The Atlas Electric Industries Pvt. Ltd.

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1 The Atlas Electric Industries Pvt. Ltd.

2 ABOUT US M/s. The Atlas Electric Industries Pvt. Ltd. was set up in 1950 as a plastic cabinet manufacturing unit and later on in 1995 diversified into manufacturing of sheet metal parts such as DVD Chassis, Inverter Chassis, AC Outdoor Units, AC Stands for wall, Hanging Plates for AC Indoor Unit, LCD Bracket Stand and Dish Antenna under the guidance of Sh. Navin Kumar Harneja (Director)., Since 1995, due to excellent manufacturing and strict quality control measures the company has established a name in DVD Chassis, Dish Antenna Market. Manufacturing unit of the Company is located as Naraina Industrial Area as a SSI Unit. We have in-house Tool Room and all other manufacturing activities.

3 ABOUT US Company is supplying DVD Chassis and inverter Chassis to M/s JOLLY VIDEOTRONICS-Rampur (U.P.) and to M/s OMEGA ENTERPRISES-Noida. (OSCAR GROUP).The Company is supplying AC Chassis to K INDIA Baddi (H.P.) an O.E. Supplier to M/s L G Electronics Ltd. Company is supplying Dish Antenna to M/s DISH TV India Limited, M/s BhartiTeletech Ltd. (Beetel) and Sun Direct Tv India Pvt. Ltd. Etc. Our unit capacity is 4000 sets of Dish Antenna and 2000 Chasis per day which can be increased on demand. The Company has also expanded the manufacturing units in Bawana (Delhi) and Bawal (Haryana). The company is manufacturing chassis and dish antennas in bawana unit and in bawal company has facility of fabrication of sheet metal components, power coating and cathodic electro deposition coating in bawal especially used for automobile components.

4 ABOUT US With products that are indigenously designed and developed for their efficient functioning, we, "The Atlas Electric Industries", ISO 9001 : 2000,ISO : 2015,ISO 9001:2015,Certified Company, have carved a valuable niche in the national as well as the international market. With cost effective product range, excellent transport facilities and technological advancement, we have fortified a dignified position in our arena. We are a distinguished manufacturer of Antenna 120 X 130 Cm Offset Parabolic Antenna, Antenna 93 X 103 Cm Offset Antenna, Antenna 80 X 90 Cm Offset Parabolic Antenna, Antenna 60 X 70 Cm Offset Elliptical Antenna, Antenna 60 X 65 Cm Offset Parabolic Antenna, Antenna 58 X 61 Cm Offset Parabolic Antenna, Antenna 45 X 50 Cm Offset Elliptical Antenna, Condensing Unit (Model Accent), Condensing Unit Stand set, Condensing Unit (Model Accent Xing, Window Type AC Kit, Condensing Unit Stand Application, High wall mounted units, Matching condensing units.

5 ABOUT US We are also powered by in-house moulds manufacturing facility for any kind of new developments, rectifications and improvements. Our CNC machining center, fully equipped press shop along with powder coating and other supporting facilities have helped us meet the specific requirements of the customers. The ODU manufactured by us are made from dual side galvanized steel powder coated to sustain the most rigorous of weather conditions. These are available in elliptical shape for perfect use in high powered satellites. They are light weight, easy to install and features a highly accurate stamped surface that delivers excellent gain and X-pole performance

6 WHO WE ARE? With products that are indigenously designed and developed for their efficient functioning, we, "THE ATLAS ELECTRIC", ISO 9001 : 2000,ISO : 2015,ISO 9001:2015 Certified Company, have carved a valuable niche in the national as well as the international market. With cost effective product range, excellent transport facilities and technological advancement, we have fortified a dignified position in our arena.

7 HOW WE DO? We have an in-house manufacturing facility in the heart of Delhi, in one of the scheduled industrial areas. We are also powered by in-house moulds manufacturing facility for any kind of new developments, rectifications and improvements.

8 OUR VISION We strive to provide value added solutions at incredible prices. We look forward to getting customers trust each time and help build strong partnerships. As a team, we strive to achieve excellence whilst thriving on challenging projects.

