Perficon Steel GmbH QUALITY STEEL

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Dorcas Cummings
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1 QUALITY STEEL

C O M PA N Y P R O F I L E Perficon Steel GmbH was founded in 2005 with the mission to be a service oriented exporter of quality

Based on technical competence and profound knowledge of the markets, our aim is to be the link in overseas business as a valued

Perficon s international network with offices in Americas, Asia, Europe and Middle East offers all services related to marketing,

Perficon is focused on supplying specific international markets with high quality steel products used in Mining, Heavy Machinery,

2 C O M PA N Y P R O F I L E Perficon Steel GmbH was founded in 2005 with the mission to be a service oriented exporter of quality steel products to specific international markets. Based on technical competence and profound knowledge of the markets, our aim is to be the link in overseas business as a valued and reliable partner to both customers and suppliers. Perficon s international network with offices in Americas, Asia, Europe and Middle East offers all services related to marketing, sourcing, logistics, finance and quality assurance. Perficon is focused on supplying specific international markets with high quality steel products used in Mining, Heavy Machinery, Shipbuilding, Steel Structures & Power Generation. Perficon s aim is to provide our partners a comprehensive range of services and solutions, along with a competitive supply of products according to clients requirements. Perficon Steel GmbH quality management system is certified acc. to DIN EN ISO 9001:2008. Certificate Quality Management System DIN EN ISO

H E AV Y P L AT E In Dimensions: thickness width max. length max. piece weight max. 3.

0 tons for: Earth Moving, Mining equipment & Cranes Heavy Machinery Hydropower Pressure Vessel & Boiler

Low-temperature Transportation Mold & Die Construction Delivery conditions: Abbreviation As-rolled AR

3 H E AV Y P L AT E In Dimensions: thickness width max. length max. piece weight max mm 5,200 mm 28,000 mm 45.0 tons for: Earth Moving, Mining equipment & Cranes Heavy Machinery Hydropower Pressure Vessel & Boiler Construction Wind Energy Line Piping & Offshore-Platform Structural Engineering Ship Building and Low-temperature Transportation Mold & Die Construction Delivery conditions: Abbreviation As-rolled AR Soft-annealed A Normalized N Normalized and Tempered N+T Normalized Rolled N Thermo-mechanically Rolled TM Tempered T Thermo-mechanically Rolled with accelerated cooling TM Quenched Q Quenched and Tempered Q+T 3

H E AV Y P L AT E FA B R I C AT I O N Fabricated Plates cut-to-shape plates thickness width max. length max. weight max. 5.

3,650 mm Elliptical shaped with o.d. max. 4,450 mm Flanged with o.d. max. 4,750 mm Multi-Segment Shell Sections tailor made torispherical heads above 4,450 mm o.d. spherical heads above 3,650 mm o.

4 H E AV Y P L AT E FA B R I C AT I O N Fabricated Plates cut-to-shape plates thickness width max. length max. weight max mm 5,200 mm 25,000 mm 60,0 tons edge preparation of plates thickness mm edge design: I, V, U, DV, DU One-piece Heads Spherical shaped with o.d. max. 3,650 mm Elliptical shaped with o.d. max. 4,450 mm Flanged with o.d. max. 4,750 mm Multi-Segment Shell Sections tailor made torispherical heads above 4,450 mm o.d. spherical heads above 3,650 mm o.d. Spherical Shell Plates thickness width length weight mm max. 4,000 mm max. 12,000 mm max tons Cylindrical Shell Courses 8,600 tons force up to 240 mm thickness cold formed up to 4,300 mm course length high strength steels 4

WELDED STAINLESS STEEL TUBES Steel grades Austenitic steels Ferritic steels Duplex steels Super Duplex Nickel-base alloys Titanium 1 Kessel-Brennkammer 2 Feuerung-Brenner 3 Rauch- und Abgasabzug 4

Stromnetz Tube Dimensions welded: (TIG and Laser) cold plug redrawn: 3.0 mm - 127 mm (o.d.) 0.2 mm - 3.0 mm (w.t.) 0.5 mm - 25 mm (o.d.) 0.05 mm - 2.2 mm (w.t.) Additional Manufacturing Heating &

