-CC-SUS. Features & Benefits. Revolutionary Technology

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2 Features & Benefits Revolutionary Technology

3 Cutting Data Great consistency, reliability and long tool life Tool M6 x 1.0 Work Material 304 Stainless Tapping Speed 33 SFM (10 m/min) 304 Holes 304 Holes Still Running! Hole Size ф5.1mm Tapping Length 0.67" (17mm) Coolant Water Soluble (7%) Machine Vertical Machining Center 50 Holes 67 Holes Stopped due to undersized diameters Tapping in 304 stainless, the competitor tap failed due to undersized diameters whereas the EXOPRO -CC-SUS was able to continue running even after 304 holes on both test runs! Stable chip evacuation in 304 stainless steel Tool M3 x 0.5 Work Material 304 Stainless Tapping Speed 26 SFM (8 m/min) 200 Holes 200 Holes Still Running! Hole Size Tapping Length Coolant Machine ф2.5mm 0.24" (6mm) Non-Water Soluble Vertical Machining Center 105 Holes 97 Holes Stopped due to bird nesting OSG s EXOPRO -CC-SUS was still in great condition after tapping 200 holes; while the competitor tap failed after roughly 100 holes due to bird nesting. Superior performance in 17-4PH stainless steel Tool M5 x 0.8 Work Material 17-4PH Tapping Speed 20 SFM (6 m/min) 90 Holes 90 Holes Still Running! Hole Size ф4.2mm Tapping Length 0.4" (10mm) Coolant Water Soluble (10%) Machine Vertical Machining Center 8 Holes Breakage! 5 Holes Although 10 to 16 SFM was the recommended machining speed, OSG s EXOPRO -CC-SUS was able to achieve stable performance in 17-4PH stainless steel, running at a speed of 20 SFM. The competitor tap, on the other hand, failed after just a few holes

4 Cutting Data -CC-SUS Great tool life and efficiency in alloy steel Tool M3 x 0.5 Work Material 4140 (30 HRC) Tapping Speed 56 SFM (17 m/min) Hole Size ф2.5mm Tapping Length 0.24" (6mm) Coolant Water Soluble (10%) Machine Vertical Machining Center EXOPRO -CC-SUS EXOPRO -CC-SUS Competitor A Competitor A Competitor B 200 Holes 200 Holes 9 Holes Breakage! 159 Holes 1 Hole Breakage! Still Running! Breakage! Competitor B 8 Holes Breakage! OSG s EXOPRO -CC-SUS demonstrated superior performance in 4140 alloy steel (30 HRC), even at a high tapping speed of 56 SFM, as recommended by Competitor A. When the ability to synchronize feed is available, EXOPRO -CC-SUS can machine alloy steel with water soluble coolant. EXOPRO -CC-SUS with normal wear after 200 holes Recommended Tap Drills for EXOPRO -CC-SUS in Stainless Be it stub or x-long, coolant-through or solid, carbide or HSS, OSG has a drilling solution for you! List 1150 NEXUS List 5500 EXOCARB -WDO 3D List 1100 EX-SUS-GOLD List 1650 NEXUS List 5510 EXOCARB -WDO 5D List 1600 EX-SUS-GOLD

5 Variable Helix Tap for Stainless List DIN Overall Length, Modified Bottom (2.5P-3P) Tap Size Threads Per Inch Thread Limit Flutes OAL EDP Number UNC UNF 2 56 H H H H H H H H H H H H H H H H H /4 20 H /4 20 H /4 28 H /4 28 H /16 18 H /16 18 H /16 24 H /16 24 H /8 16 H /8 16 H /8 24 H /8 24 H Packed: 1 pc. Available TiN coating only. List No Material Recommended Aluminum Cast Iron Casting Low Med High 1065 Alloy s Die s Titanium HRC 6Al4V (30HRC) High Nickel Alloy Stainless s Hardened s 20 HRC PH ~35 HRC HRC HRC Cutting Speed (SFM) good best

6 Variable Helix Tap for Stainless List (continued) DIN Overall Length, Modified Bottom (2.5P-3P) Tap Size Threads Per Inch Thread Limit Flutes OAL EDP Number UNC UNF 7/16 14 H /16 14 H /16 20 H /16 20 H /2 13 H /2 13 H /2 20 H /2 20 H /16 12 H /16 12 H /16 18 H /16 18 H /8 11 H /8 11 H /8 18 H /8 18 H /4 10 H /4 10 H /4 16 H /4 16 H /8 9 H /8 9 H /8 14 H /8 14 H H H H H Packed: 1 pc. Available TiN coating only. List No Material Recommended Aluminum Cast Iron Casting Low Med High 1065 Alloy s Die s Titanium HRC 6Al4V (30HRC) High Nickel Alloy Stainless s Hardened s 20 HRC PH ~35 HRC HRC HRC Cutting Speed (SFM) good best

7 Variable Helix Tap for Stainless List DIN Overall Length, Modified Bottom (2.5P-3P) Tap Size Pitch Thread Limit Flutes OAL EDP Number M2 0.4 D M D M D M3 0.5 D M4 0.7 D M5 0.8 D M6 1 D M6 1 D M D M D M D M D M D M D M14 2 D M14 2 D M16 2 D M16 2 D M D M D M24 3 D Packed: 1 pc. Available TiN coating only. List No Material Aluminum Casting Cast Iron Low Med High 1065 Alloy s Die s Titanium HRC 6Al4V (30HRC) High Nickel Alloy Stainless s Hardened s 20 HRC PH ~35 HRC HRC HRC Recommended Cutting Speed (SFM) good best

8 Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop Cutting when the tool becomes dull. Stop cutting operation immediately if you hear any strange sounds. Do not modify tools. Use correct tools for the operation. Check dimensions to ensure proper selection. OSG TAP & DIE, INC. 676 E. Fullerton Avenue Glendale Heights IL FAX: Copyright 2013 OSG Tap & Die, Inc. All rights reserved. Printed in USA. EDP# CA