Al: 0.04 max P:0.010 max S:0.010 max.0 mm 4.0 mm 3. mm. mm

3 TENALLOY 80HH Spl Classification S A/SFA. E11018-M Current s: AC, (90V) / DC (+) Identification Name Printed Penstocks, earth moving equipments and heavy steel fabrications made Extra low hydrogen, low-alloy, high tensile steel electrode suitable for welding from high tensile. For welding USS T-1 steel, Heat-treated fine-graned fully killed fine grained steel. The electrode works in all positions, gives very steels N-A-XTRA 70, hy80, etc. Suitable for joining steels confirming to little spatter. The slag is easy to remove. Its weld bead has a smooth, uniform ASTM specification appearance. C, D grades of SA-/SA-M(P.No. 10A) Redrying s Class, 3 of B, C, D grades of SA-33/SA33M(P.No.3) ºC for hour (Optionally also available in vacuum packed condition, redrying not required in this packaging) Class 1 (P. No. 11A) and (P. No.11A) of B, C grades of SA-43/SA43M All thickness range of SA-61/SA61M (P. No.10C) Pcs per carton, Nos Cartons/ box Pcs per box, Nos Approx. wt. of 1000 Pcs, kg Elongation %(L=4xd) 0-4 CVN Impact, J -0ºC A, B, C grades of SA-738/SA-738M C Mn Mo Si P 0.01 max Ni S 0.01 max Cr Welding Positions: F, H, V-up, OH.0 mm mm mm mm Duplex & Super duplex ( SM + TIG) BETANOX 446 Classification S A / SFA.4 E IS 06 E.93 L R 3 Identification : Name Printed An electrode depositing Austenitic-Ferrite Weld metal suitable for welding of duplex weld metal having uniform, and fine ripples. Slag removal is very easy and spatter loss is extremely low. The weld metal is of radiographic quality % Elongation (L=4xd) 0 min Ferrite FN 30-3 PREN 3 min Current s: DC (+) For welding of duplex Austenitic-Ferrite Stainless steel and cladding of duplex stainless steel weld metal on CS/LAS, used for piping in Gas and oil industry, Off-shore platforms. Welding Positions Redrying s F, H, V-up, OH C max. Ni Mo.-3. Mn Si 0.9 max. Cr S 0.03 Max N P 0.03 Max. Cartons/ box Net

4 BETANOX 9-1 S A/SFA.4 E 9-1 Identification : Name Printed A basic coated electrode depositing austenitic ferritic weld metal suitable for welding of super duplex stainless steels. Nitrogen and Nickel contents in the weld metal are controlled to produce a balance duplex structure to ensure good toughness and freedom from weld cracking in highly restrained joints. Presence of Tungsten in weld metal retards the formation of inter-metallic compounds in the HAZ and thereby increases resistance to hot cracking. Radiographic quality weld metal is deposited with uniform fine ripples; Slag removal is easy and spatter loss is low. Current s: DC (+) Welding of super duplex stainless steels such as UNS S30, S370, S 3760 (wrought) and UNS J93370, J93380, J93404,CD4MCuN (cast). It can also be used to weld standard duplex stainless steel such as UNS S31803 and UNS S 30 and for the welding of carbon and low alloy steels to duplex steels as well. Redrying s 760 N/mm min El (L=4d): 1 % min Ferrite Number PREN 40 min Weld metal meets pitting corrosion resistance at C & 30 C as per ASTM G48 C: 0.04 max Mn:.0 max Si: 1.0max Cr : Ni : Mo: N : Cu : S: 0.0 max P: 0.030max W: mm mm mm mm Non Ferrous NICALLOY Mo S A/SFA.11 Identification : E NiCrMo- Name Printed A basic coated specially designed electrode for high grade welding of high Mo Nickel base alloys (e.g. Inconel 6, 800) as well as Cr-Ni- Mo steels with high Mo content. It gives 10% weld metal recovery. Works smoothly with negligible spatter. Reduces carbon diffusion at high temperature. Current s: AC/DC (+) For surfacing steel clad with a nickel-chromium molybdenum alloy. Suitable for welding/ surfacing of tong jaws of the slab handling cranes. Redrying s: 3. mm N/mm 4 mm El (L=4d) 30% - 40% mm C: Mn: Fe: Si: S: max P: max Cr : Mo: Cu:0.30 max Ni : Co:. -3. W:

5 NICALLOY Mo 6 A Ni-Cr-Mo electrode for cryogenic applications S/SFA.11 Identification : ENiCrMo6 Name Printed A basic coated electrode for high grade welding of high molybdenum nickel base alloys as well as Cr Ni Mo steels with high molybdenum content. The electrode is recommended for low temperature and cryogenic steels like 9% Ni steels. The weld metal is highly resistant to hot cracking, stress corrosion cracking, and thermal shock. Carbon diffusion at high temperature during the heat treatment of dissimilar joints is largely reduced. The weld metal meets highest quality requirements. The electrode shows good performance on both AC and DC. Current s: AC (70V)/ DC (+)? ASTM SA3 Class 1, SA 33 Class 1? For welding of 9% Nickel steel for cryogenic applications, especially LNG storage systems. Welding on stainless / heat resistant cryogenic steels and alloys and for welding nickel base alloy to steel. Charpy V notch Elongation impact strength at -196 C 4.0 mm MPa min 3% min 3.0mm Lateral Expansion at -196 C 0 J min 0.0mm min..mm 0-9 C : 0.10 max Mn: Si : 1.0 max S : 0.01 max P : 0.01 max Cr : Mo : Ni : min Fe : Cb + Ta : Cu : 0.0 max W : NICALLOY Mo 1 S A/SFA.11 E NiCrMo-1 A basic coated specially designed electrode for high grade welding of high Mo Nickel base alloys (e.g. Inconel 6, 800) as well as Cr-Ni-Mo steels with high Mo conent. Recommended for high temperature and creep resisting steels. The weld metal is highly resistant to hot cracking, stress corrosion cracking and thermal shock. Works smoothly with negligible spatter. Reduces carbon diffusion at high temperature N/mm Elong (%) (L=4d) 3%min CVN impacts at C 3-60J 4.0 mm 3. mm. mm Lateral Expansion 30-0mils Current s: DC (+) For welding of Cr-Ni-Mo austenitic steel to duplex stainless steels and 9% Ni steel for cryogenic applications, forging dies for service applications from - 00 C to 1000 C. Joining of A 40, A 107, A 18, A 49, A 76, A 31, A 38, A 473 etc. Redrying s: C: 0.03 max Mn: Fe :.0 max Si : S : 0.0max P : 0.0max Cr 0.-. Mo: Cu: 0.0max Ni: Balance

6 ZEDALLOY CoCr - A S A/SFA.13 E CoCr-A Specially designed electrode with cobalt based alloy (stellite) to retain hardness in the range of 3-40HRC even at high temperature (33HRC approximately at 600 C). Weld metal is machinable. A buffer layer of Betanox-D is recommended on hard base materials. The electrodes have excellent arc stability, low spatter loss and very good re-striking with easy slag detachability. Weld beads are smooth, uniform and of excellent appearance. Current s: AC/DC (-) For surfacing of valves, conveyer screws, knives, hot shearing blades, dies and cutting edges in chemical, rubber, oil, sugar industries and steel mills to get high corrosion, oxidation, heat and wear resistance. Redrying s: 00 C for 1 hr Hardness (3 layer deposit) 3-40 HRC (As welded) Machinability Good Abrasion Resistance Good Impact Resistance Average C: Mn:.0 max Si:.0 max Cr : Ni : 3.0 Mo : 1.0 max Fe :.0 max W : Co : Balance 3. mm 4.0 mm.0 mm FC Wires AUTOMIG FC 71T-1J Flux Cored Wire for MAG Welding S A/SFA.0 E 71T-1JC A specially designed FC wire to produce weld metal with improved impact properties at -40 C. Excellent operating characteristics and welding can be carried out at relatively higher welding current. The arc is smooth and stable with least spatter and easy slag detachability. The wire offers an excellent combination of T1 performance with good subzero toughness. Current s: DC (+) For welding of typical structural and carbon steel such as ASTM SA- 36/SA-36M, A,B,C grades of SA-8/SA-8M, A,B,C and A,B,C grades of SA-414/SA-414M. El (L=4d) CVN Impacts at 390 N/mm min 490 N/mm min % min -40 C 7J (min) C: 0.10 max Mn: Si: 0. max S: 0.0 max P: 0.0 max Ni:0.0 max Layer wound on D300 plastic spools Each spool is sealed in air-tight polythene bag and then packed in corrugated box. Shielding Gas: Welding position: Co, flow rate 1-14 lpm F,H,V-up and OH

