BALLAST WATER MANAGEMENT
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1 BALLAST WATER MANAGEMENT ERMA FIRST BWTS CERTIFICATION RETROFIT Nikos Drimalas International Sales Manager
2 EPE S.A. Group Established in 1977 and by continuous investing in R&D and new technologies, became a Global player in environmental protection, offering a variety of products and services in the Marine and Industrial field. Produces the sound and reliable ERMA FIRST BWTS, by being at the forefront of R&D with a team of specialists in Water Treatment Technology. Founded in 2001 and comprises the sole fully licensed company in Greece, providing integrated Waste Management & Valorization Services. Environmental Protection Engineering S.A. Group S.A. Group of Companies of Companies
3 EPE S.A. Group can provide a Water & Waste water package POSEIDON FIT Bilge Water Separator Acc. to MEPC.107(49) ALIOS EVO Reverse Osmosis Fresh Water Generator TRITON EC Sewage Treatment Plant Acc. to MEPC.227(64) POSEIDON i Failsafe bilge water accidental discharge Aluminium & Zinc Sacrificial anodes
4 BALLAST WATER TREATMENT = SEPARATION + DISINFECTION
5 ERMA FIRST BWT system options in a glance ERMA FIRST BWTS ERMA FIRST BWTS FIT (Skid) ERMA FIRST BWTS FIT (Loose)
6 ERMA FIRST BWT System ERMA FIRST BWTS Stage - Components SEPARATION 200 microns mesh self-cleaning pre-filter 20 microns Hydrocyclones DISINFECTION Advanced Technology Electrolysis Cells TRO Concentration 8-10 mg/l
7 ERMA FIRST BWT System Ballasting / Deballasting
8 ERMA FIRST FIT BWT System ERMA FIRST FIT BWTS Stage Components Option 1 Filtersafe: 40 microns selfcleaning automatic screen filter Separation Option 2 Filtrex: 40 microns selfcleaning automatic screen filter Disinfection Advanced Technology Electrolysis Cells TRO Concentration 4-6 mg/l
9 Ballasting BWTS 1X
10 Deballasting BWTS 1X
11 Filtration High End Filtration o Screen: Sintered o Screen Material: SS316 or 904L o Filtration grade: >40 μm o Pressure Drop: bar o Capacity : 50 ~ 3,740 m³/h o Installation position: Vertical / Horizontal o Explosion proof type available o Uninterrupted operation under heavy sediment conditions
12 Electrolytic Cell Simplicity in Service o Full Flow Type o Specifically designed for marine applications o Low energy consumption o Negligible pressure loss o Small footprint o Vertical or horizontal installation o No corrosion risk o No acidic cleaning (CIP) is required Sodium Hypochlorite (Chlorine) is produced at a max concentration of 6mg/Lit o Electrodes lifetime exceed 5000 operational hrs o Fresh water operation according to IMO & USCG standards o Very low Hydrogen production that requires no special handling o Made in Sweden
13 CERTIFICATION
14 Approval Status Certification: Grid of Rules IMO/Class Societies Follow updates (USCG) Translate New Requirements ERMA FIRST BWTS System holds: IMO Type Approval by Lloyds/Greek Maritime Administration and Liberia Maritime Administration USCG AMS Acceptance CCS & ABS class type approval in progress ATEX vs IECEx ERMA FIRST BWT Systems are in full compliance with the IECEx requirements in order to be installed in hazardous locations of U.S. flag vessels. USCG Type Approval : In progress but in mature stage
15 ERMA FIRST USCG roadmap NSF I.L. Type Approval Participation Notice ERMA FIRST Time schedule for the USCG Type Approval No. Task 1 USCG Type Approval 2 USCG AMS acceptance 3 Application Submission for USCG Type Approval Start date Finish date Sep-15 4th Qtr COMPLETED LOI 3.Oct.2014 Completed Tests Remaining Tests Land-based test (Total 15 tests) Sep July 2016 Freshwater Testing ( 5 Tests) Sep July 2016 Brackish Water ( 5 Tests) Jun June 2016 Seawater ( 5 Tests) May June Ship-board test ( 5 Tests) Sep-15 1 July Environmental tests 4 COMPLETED 4
16 USCG (AMS) Accepted for the following conditions Operating Specifications Min. Operating Temp.: 3 0C Min. Operating Salinity: 0.9 PSU
17 System Changes & Upgrades in relation to USCG ERMA FIRST BWT Systems required NO Changes or any type of modification in order to start the tests for USCG Type Approval Overall design and systems configuration remained unchanged Treatment process met all the requirements (IMO & USCG AMS) Components where neither altered or replaced