9 OUR MISSION We believe that our customers are the forefront of everything we do. We are fully committed to providing superior workmanship. We attribute our success in our business to our customers. Our highly skilled Team use the cutting-edge technology to produce quality & increase the productivity. This in turn helps us to deliver products and services at better prices.

10 OUR QUALITY Quality is the driving force for us and we never compromise on this factor. We follow a total quality management system at our organization that enables us to stringently supervise preproduction, production and post-production stages. All the operations are checked and administered by a team of quality control inspectors having several years of industrial expertise. We also lay special emphasis on the procurement of the raw material to ensure the customers of defect-free products.

11 ISO CERTIFICATES

12 OUR INFRASTRUCTURE Our greatest strength is our state of the art infrastructure which is coupled with cutting edge technologies. We have all the required manufacturing facilities to produce custom made products at reasonable prices. Our team consists of the best professionals in the industry with years of experience. We also have competent research personnel who are engaged in extensive researches for understanding the dynamics of the industry. We use superior cutting edge technology in our machinery. Owing to our strong and committed Research and Development facility, we are referred to as a technology leader in the industry.

13 SERVICES Sheet Metal Fabrication Powder Coating CED Coating

14 SHEET METAL FABRICATION We are a ONE STOP SHOP sheet metal fabrication unit that offers Quality Services and Products. We offer a wide range of products made to our buyers' specifications from a diverse array of industries. Our incredible team of skilled employees and talented sheet metal designers will come together to deliver custom-made, high-quality sheet metal products. We stock all industry standard grades and sizes of Mild Steel, Stainless steel, GI and Aluminium sheet. Sheet metal fabrication is using sheet metal to build metal machines and structures. It can be a complex process involving many different professionals. Businesses that specialize in sheet metal fabrication are commonly referred to as fabrication shops, or fab shops for short.

15 SHEET METAL FABRICATION Sheet metal fabrication generally involves cutting and burning the sheet metal. Special tools, such as band saws, are used to cut the sheet metal. Band saws have special hardened blades and are capable of feeding the sheet metal to ensure even cutting. Chops saws are also used in sheet metal fabrication. Chop saws are similar to miter saws, but they have an abrasive disk specifically made for cutting sheet metal. Cutting torches are also used in sheet metal fabrication. Cutting torches are cable of cutting large sections of sheet metal with very little effort. Sheet metal fabrication also involves the use of hydraulic breaks. With hydraulic breaks, sheet metal fabrication is simplified, as they help create bends at predetermined angles. Rolling machines are also used in sheet metal fabrication to form steel into round sections.

16 SHEET METAL FABRICATION Another main focus of sheet metal fabrication is welding. After the sheet metal parts are formed, they are assembled and tack welded into place. Various welding techniques can be used in sheet metal fabrication to avoid warping or other visual defects. These include using a stout fixture, welding in a staggered manner, covering the metal with sand during the cooling process, and special straightening processes. Straightening warped steel during sheet metal fabrication is accomplished with an Oxy-acetylene torch. With straightening, heat is applied to the metal in a slow, linear fashion. Using this method, a highly skilled welder can remove even significant warpage. To finish the sheet metal fabrication process, the metal is usually sand blasted, then primed and painted. Then, the finishing touches are placed according to the customer s specifications, and the piece is inspected and shipped.

17 POWDER COATING Powder Coating is a type of coating that is applied as a freeflowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a "skin". The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminum extrusions, drum hardware, and automobile and bicycle parts. Newer technologies allow other materials, such as MDF (mediumdensity fibreboard), to be powder coated using different methods.

18 PROPERTIES OF POWDER COATING Powder coated bicycle frames and parts Aluminium extrusions being powder coated

19 POWDER COATED BICYCLE FRAMES AND PARTS Because powder coating does not have a liquid carrier, it can produce thicker coatings than conventional liquid coatings without running or sagging, and powder coating produces minimal appearance differences between horizontally coated surfaces and vertically coated surfaces. Because no carrier fluid evaporates away, the coating process emits few volatile organic compounds(voc). Finally, several powder colors can be applied before curing them all together, allowing color blending and bleed special effects in a single layer. While it is relatively easy to apply thick coatings which cure to smooth, texture-free coating, it is not as easy to apply smooth thin films. As the film thickness is reduced, the film becomes more and more orange peeled in texture due to the particle size and glass transition temperature (Tg) of the powder.