Austenitic/ferritic and titan tubes for condensers HP preheater U-bent tubes LP preheater U-bent tubes Laser welded high pressure preheater tubes for moisture separator reheater tubes U-bent tubes

5 WELDED STAINLESS STEEL TUBES Steel grades Austenitic steels Ferritic steels Duplex steels Super Duplex Nickel-base alloys Titanium 1 Kessel-Brennkammer 2 Feuerung-Brenner 3 Rauch- und Abgasabzug 4 Speicherwasser-Pumpe 5 Speicherwasser 6 Heißdampf 7 Hochdruckturbine 8 Niederdruckturbine 9 Generator 10 Erregermaschine 11 Kondensator 12 Kühlwasserpumpe 13 Kühlwasser 14 Vorwärmer 15 Leitung zum Stromnetz Tube Dimensions welded: (TIG and Laser) cold plug redrawn: 3.0 mm mm (o.d.) 0.2 mm mm (w.t.) 0.5 mm - 25 mm (o.d.) 0.05 mm mm (w.t.) Additional Manufacturing Heating & annealing Testing: Eddy Current Ultra-Sonic, Helium/Hydrogen leakage Pneumatic pressure (air-under-water) Cutting/Sawing to customer length U-Bending Drilling Punching Coiled tube Energy tubes Austenitic/ferritic and titan tubes for condensers HP preheater U-bent tubes LP preheater U-bent tubes Laser welded high pressure preheater tubes for moisture separator reheater tubes U-bent tubes for heat transfer systems Industries Automotive industry Plant and apparatus engineering Utility systems (water and gas) Petrochemical industry Various Power generation Oil and gas Food industry Medical 5

SEAMLESS STAINLESS STEEL TUBES Steel grades Austenitic steels Austenitic-ferritic steels Ferritic steels Martensic-ferritic

Chemical and petro-chemical industry, Nuclear and thermal power engineering, Machine- and shipbuilding, Food industry Hot

0 mm - 250 mm (o.d.) 0.2 mm - 35 mm (w.t.) max.

6 SEAMLESS STAINLESS STEEL TUBES Steel grades Austenitic steels Austenitic-ferritic steels Ferritic steels Martensic-ferritic steels Duplex and Super Duplex Nickel and iron-nickel based alloys For corrosive and high temperature applications in Chemical and petro-chemical industry, Nuclear and thermal power engineering, Machine- and shipbuilding, Food industry Hot finished tubes General tubes and pipes Furnace tubes Hollow bars Boiler tubes (nuclear industry) Tube Dimensions 4.0 mm mm (o.d.) 0.2 mm - 35 mm (w.t.) max. 25 m length Cold finished tubes Heat exchanger tubes Instrumental tubing Boiler tubes General tubes and pipes U-bent tubes acc. to customer specification bending radius from 1.5 mm o.d. to 1,250 mm o.d. hydrostatic testing 6

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L A S E R F I N F I N N E D T U B E S Laser welding fin onto tube without filler

atmosphere no weld seam impurity 100 % welding between fin and tube optimum heat

Stainless steel Stainless steel Carbon steel Carbon steel Carbon steel Cupro Nickel

8 L A S E R F I N F I N N E D T U B E S Laser welding fin onto tube without filler material Crevice free welding no crevice corrosion Thin and continuous weld seam weld seam 0.2 mm Small heat affected zone no material deformation Laser welding under protective atmosphere no weld seam impurity 100 % welding between fin and tube optimum heat transfer Welding material combinations Tube material Stainless steel Stainless steel Stainless steel Stainless steel Carbon steel Carbon steel Carbon steel Cupro Nickel Cupro Nickel Titanium Titanium Fin material Stainless steel Aluminum Copper Carbon steel Carbon steel Aluminum Copper Copper Aluminum Titanium Copper by Schmöle GmbH 8

