Mastic products - Moldables
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- Beverly Rich
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1 Mastic products Moldables Moldable Moldable AR Superwool Moldable Continuous temperature use limit, F ( C) 1900 (1038) 2000 (1093) 1800 (982) Classification temperature rating, F ( C) 2000 (1093) 2100 (1149) Density, pcf (kg/m 3 ) dried ( ) ( ) 56 (895) wet ( ) ( ) 97 (1550) Compressive Strength, psi (MPa), fired 1800 F (982 C) 300 (2.07) 1800 F (982 C) F (538 C) F (816 C) F (1093 C) mean 500 F (260 C) 0.5 (0.07) F (538 C) 0.7 (0.10) F (816 C) 1.0 (0.14) 1.3 (0.19) Alumina, Al 2 O Silica, SiO Calcium oxide + Magnesium oxide, CaO + MgO 13 Other <3 Shelf Life, months, minimum Quantity per Container, gallon (liter) ounces (grams) 11, 32 (312, 907) tube manufacturing variation and may be subject to change without notice. Morgan Advanced Materials Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product s suitability for use with Morgan Advanced Materials Thermal Ceramics.
2 Mastic products Pumpables Pumpable Pumpable XTP Pumpable HT Kaowool Pumpable HS ThermOHot Patch Superwool Pumpable Continuous temperature use limit, F ( C) 1900 (1038) 2400 (1316) 1800 (982) 1900 (1038) 2800 (1538) Classification temperature rating, F ( C) 2000 (1093) 2500 (1371) 1900 (1038) 2000 (1093) Density, pcf (kg/m 3 ) (359) 26 (897) F (110 C) ( ( ) ( ) (1121) wet 60 (961) 75 (1554) ( ) ( ) ( ) (1602) Compressive Strength, psi (MPa), 230 F (110 C) 1800 F (982 C) 45 (0.31) 75 (0.52) 68 (0.47) 2000 F (1093 C) 280 (1.93) 1800 F (982 C) 68 (0.49) F (649 C) 1500 F (816 C) F (982 C) 2000 F (1093 C) F (1371 C) F (1538 C) 1.1 mean 300 F (148 C) F (204 C) F (260 C) 0.5 (0.07) F (371 C) F (427 C) F (538 C) 0.7 (0.10) F (593 C) F (649 C) F (816 C) 1.0 (0.14) F (871 C) 1.56 (0.22) Alumina, Al 2 O Silica, SiO Calcium oxide + Magnesium oxide, CaO + MgO Ferric oxide, Fe 2 O Other Shelf Life, months, minimum Quantity per Container, gallon (liter) manufacturing variation and may be subject to change without notice. Morgan Advanced Materials Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product s suitability for use with Morgan Advanced Materials Thermal Ceramics.
3 Mastic products Cements Cement B CeraKote CeraKote 322D CeraKote 624A Super SticTite ThermOStix Adhesive Continuous temperature use limit, F ( C) 2200 (1204) 2150 (1177) 2200 (1204) 1200 (649) Classification temperature rating, F ( C) 2400 (1316) 2300 (1260) 2400 (1316) 1900 (1038) 1200 (649) Melting point, F ( C) 3250 (1788) 3200 (1760) 3250 (1788) Color white offwhite white Density, pcf (kg/m 3 ), dried 27 (432) 15 (240) Bonding Stregnth, psi (kg/m 3 ) 205 (3284) 180 (2883) 255 (4085) 234 (3748) Alumina, Al 2 O Silica, SiO Other Shelf Life, months, minimum 6 12 Quantity per Container, gallon (liter) 16 (454) oz (g), bottle 50 (23) lb (kg)bag manufacturing variation and may be subject to change without notice. Morgan Advanced Materials Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product s suitability for use with Morgan Advanced Materials Thermal Ceramics.
4 Mastic products s Sealcoat HT Kaowool Rigidizer ThermO Flake KaoSeal KaoSeal AHR Blue Unikote M Unikote S Superwool Sealcoat HT Continuous temperature use limit, F ( C) 2500 (1371) 1600 (871) 200 (93) 2500 (1371) 2800 (1538) 2800 (1538) Classification temperature rating, F ( C) 2600 (1427) 2300 (1260) 1800 (980) 2600 (1427) 3000 (1649) 2900 (1593) Density, pcf (kg/m 3 ) dried ( ) 69 (1106) 69 (1106) ( ) wet ( ) 75 (1202) 75 (1200) Compressive Strength, psi (MPa), fired 2000 F (1093 C) F (1093 C) (2375 F) 0.3 (2375 F) 2400 F (1316 C) 0.5 ( F (1427 C) (2650 F) 2800 F (1538 C) 1.6 mean 500 F (260 C) 0.6 (0.09) 0.88 (0.13) (400 F) F (538 C) F (816C) 1.1 (0.16) 1.09 (0.16) (800 F) 1.31 (0.19) (1200 F) 1.0 (0.14) F (1093 C) 1.5 (0.22) 1.56 (0.23)(1600 F) 2.0 (0.29) Alumina, Al 2 O Calcium oxide + Magnesium oxide, CaO + MgO Silica, SiO Other Shelf Life, months, minimum Quantity per Container, gallon (liter); ounce (gram) 11, 32 (312, 907) tube 1, 5 (4, 19), pail 40 (18) lb (kg) bag 55 (208)drum 11, 32 (312, 907) tube manufacturing variation and may be subject to change without notice. Morgan Advanced Materials Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product s suitability for use with Morgan Advanced Materials Thermal Ceramics.
5 Mastic installation equipment Product description HS100 Extrusion Pump is a modified piston extrusion pump designed to pump or Superwool Pumpable and Sealcoat products in a fast efficient manner. The airoperated HS100 Extrusion Pump is mounted on a platform with wheels for easy movement. Five gallon pails of the Kaowool or Superwool Pumpable materials are positioned in the pump and the extrusion action delivers the product through the supply hose to the application area. The Sealcoat Nozzle assembly is designed to work in conjunction with the HS100 Extrusion Pump to effectively apply the Sealcoat products. The special nozzle atomizes the Sealcoat material, providing an efficient wet gunning process for delivering the material onto a variety of insulation, refractory, or metal surfaces. The AO25 Caulking Gun is an airoperated bulk loaded caulking gun for use with Kaowool or Superwool Pumpable, Moldable and Sealcoat products. It is capable of delivering products at a rate of 1 2 to gallons per minute depending on air pressure and nozzle size. The gun operates on air pressure of psi ( MPa) The CW1 Caulking Wand attaches to the end of the HS100 Pump delivery hose for large volume repairs. This is an ideal setup to apply Pumpable and Sealcoat products to fill gaps in refractory linings and eliminate Hot Spots. Openings in fibre module linings due to shrinkage are readily and effectively filled. Features HS100 Extrusion Pump/Sealcoat Nozzle Easy to operate Quick setup/cleanup Operates on compressed air systems (100 psi, 80 cfm ideal) HS100 Extrusion Pump (top) CW1 Caulking Wand (above left) and Sealcoat Nozzle (above right) AO25 Caulking Gun (below) AO25 Caulking Gun Easy to operate Manually loaded from 5 gallon pails CW1 Caulking Wand Easily attaches to the delivery hose 1 2 inch nozzle diameter
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