Master Chemical Masters of Aerospace

Transcription

1 Master Chemical Masters of Aerospace

2 Master Chemical Masters of Aerospace P2

3 Cutting, grinding, and cleaning fluids approved for the aerospace industry. Master Chemical, global manufacturer of TRIM cutting and grinding fluids, provides the aerospace industry with cutting-edge solutions to their demanding, high-tech alloy cutting and grinding needs. With an impressive 54 approvals from leading global aerospace manufacturers, TRIM has the right fluid to take your production to new heights and make your profits soar. P3

4 Master Chemical. A tradition of excellence. A history of tradition. True to our global committment, Master Chemical is fully vested in Asia. With plants, offices, and distributors throughout Asia, we are poised to address your needs quickly and with expertise. As your business partner, we offer our Asian customers our expansive manufacturing knowledge, hands-on assistance with cost-effective fluid solutions, help with trouble-shooting problems, and free laboratory testing services and analysis. Let Master Chemical and TRIM maximize your production and take your bottom line to new heights. P4

5 Master Chemical Our Global Committment P5

6 APPROVALS United Technologies Corporation (Hamilton-Sundstrand/Pratt Whitney/Sikorsky) PMC 9293 This recently introduced innovation in high-performance coolants, TRIM MicroSol 690XT has already earned United Technologies approval. P6

7 TRIM MicroSol 690XT Meeting the increasing demands of the aerospace industry head-on, TRIM MicroSol 690XT is the pinnacle of high-performance microemulsions. It delivers unsurpassed lubricity with dramatically extended tool life and improved foam control. MicroSol 690XT provides exceptional surface finish and tool life on the difficult-to-machine aerospace aluminum alloys, Inconel, titanium, stainless, and high tensile-strength steels. With an ultra-low foam profile, this next generation microemulsion tackles high-pressure, high-volume applications. It s an excellent alternative to the increased consumption experienced with high-mineral soluble oils, or the tooling underperformance and machine compatibility issues of a synthetic. For peak performance, make it MicroSol 690XT. Case Study TRIM MicroSol 690XT OPERATION: Cutting Inconel and tapping aluminum APPLICATION: Hi-Speed Machining in Oregon produces parts for the aerospace industry. After using a full synthetic, they switched to MicroSol 690XT with astonishing results... Their cutting time for Inconel went from 12 minutes per piece to less than 4 1/2, and the $450 drill lasts SIX times longer! Formerly, when tapping parts, they would line them up, start the taps, put in a machine override to add tapping oil, and then resume. Now, with MicroSol 690XT, they just start it up, walk away, and come back to beautiful parts. Having cut coolant and tool costs dramatically and increased production, Hi-Speed Machining is sold on MicroSol 690XT. P7

8 TRIM MicroSol 585XT Also from the MicroSol family is the highly lubricious TRIM MicroSol 585XT semisynthetic, microemulsion coolant. With characteristics similar to the MicroSol 690XT, it provides high performance without chlorinated EP additives. MicroSol 585XT is exceptional for machining titanium and aluminum alloys, highly-engineered thermoplastics and composites. The extremely hard-water tolerant, fast-wetting coolant markedly extends sump life and provides superior corrosion protection along with substantial savings on time and material. For exceptional lubricity and surface finish, use MicroSol 585XT. Case Study TRIM MicroSol 585XT OPERATION: Milling and drilling aluminum, titanium, and aerospace alloys APPLICATION: A large Thailand-based manufacturer of components for the global aerospace market was experiencing problems with their coolant. They had problems with smoke, odor, corrosion on parts, excessive carry-off, and high coolant consumption. They looked to MicroSol 585XT for the solution to their production problems. With the switch to MicroSol 585XT, issues with smoking, residue, foul odor, rust on parts, and carry-off are a thing of the past. With their coolant consumption an amazing 45% LESS than before, the customer has seen a significant improvement to their bottom line with MicroSol 585XT! P8