9 L A S E R F I N Dimensions Plain tube outside diameter Fin height Fin outside diameter Fin pitch Maximum o 8 mm - o 74 mm 5-20 mm mm 5-13 fins per inch tube length 12,000 mm General applications Heat exchangers for cooling and heating of gases and liquids Heating industry Chemical industry Power plants Heat recovery plants General engineering Heat exchanger for gas and oil condensing boilers LASERFIN finned tube coils by Schmöle GmbH 9

T R U F I N F I N N E D T U B E S MSR for Nuclear Power Industry Moisture Separator Reheater tubes operating in more than 50 Nuclear Power Station blocs worldwide typically in ferritic alloy grade

4510 TRUFIN fined tubes MSR Forms of supply: in straight lengths up to 40 meter with unfinned tube ends with defined tube ends entirely finned with unfinned intermediate ends as U-bent tubes

10 T R U F I N F I N N E D T U B E S MSR for Nuclear Power Industry Moisture Separator Reheater tubes operating in more than 50 Nuclear Power Station blocs worldwide typically in ferritic alloy grade TP439 / TRUFIN fined tubes MSR Forms of supply: in straight lengths up to 40 meter with unfinned tube ends with defined tube ends entirely finned with unfinned intermediate ends as U-bent tubes Production process 1.) tube production laser welding 2.) bright annealing heat treatment 3.) Eddy current testing 4.) Ultrasonic testing 5.) Air under water leak testing 6.) finned tube production 7.) Eddy current testing Straight lengths 8.) Hydraulic testing 9.) bright annealing heat treatment 10.) final inspection by Schmöle GmbH U-bent 8.) bright annealing heat treatment 9.) bending process 10.) stress-relieved annealing 11.) hydraulic testing 12.) final inspection 10

S T E E L T U B E S Mechanical and Precision Steel Tubes seamless: EN 10305-1, DIN 2391, ASTM A519, GOST 8734-75, JIS-G3445,

0 mm welded: EN 10305-2/-3, DIN 2393/2394, ASTM A513, IS3074, JIS-G3445, BS6323, DOM Outside diameter: 5.

4-13 mm Hydraulic Line Tubing Tubes for hydraulic and pneumatic pressure lines Standards: SAE J524B / A179 CDS / AMS 5050G/ EN

11 S T E E L T U B E S Mechanical and Precision Steel Tubes seamless: EN , DIN 2391, ASTM A519, GOST , JIS-G3445, BS6323 Outside diameter: mm Wall thickness: mm welded: EN /-3, DIN 2393/2394, ASTM A513, IS3074, JIS-G3445, BS6323, DOM Outside diameter: mm Wall thickness: mm Hydraulic Line Tubing Tubes for hydraulic and pneumatic pressure lines Standards: SAE J524B / A179 CDS / AMS 5050G/ EN Dimensions: Outside diameter mm Wall thickness mm Cylinder Tubes honed or skived and roller burnished seamless: EN , DIN 2391, EN welded: EN , DIN 2393 Dimensions: Dimensions: Inside diameter: mm Wall thickness: mm Piston Rods/ Chromium Plated Bars Diameter mm 11

C O M P O N E N T S / A C C E S S O I R E S Processed tubular components in exact lengths

drawings including brush deburring, chamfering, pressing, punching and washing.

Elbows 45, 90, 180 T-pieces, reduced Reducer concentric, eccentric Caps, Heads Collars,

12 C O M P O N E N T S / A C C E S S O I R E S Processed tubular components in exact lengths with tight tolerances of customer request with further processes according to technical drawings including brush deburring, chamfering, pressing, punching and washing. Tube Accessoires Butt Weld Fittings seamless and welded according to ASTM/ ANSI/ DIN/EN Elbows 45, 90, 180 T-pieces, reduced Reducer concentric, eccentric Caps, Heads Collars, Stubends Flanges according to ASTM/ ANSI/ DIN/ EN Blind Slip-on Flat Lap Joint Welding Neck Threaded 12

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W I R E R O P E S Special Wire Ropes rotation resistant hoisting rope for mobile cranes, telescopic cranes, crawler cranes, off-shore cranes, EOT cranes, ship deck cranes, etc.

