High Performance Polyamide:PA9T
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1 Revised in April, 2016 High Performance Polyamide:PA9T for reliably high performance automotive parts
2 Properties of GENESTAR for automotive applications The lowest water absorption rate among high heat-resistant polyamides. Retains both dimensional stability and strength due to its low water absorption. Superb chemical and hydrolysis resistance. Excellent mechanical properties at high temperature and long term heat resistance. (Tg:PA9T>PA46>PA66) Outstanding fuel barrier properties.
3 Water Absorption
4 Chemical Resistance Retention(%) of tensile strength after dipping in solvent at 23 for 7 days Thickness of specimen : 0.2mmt Yellow cells: at least 80% of initial property retained
5 Mechanical Properties at Elevated Temperature Flexural Modulus of Unreinforced Grade Tg : PA9T PA6T > PA46 Crystallinity : PA9T PA46 > PA6T
6 Long-term Heat Resistance (GF30%, standard)
7 Fuel Resistance Properties Fuel CE10: isooctane/toluene/ethanol = 45/45/10 vol.%
8 Applications EGR Valve Motor Insulator CAC Tank ET Gear Thermostat Housing HVAC gear Heat resistance Dimensional stability Chemical resistance Fuel barrier Window Wiper Motor Gear Sliding Cooling Fuel Air Intake Quick Connector Bearing Retainer Fuel Tube AFS system Gear Wire Harness Cable Tie Fuel Cell Stack Parts Lock Nut
9 HVAC Actuator Gear : Low water absorption, strength at high temp. Grade:G1300A, N1000A Conventional Materials POM, PA66 Problems Decrease in strength and dimensional stability due to water absorption and high heat conditions Requirements Low water absorption, low friction, strength at high temp. Downsizing Advantages Low water absorption Low friction and wear Strength at high temp. Gear:60% weight reduction Actuator: 40% size reduction
10 Wiper Gear : Low water absorption, strength at high temp. Grade:N1000A Conventional Materials POM Problem Breaking due to lack of strength in downsized design Requirements Low water absorption, strength at high temp. Advantages Low water absorption Low wear Strength at high temp.
11 Electronic Throttle Gear : Low water absorption, low friction, strength at high temp. Grade:G1352A Conventional Material PA46 Problem Dimensional stability Requirements Low water absorption, low friction, strength at high temp. Advantages Low water absorption Low friction and wear Strength at high temp.
12 Rack guide for steering : Low water absorption, low wear, strength at high temp. Grade:G1352A Conventional Material Aluminum sinter Problem High cost and weight Requirements Low water absorption, low wear, strength at high temp. Advantages Low water absorption vs other Polyamide Low wear Strength at high temp.
13 Cooling Module for Fuel Cell Stack : Low water absorption, electrical insulation Fuel Cell Stack Grade:G1301A Conventional Material New part Requirements Insulation property after water absorption, acid & LLC resistance Advantages Better insulation property (resistivity) retention after water absorption
14 Thermostat Housing : Chemical resistance Grade:G1350A Conventional Material PPS Problems Heavy, low impact resistance Requirements LLC resistance, low specific gravity, ductility Advantages Low specific gravity Less brittle Forced extraction 20% weight reduction (vs. PPS)
15 Roller for slide door : Chemical resistance Grade:N1000A Conventional Material PA46 Problem Abrasion due to degradation by calcium chloride Requirements Low wear, Calcium chloride resistance Advantages Calcium chloride resistance
16 Cable Tie : Chemical resistance, long term heat resistance Grade:N1001A, N1006A Conventional Material PA46 Problem Degraded by calcium chloride Requirements Calcium chloride resistance, long term heat resistance Advantages Calcium chloride resistance Retention of strength due to its low water absorption rate
17 Wire Harness Protection Tube : Chemical resistance, long term heat resistance Grade:N1006D Conventional Material PA46 Problem Degraded by calcium chloride Requirements Calcium chloride resistance, long term heat resistance Advantages Calcium chloride resistance
18 AFS Gear : Strength at high temperature Adaptive Front Lighting System Grade:G1300A Conventional Material New part Requirements Low friction and retention of strength under high Temp. Advantages Low friction and wear Strength at high temp.
19 CAC Tank : Strength at high temp., long term heat resistance, chemical resistance Grade:G1300A, G1500A, GX1500A Conventional Material Aluminum die-cast, PA46, PA66 Problems Heavy, lack of chemical resistance, Long-term high-heat Resistance, Acid resistance (LPL-EGR) Requirements Chemical resistance, long-term high heat resistance, acid resistance (LPL-EGR) Advantages Heat resistance Thermal fatigue property Chemical resistance 40% weight reduction (vs. Aluminum die-cast)
20 Fuel Related Applications : Fuel resistance, fuel barrier property Fuel tank Locknut Grade:N1001A Conventional material POM Requirements Acid resistance, creep resistance 30% weight reduction (vs. POM) Grade:N1001D Conventional material PA12, ETFE Requirements Resistance, barrier property and low oligomer extraction against fuel Fuel tube 30% weight reduction (vs. ETFE) Grade:G1300A, G1301A, GC1201A Conventional material PA12 Quick connector Requirements Resistance and low oligomer extraction against fuel
21 Typical properties of unreinforced grades
22 Typical properties of reinforced grade
23 EVAL Europe N.V. (Belgium) Kuraray Co., Ltd. (Japan) Kuraray America, Inc. (Houston) Kuraray South America Ltda. (São Paulo )
24 Contact Info Asia-Pacific Keiichi Ota , NTP Plaza 5F., Higashisakura, Higashi-ku, Nagoya-shi, Aichi, Japan TEL: FAX: Europe/Middle East/Africa David Smits Haven 1053, Nieuwe Weg Bus 10 B-2070 Zwijndrecht (Antwerp), Belgium Phone : Fax : david.smits@kuraray.com Keiichi.Ota@kuraray.com North America Sean Cuevas 2625 Bay Area Blvd., Suite 600 Houston, TX 77058, USA Phone : Fax : sean.cuevas@kuraray.com South America Stanley Fukuyama Av. Paulista, 1636 sala 405- CEP São Paulo SP Brasil Phone : Fax : info@kuraray.com.br
High Performance Polyamide:PA9T
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