9 APPROVALS Airbus 80-T (site specific) Boeing BAC 5008 Bombardier Aerospace BAMS Lockheed G34.62, G , F Lord Corporation MTL-S-0136 Rolls Royce CSS 127 SAFRAN GROUP (Messier/Bugatti/Dowty; Techspace Aero; Hispano Suiza) PCS-4001 United Technologies Corporation (Hamilton-Sundstrand/Pratt Whitney/Sikorsky) PMC 9362 P9

10 APPROVALS Rolls Royce CSS 129 and CSS 131 With approval of Rolls Royce specifications CSS 129 & CSS 131, TRIM E950 is an excellent choice for aerospace OEM s and subcontractors. P10

11 TRIM E950 TRIM E950 delivers remarkable lubricity. A blend of new vegetablebased technology and premium, traditional, lubricity additives, E950 is a very high-performance, low-management fluid. With its mild contact nature and low initial-charge odor, operator-friendly TRIM E950 has no unpleasant smells normally associated with traditional emulsions. Performance-proven, premium E950 delivers extended sump life, exceptional surface finish, and long tool life on difficult-to-machine aluminium alloys, Inconel, titanium, stainless and high tensile-strength steels. Versatile E950 is compatible with all materials except magnesium, hard water tolerant, and low foaming even in soft water. Case Study TRIM E950 OPERATION: Titanium milling APPLICATION: A leading European manufacturer of aerospace structural parts ran titanium milling tests to compare the performance of eight brands of coolants. Against the seven competitive products, TRIM E950 was proven to increase tool life 10% to 100% depending upon the competitive product even against the one advertised as the best available soluble oil for aerospace. Put the proven leader of the pack to work for you make it E950! P11

12 TRIM E850 TRIM E850, a versatile, long-lasting, low-maintenance premium emulsion, is a revolutionary, proprietary blend of green vegetable-based fluids and traditional lubricity additives. E850 is a the high-performance coolant of choice for repeatable precision parts. Setting a new standard for mechanical lubricity, E850 provides exceptional surface finish on typically difficult-to-machine aerospace materials aluminum and titanium alloys, exotics, and stainless and high tensile-strength steels. User-friendly E850 is free of noxious additives, yet offers high-production parts quality, low carryoff, longer sump life, and tangible cost savings. Be in the green with performance-proven green E850. Case Study TRIM E850 OPERATION: Centerless grinding of aluminum, Inconel, titanium and 17-4 stainless steel. APPLICATION: A USA-based machine company specializing in end-feed, through-feed, and end-feed centerless grinding had been having problems with other coolants. They found E850 has been the only coolant to produce the lubricity and surface finish to meet their stringent specifications. Also located in the USA, a major producer of precision commercial and military aerospace components has seen impressive results using E850 for their classified titanium forging machining of under-carriage steering equipment for military aircraft such as the F-16, F-22, F-35, AH-64, B1, C130, CH47, UH 60, S70i, and T38. After a successful trial, another general machining company in the USA made the switch to E850 because they needed a chlorine-free product and chose E850 for its superior lubricity on stainless steel and aluminum. P12

13 APPROVALS SAFRAN GROUP (Messier/Bugatti/Dowty; Techspace Aero; Hispano Suiza) PCS-4001 United Technologies Corporation (Hamilton-Sundstrand/Pratt Whitney/Sikorsky) PMC 9371 P13