7 AUTOMIG FC 71T- S A/SFA.0 Flux Type : Basic E 71T-CH4/E71T-MH4 A basic type folded flux-cored wire producing weld metal with sound radiographic quality and superb mechanical properties. The wire deposits are very crack resistant and tough welded joints, especially when welding steels with high carbon content. Stable arc, easy deslagging, pore -free welds. 490 min 390 min Elongation %(L=4xd) min 3. mm 4.0 mm.0 mm CVN Impact, J -30ºC 0 min Chemical & mechanical properties given above are with A.3 SG-C gas (100%CO ) The chemistry and mechanical properties of the weld will vary with the type of shielding gas used Current s: DC (+) Welding of Structural and boiler quality steel with minimum upto 10, including IS 6, IS 00, IS 06, DIN 1711 HIV, SA-8 Gr. C, SA-414 Gr.C, D, E; SA-1 Gr.60/6, SA 16 Gr.60/6,etc. Welding Positions: F, H, V-up and OH C: 0.08 max Mn: 1.7 max Si: max S: 0.0 max P : 0.0 max Diffusible H content <4 ml/ 100gms of weld metal Approvals ABS Gr. III,AH, E71TH4 IRS 3HHH BV SA3YMHHH LRS DXVuo, BF, 3S, 3, H, NA DNV Gr. III YMS H Plastic Spools, net wt Kg Shielding Gas: CO 10-1 Litres/min AUTOMIG FC180R Flux Cored Wire for MAG Welding S A/SFA.9 RDSO : Class IV E81T-1W These are specially designed to produce weld metal that matches the corrosion resistance and the coloring of ASTM weathering type structural steels. These special properties are achieved by the addition of about 0. percent copper to the weld metal. Current s:dc (+) For welding of typical weathering steel such as ASTM A4, A 88, CORTEN A and B grade, TATA CRS and medium high tensile steel type D40-S used for ship-building etc.. (MPa) (MPa) 0 min 440 min El (%) (L=d) min RA (%) 40 min CVN (J) min. -0 C 0 C: 0.1max Mn: Si: S: 0.0 max P: 0.0 max Ni: Cu: Cr: Layer wound on D300 plastic spools 1. 1./ /1 Each spool is sealed in air-tight polythene bag and then packed in corrugated box. Shielding Gas: Welding position: For best results use Argon+CO gas, for normal usage use CO gas with gas flow rate 14-0lpm F,H,V-up and OH

8 AUTOMIG FC 81T-1 Ni1 Flux Cored Wire for MIG / MAG Welding S A/SFA.9 E 81T-1Ni1C / M Current s: DC (+) These are specially designed to produce weld metal with improved impact properties. Welding can be carried out at relatively higher welding current, higher deposition rate are obtainable. The electric arc is smooth and stable with least spatters and easy slag detachability. For welding of A 03, class 1 or, A 03, grade E and HY-80, offshore fabrication, vessels and structural steel work. Shielding Gas Welding position CO or Argon + CO, flow rate 1-18 lpm F,H,V-up and OH C: 0.1 max Mn: 1.0 max Ni: S: 0.0 max Mo: 0.3 max Si: 0.80 max P: 0.0 max 470 N/mm min N/mm El (L=4d) 19 % min CVN Impacts at -30 C 40J(min) -40 C 7J(min) Layer wound on D300 plastic spools Each spool is sealed in air-tight polythene bag and then packed in corrugated box. WELDERS TO THE NATION SINCE 191 (Formerly Advani-Oerlikon Ltd.) Corporate Marketing Office: P.B. No, Akurdi, Chinchwad, Pune , Maharashtra Tel. No.: (00) Fax No.: (00) Regd. & Corp. Office (Corp. Identity Number: L70100MH191PLC008647): Ador House, 6, K. Dubash Marg, Fort, Mumbai INDIA. Tel: / 84. Fax: / / cmo@adorians.com Sharjah Airport International Free Zone ( SAIF Zone) Q3 16, P.O.Box No.: 100 Sharjah - U.A.E. Tel.: Fax : awloverseas@adorians.com