18 System Changes & Upgrades in relation to USCG Manuals Fully descriptive manuals have been developed so vessel s Crew that is or might be involved with the process can have a standard comprehensive reference. Training For the efficient and trouble-free operation of the installed systems ERMA FIRST has developed an in-depth training scheme. Its hands-on format either on board or in our training facilities guaranties the required knowledge background so our systems to be used with confidence. MADC requirement: 0.2 to be reduced to 0.1mg/L Vessel General Permit (VGP) which is related to and defines vessel s effluent limitations (not IMO or USCG) indicates MADC < 0.1mg/L As such, ERMA FIRST BWT Systems have been by default equipped and calibrated to handle efficiently the said TRO limitation.
19 BWT Systems Sold, Installed & Commissioned
20 Reference List
21 Availability of Systems for Retrofit needs
22 ERMA FIRST FIT BWTS Capacity range 50 to 3000 m3/hr Minimized footprint Simple installation Negligible pressure drop Skid or loose Low maintenance ATEX / IECEx configured
23 Installation in E/R ENGINE ROOM ARRANGEMENT
24 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement in ENGINE ROOM E/R floor Port side Plan View
25 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement E/R floor Electrolytic cell Port side Filter Plan View (yellow colored volume indicates required service space)
26 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement E/R floor Port side Plan View (yellow colored volume indicates required service space)
27 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement E/R floor Port side Looking Aft
28 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement E/R floor Port side Electrolytic cell Looking Aft
29 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement Port side Looking FWD E/R floor
30 Installation in E/R ERMA FIRST FIT 1x1000 m3/h: Piping & equipment arrangement Port side Filter Looking FWD E/R floor (yellow colored volume indicates required service space)
31 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System
32 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System on main deck STBD PORT TOP VIEW
33 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System STBD PORT TOP VIEW With pink color is indicated the minimum service space required
34 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System STBD PORT TOP VIEW
35 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System PORT SIDE LOOKING FWD
36 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System PORT SIDE LOOKING FWD With pink color is indicated the minimum service space required
37 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System PORT SIDE LOOKING FWD
38 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System AFT FWD PORT SIDE LOOKING STBD
39 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System AFT FWD PORT SIDE LOOKING STBD With pink color is indicated the minimum service space required
40 Installation on Main Deck MAIN DECK ERMA FIRST Treatment System AFT FWD PORT SIDE LOOKING STBD
41 Operational challenges & rectification
42 Operational challenges & rectification TRO Sensors Indications A relatively more delicate piece of equipment compared to the rest of the Systems components Dependable and in a way sensitive to sample s flow steadiness may result in High or Low flow fault readings Actions An alternative type of TRO Sensor currently under technical & performance evaluation Collaboration with two worldwide known analytical instruments firms for the R&D and production of a robust instrument closer to our requirement for operation in demanding Marine environments
43 Commissioning & Service Stations Local Stations for Preliminary Inspection & Service Japan Korea China (2 stations) Philippines Singapore Dubai Denmark (Scandinavia) Greece Houston U.S. Tampa U.S Spain Netherlands Romania (Black Sea) Germany Lithuania (Baltic) Other on process
44 Thank you for your kind attention
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