WELDING PROCEDURE SPECIFICATION
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2 WELDING PROCEDURE SPECIFICATION Material spec/grade Mild steel e.g. AS/NZS 1594 Grades 200, 250 Fabricator Advanced Plasma Technology Ltd WPS No. MP1G3 Standard AS/NZS :2006 Process Plasma welding PQR No. MP1G3 Welding Equipment Multiplaz 3500 Page 1 Edge Preparation Square Revision 1 Date: 25/8/09 Thickness range 2-3mm Position Flat 1G Preheat temperature Inter-run temp. (max) Prequal. Joint No. PC 1b E1 +0.5mm Included angle 1 1G DCEN Single-run or multi-run Single
3 PROCEDURE QUALIFICATION RECORD Material spec/grade Mild steel AS/NZS 1594 HA250 To Mild steel AS/NZS 1594 HA250 Fabricator Advanced Plasma Technology Ltd PQR MP1G3 Standard AS/NZS :2006 Process Plasma Welding Welded by rei Kouzmenkov Welding Equipment Multiplaz 3500 Edge Preparation Square Page 1 Weldability group no. 3 Revision 1 Date: 25/8/09 Specimen thickness 3mm Qualified Position Flat 1G Preheat temperature PWHT Method / check method Hold Inter-run temp. (max) Other Prequal. Joint No. B-C1b E1 ±0.5mm Included angle 1 1G DCEN 70 Test Results Test type Visual Macro Tensile Bend Charpy V Hardness Other Test by NZWC MTL NZWC Report no /1 BTR MP1G3 Result Complies Complies Complies Witnessed by: A.McClintock NZ Welding Centre
4 TEST RESULTS - BEND TEST Specimen MP1G3 Standards: AS Methods of testing welds in metal Method 3.1 Transverse guided bend test Identification of specimen(s): MP1G3 Type of equipment Rounded supports. 25m clear space Type of material Mild steel to AS/NZS 1594 HA250 Dimensions of specimens 30mm and 40mmwide x 200mm - 3 specimens 100mm total length Diameter of former 18mm Surface in tension Root Angle of bend 180 until flat Any special features Butt weld from 1 side, no backing Condition of specimen after testing No cracks visually detected Appearance, size and location of any fracture after bending Compliance with standard Complies with AS/NZS Clause Test and report by: AM A. McClintock CBIP CWI Date: 29/07/09
5 WELDING PROCEDURE SPECIFICATION Material spec/grade Mild steel e.g. AS/NZS 1594 Grades 200, 250 Fabricator Advanced Plasma Technology Ltd WPS No. MP2F3 Standard AS/NZS Process Plasma welding PQR No. MP2F3 Welding Equipment Multiplaz 3500 Page 1 Edge Preparation Revision 1 Date: 25/8/09 Thickness range 2-3mm Positions Flat 1F Horizontal-vert 2F Preheat temperature PWHT Prequal. Joint No. F1 E3 +0.5mm Included angle 1 1G DCEN Single-run or multi-run Single
6 PROCEDURE QUALIFICATION RECORD Material spec/grade Mild steel AS/NZS 1594 HA250 To Mild steel AS/NZS 1594 HA250 Fabricator Advanced Plasma Technology Ltd PQR MP2F3 Standard AS/NZS Process Plasma welding Welded by rei Kouzmenkov Welding Equipment Multiplaz 3500 Edge Preparation Page 1 Weldability group no. 3 Revision 1 Date: 25/8/09 Specimen thickness 3mm Qualified Position Horizontal-vert 2F Preheat temperature PWHT Method / check method Hold Inter-run temp. (max) Other Prequal. Joint No. F1 E3 +0.5mm Included angle 1 1G DCEN 70 Test Results Test type Visual Macro Tensile Bend Charpy V Hardness Other Test by NZWC NZWC Report no. BTR MP2F3 Result Complies Complies Witnessed by: A.McClintock NZ Welding Centre
7 TEST RESULTS - BEND TEST Specimen MP2F3 Standard: AS/NZS Identification of specimen(s): MP2F3 Type of equipment Type of material Mild steel to AS/NZS 1594 HA250 Dimensions of specimens 50mm wide Diameter of former Surface in tension Root Angle of bend 90 until flat Condition of specimen after testing No cracks visually detected after bending Appearance, size and location of any fracture Complete fusion at root of joint after bending Compliance with standard Complies with AS/NZS Clause Test and report by: AM A. McClintock CBIP CWI Date: 29/07/09
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