14 APPROVALS SAFRAN GROUP (Messier/Bugatti/Dowty; Techspace Aero; Hispano Suiza) PCS-4001 P14

15 TRIM E715 TRIM E715 is a high quality, very stable formula that combines long operational life with consistent performance. Compatible with aluminium alloys, steel alloys, cast iron and yellow metals, versatile E715 has a broad application in machining and grinding a wide range of materials. E715 has high levels of both chemical and mechanical lubricity, to handle the medium- to high-duty machining and grinding. An extremely fine soluble oil emulsion, E715 reduces carryoff for lower total operating costs. As it is chlorineand formaldahyde biocide donor-free, it is particularly well suited for machining aerospace aluminium alloys. The stable, extremely hard-water-tolerant and predictable performance of E715 make it an excellent choice for high-quality and consistent parts manufacturing. Case Study TRIM E715 OPERATION: Aluminium machining. Application: A customer was experiencing heavy residue on the machines with a competitive product. They also reported short sump life. The change was made to E715 and the customer saw real results. Machine cleanliness and operator working conditions were improved dramatically. Sump life increased to an excess of one year between cleanouts with a savings of 24 hours per machine downtime per year. It added up to significant savings on downtime and production costs! P15

16 TRIM C350 The superior lubricity of TRIM C350 premium synthetic metalworking fluid makes difficult aerospace machining a thing of the past. With C350 customers experience longer tool life and less residual stress on machined precision parts. Providing superior corrosion and stain resistance on even the most sensitive aluminum alloys, C350 surpasses the stringent chemical content, environmental, and machining requirements of the North American aerospace industry. A combination of high-tuned synthetic esters and a nonchlorinated EP package, C350 s unique formula produces very high lubricity at the point-of-cut. Exceed your aerospace production expectations with C350. Case Study TRIM C350 OPERATION: Machining advanced aerospace composites APPLICATION: A major manufacturer of aircraft engines with multiple USA production facilities had tried several synthetic coolants for machining their aerospace composite parts. None of the coolants produced the excellent finish and clean parts they were targeting until they tested it and changed all their plants over to C350. With its high lubricity, no oil, and no restricted content for aerospace production, C350 has been a proven performer. The manufacturer has experienced a far superior parts finish and significantly improved cleanliness on its composite parts. C350, has indeed exceeded expectations! P16

17 APPROVALS GE Aviation ACSC-5438 United Technologies Corporation (Hamilton-Sundstrand/Pratt Whitney/Sikorsky) PMC 9378 P17

18 APPROVALS Rolls Royce CSS 130 GE Aviation/Avio Aero Safran Group (Snecma) P18

19 TRIM C272 Hard-working, stable TRIM C272 synthetic provides long operational life and consistent performance. Operating at very high fluid pressures and volumes with little or no foam, TRIM C272 is ideally suited to highvolume and high-pressure applications. C272 has the superior cooling and chip settling characteristics of a premium synthetic product with the improved residues and mechanical lubricity of a semisynthetic. Containing an extremely effective and proprietary nonchlorine, nonsulphur extreme-pressure additive, C272 realizes increased tool life and improved surface finishes. C272 is an excellent choice for machining and grinding both nickel alloy and steel. Case Study TRIM C272 OPERATION: Viper Grinding APPLICATION: A manufacturer of aerospace turbine blades had been experiencing poor coolant filtration, which caused foaming and burning on parts. A 10-micron filter cartridge had been used but required changing daily; frustrated with the excessive filter use, it was removed altogether. The lack of filter lead to other production problems, mainly dirty coolant being offered at the point-of-cut. Finally, they switched to C272 with notable results. The 10-micron filter cartridge was reintroduced and filter life went from one day to three whole months! Problems with foaming disappeared, grinding wheel life increased, burning on parts was eliminated, and sump life was increased to two full years! P19

20 Contact Us Let us create a detailed, facts-based, customized analysis to prove just how much we can save your operation in time, material, and cost, while improving quality, with the premium coolant just right for your production. (SHANGHAI) CO., LTD 1234 Kangqiao East Road, Kangqiao Industrial District, Pudong Shanghai P.R. China For prices or additional information, contact your Master Chemical Corporation Distributor Master Chemical Corporation. TRIM and MicroSol are United States registered trademarks of Master Chemical Corporation. Dec 24, 2015