20 POWDER COATED BICYCLE FRAMES AND PARTS Most powder coatings have a particle size in the range of 2 to 50 μ (Microns), a softening temperature Tg around 80 C, a melting temperature around 150 C, and are cured at around 200 C. for minimum 10 minutes to 15 minutes (exact temperatures and times may depend on the thickness of the item being coated). [1] For such powder coatings, film build-ups of greater than 50 μ (Microns) may be required to obtain an acceptably smooth film. The surface texture which is considered desirable or acceptable depends on the end product. Many manufacturers actually prefer to have a certain degree of orange peel since it helps to hide metal defects that have occurred during manufacture, and the resulting coating is less prone to showing fingerprints.

21 ALUMINIUM EXTRUSIONS BEING POWDER COATED There are very specialized operations where powder coatings of less than 30 micrometres or with a Tg below 40 C are used in order to produce smooth thin films. One variation of the dry powder coating process, the Powder Slurry process, combines the advantages of powder coatings and liquid coatings by dispersing very fine powders of 1 5 micrometre particle size into water, which then allows very smooth, low film thickness coatings to be produced. For garage-scale jobs, small "rattle can" spray paint is less expensive and complex than powder coating. At the professional scale, the capital expense and time required for a powder coat gun, booth and oven are similar to a spray gun system. Powder coatings have a major advantage in that the overspray can be recycled. However, if multiple colors are being sprayed in a single spray booth, this may limit the ability to recycle the overspray.

22 ADVANTAGES OF POWDER COATING INSTEAD OF OTHER COATINGS Powder coatings contain no solvents and release little or no amount of Volatile Organic Compounds (VOC) into the atmosphere. Thus, there is no longer a need for finishers to buy costly pollution control equipment. Companies can comply more easily and economically with the regulations of the U.S. Environmental Protection Agency Powder coatings can produce much thicker coatings than conventional liquid coatings without running or sagging. Powder coated items generally have fewer appearance differences between horizontally coated surfaces and vertically coated surfaces than liquid coated items. The wide range of specialty effects are easily accomplished using powder coatings that would be impossible to achieve with other coating processes. Curing time is significantly faster with powder coating as compared to liquid coating.

23 CED COATING Cathode electro deposition is a wet coating system to provide perfect corrosion protection for all metals. CED is a deposition of layer of primer coat on pre-treated metal parts by dipping the components inside the positively charged paint bath. The coating is applied via electrodes. Later, the components leave the tank. The loosely adhering material is washed away with the filtrate recovered from the catho dip coating paint. This process is suitable for Dip or Continuous conveyor type production widely used in automobile, radiators and other bulk manufacturing industries. Paint film thickness can be easily controlled by time and voltage, and uniform film thickness can be obtained compared with conventional corrosion prevention methods such as air spraying and dipping.

24 CED COATING Moreover edges, corners, inside boxes, and spot welding portions can be appropriately painted without drips on paint films. It can also reduce the amount of paint taken out of the tank by each body, consequently paint loss is low. Corrosion prevention performance can be dramatically improved, including that of closed cross sections. CED process requires Zinc phosphate plant, paint curing oven and CED tank accessories like Dump tank, UF, Analytic cycle, rectifiers, chillers, cooling towers backup power (Anode, Plate, Anode box, Anode tank, Cathode plates, rectifiers, membrane, UF-module, chiller, cooling tower & educators).