characteristics non-compacted strands compacted strands high breaking force compacted ropes very high breaking force high quality wires best performance polyamide for plastic inserts special

14 W I R E R O P E S Special Wire Ropes rotation resistant hoisting rope for mobile cranes, telescopic cranes, crawler cranes, off-shore cranes, EOT cranes, ship deck cranes, etc. non-rotation resistant indoor cranes, overhead travel cranes, floating dredges, mill s work cranes, etc. characteristics non-compacted strands compacted strands high breaking force compacted ropes very high breaking force high quality wires best performance polyamide for plastic inserts special lubricant for corrosion protection special wire ropes for specific applications wire rope diameter mm Constructions Stainless Steel Wire Ropes 1 x 19 6 x 37 7 x 7 7 x x 7 Cable dia. (inches): 3/64-1/4 1/4-5/8 3/64-3/16 3/32-3/8 1/8-5/8 (metric): 0,5-10 mm mm 0,5-22 mm 1-22 mm 3-12 mm Constructions Galvanized Aircraft Cable 7 x 7 GAC 7 x 19 GAC Specification: MIL-W-83420D Cable dia. (inches): 3/64-3/8 3/32-3/8 (metric): 0,2-12 mm 1-28 mm Stainless Steel Wire Ropes Constructions 6 x 7 + FC 18 x 7 + FC 19 x 7 6 x FC 6 x FC Cable dia. (inches): 1/4-3/4 3/8-1 3/8-1 3/8-1 3/8-1 (metric): 1,5-12 mm 3-6 mm 3-14 mm 8-28 mm 8-28 mm other size and constructions on request 14

A N C H O R A G E S Y S T E M S Sheet Piling and Anchoring Systems Predominantly

4571, covering qualities 4.6, 5.6, 8.8, 10.9, 12.

Anchoring Parts Tie-rod anchorage Round steel anchors Connecting parts:

Injection piles Wale mounting Waling joints, Belt consoles Waling bolts, also with

Bollards ladders Additional products: Profiled Capping Plates for concrete walls

ladders Special bolts and nuts Hexagon head bolts, with large widths Hexagon

Mushroom head square neck bolts Stirrup bolts Spherical head lifting bolts Fork

15 A N C H O R A G E S Y S T E M S Sheet Piling and Anchoring Systems Predominantly using the material grades S355J2G3 (St 52.3), 42CrMo4, 34CrMo 6, and , covering qualities 4.6, 5.6, 8.8, 10.9, 12.9, A2 and A4 Waling Diameters: M8 - M180 (3/8-7 ) Maximum length: up to 27 Meters Anchoring Parts Tie-rod anchorage Round steel anchors Connecting parts: turnbuckles, sleeves and nuts, Turnbuckle joints, hinge joints, double joints Injection piles Wale mounting Waling joints, Belt consoles Waling bolts, also with head and nut, two bolts Ancilliary Equipment Harbour Bollards Anchorages for Bollards ladders Additional products: Profiled Capping Plates for concrete walls Upper and lower edge protections Slide protection and profiled capping plates for ladders Special bolts and nuts Hexagon head bolts, with large widths Hexagon socket head cap screw T-head bolts with square neck or double nib Masonry bolts Mushroom head square neck bolts Stirrup bolts Spherical head lifting bolts Fork heads Threaded studs Examples: Swivel bolts and nuts Cardan rocker plates Front and rear bearing plates for anchors/pins (Larssen/Hoesch) T-connections 15

16 A M E R I C A S A S I A E U R O P E M I D D L E E A S T QUALITY STEEL Perficon Steel GmbH Norfer Straße Dormagen, Germany Telefon: Telefax: info@perficon.com

Appendix 3 JIS Steel and Related Standards 471

Appendix 3 JIS Steel and Related Standards 471 G 3314:1995 G 3315:2002 G 3316:1987 G 3317:1994 G 3318:1994 G 3320:1999 G 3321:1998 G 3322:1998 G 3350:1987 G 3351:1987 G 3352:2003 G 3353:1990 G 3429:1988