25 PRODUCTS VSAT Antenna 120 X 130 Cm Offset Parabolic Antenna Antenna 90 X 100 Cm Offset Parabolic Antenna Antenna 80 X 90 Cm Offset Parabolic Antenna Antenna 60 X 70 Cm Offset Elliptical Antenna Antenna 60 X 65 Cm Offset Parabolic Antenna Antenna 58 X 61 Cm Offset Parabolic Antenna Antenna 45 X 50 Cm Offset Elliptical Antenna

26 VSAT RX/TX 1.05M - TECHNICAL SPECIFICATION

28 ELECTRICAL RX / TX 1.05M Antenna Size 100 x 105 cm Operating Frequency receive GHz Transmit GHz Midband Gain(+/-.5dB) receive 40.6dBi transmit 41.7dBi Antenna Noise Temperature 200 Elevation 46k 300 Elevation 43k Side lobe Envelope Confirming to CCIR Polarization (Tx & Rx) LinearOrthogonal, Orientable Interface Ports WR 75 Insertion Loss 0.2dB max. Cross Polar Isolation(Linear) >30 db (on axis) VSWR 1:3:1 Max. G/T(minimum)@50 El >20 db/k 0

29 ELECTRICAL RX / TX 1.05M Mechanical Reflector Material Steel, 1.0mm thickness Reflector Optics Prime Focus, Offset Feed Reflector F/D 0.84 Mount Type Elevation over Azimuth Mast Pipe Size Ø 58.0 mm Elevation Adjustment Range 50 to 900 fine adjustment Azimuth Adjustment Range 3600 continuous, Coarse

30 ELECTRICAL RX / TX 1.05M Environmental Performance Reflector Material Wind Loading Operational Survival Temperature Operational Survival Atmospheric Conditions Steel, 1.0mm thickness 72 (Km/h) 175 (Km/h) -400 to 600 c -460 to 710 c Salt, Pollutants & Contaminants as Encountered in Coastal & Industrial Area.

31 120 X 130 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

32 TYPE OFFSET - FEED Description 120 x 130 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 42db Surface Accuracy 30 to 50 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.8 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

33 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

34 90 X 100 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

35 TYPE OFFSET - FEED Description 90 x 100 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 40db Surface Accuracy 30 to 50 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.7 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

36 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

37 80 X 90 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

38 TYPE OFFSET - FEED Description 80 x 90 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 39db Surface Accuracy 30 to 50 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.63 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

39 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

40 60 X 70 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

41 TYPE OFFSET - FEED Description 60 x 70 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 38db Surface Accuracy 10 to 30 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.63 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

42 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

43 60 X 65 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

44 TYPE OFFSET - FEED Description 60 x 65 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 38.5db Surface Accuracy 10 to 30 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.63 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

45 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

46 58 X 61 CM OFFSET PARABOLIC ANTENNA TECHNICAL SPECIFICATION

47 TYPE OFFSET - FEED Description 58 x 61 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 38db Surface Accuracy 10 to 30 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.60 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

48 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

49 45 X 50 CM OFFSET ELLIPTICAL ANTENNA TECHNICAL SPECIFICATION

50 TYPE OFFSET - FEED Description 45 x 50 Frequency 10.7 to GGz Antenna Gain (KU-Band) (db) 35db Surface Accuracy 10 to 30 u Elevation Angle 0o to 90o Reflector Material Galvanised Steel Thickness of Reflector 0.60 Operating Temperature Range -40oC to +60oC Surface Finish Powder coated (Polyester) Mounting Bracket Wall & Ground Type Mounting Bracket Material Galvanised Steel Salt Spray Resistance 1000 Hours Minimum Humidity Resistance 1000 Hours Minimum QUV Resistance 300 Hours Minimum

51 TYPE OFFSET - FEED F/D Ratio 0.60 Wind Loading (Operational) 120Km/h Wind Loading (Survival) 180 Km/h

52 THE ATLAS ELECTRIC INDUSTRIES

53 THE ATLAS ELECTRIC INDUSTRIES PVT. LTD. Plot no.49, Sector 14, Phase - 2, IMT Bawal, Distt. - Rewari, Haryana info@theatlaselectric.com theatlas_electric@yahoo.co.in www. theatlaselectric.com

SERIES STB30 STEEL FIXED THERMAL BREAK DETENTION WINDOWS SECTION 08651

SERIES STB30 STEEL FIXED THERMAL BREAK DETENTION WINDOWS SECTION 08651 PART 1 GENERAL 1.1 DESCRIPTION A. Work Included: 1. Furnish all labor and materials to complete the fabrication of detention windows