THE FUTURE IS HERE Intelligent Reliable Innovative Seamless

Transcription

1 THE FUTURE IS HERE Intelligent Reliable Innovative Seamless

2 WHAT IS? Single integrated solution with a secure, robust and cloud-based infrastructure. Offer real-time monitoring, performance optimization, reporting and more to the future-connected factories. Help take right decision at right time to keep business running 24/7 resulting in impeccable growth. Easy-to-use Easy-to-control Easy-to-learn Secure Machines Stakeholder 2

3 THOUGHT BEHIND To infuse life in assets and make them ingenious. Process Enabling assets to describe problems without too much help from humans resulting in productive, interactive and collaborative industrial ecosystem where assets, processes and people will work in collaboration. Assets People INNOVATION CENTRE 3

4 ECOSYSTEM Suppliers Service Providers CUSTOMER ENVIRONMENT Customers Customer Service Providers BFW ENVIRONMENT Suppliers 4

5 BUILDING SMART AND CONNECTED FACTORIES Planning Service Design Planning Service Design Maintenance Quality Production Maintenance Production Service Planning Design Quality Maintenance Production Quality

6 BUILDING ASSET LIFECYCLE Asset Building Stage Customer Environment Service and Maintenance Delivers digitization of assembly process. Helps achieve measurable results on each activity. Provides high level granular information in one click Delivers information pertaining to sensitive and critical elements Provides improved asset performance Delivers Enhanced asset accountability Offers improved environmental accountability Boosts Assets Life span Offers scheduled ORM services Implements proactive conditions based monitoring Impacts analysis and recommendation Provides training and customer awareness

7 WHY? Receive real-time accurate data from assets in a micro level ensuing monitoring, managing, comparison and improvement of activities and processes as per the requirement of various levels of stakeholders Operators, Maintenance team, Production team, Senior Management, etc. Single solution for all the machines Seamless communication Consistent quality Effective capacity utilization Lean and fast maintenance Avoiding Surprise Breakdowns OEE of each asset Accurate costing of jobs

8 APPROACH 1 2 CREATE COMMUNICATE 3 AGGREGATE 4 ANALYSE 5 VISUALISE Self monitoring CNC machines/equipments to transmit data. Establishment of secured connection & data transmission. Received and recorded secured data enables the discovery of opportunity to lower the cost of maintenance and operations. Data analysis reveals the need for maintenance & more. Context based data access for different roles Operator Executive Regional Support Head Production Supervisors Management Data Security Data Security Industrial Network ETHERNET BFW Custom Controller TCP/IP Publish Service Sub/Pub Model Enterprise Apps through API integration for meaningful insights CRM SAAS API ERP

9 HOW MACHINES ARE GETTING CONNECTED BFW PMS is designed to address the industrial connectivity challenges allows to integrate and install in less than an hour IP: BFW BMV45+ M/C- 01 PMS 001 Iris ID: xx xx xxxx Customer network for Internet CLOUD Or optionally connect through WIFI Customer WIFI for internet

10 ROLE BASED APPROACH FOR END CUSTOMER More Machine Operator Production Supervisor Maintenance Supervisor Management Team

11 OBJECTIVES STAKE HOLDERS Identifies waste in process by men, machines, methods & materials Requests and reports the KPI deviation in real time Drives management KPI to all connected assets Recommends for waste elimination actions ASSETS BUSINESS Connects manufacturing & factories globally Collaborates humans with humans, humans with assets and assets with assets

12 KEY GOALS Tracks consumables as needed & alert Manages breakdown services Offers asset Master Data management Helps in real-time production monitoring Tracks OEE of assets anywhere anytime Records life of key elements of the assets

13 FEATURES AND FUNCTIONS - ONLINE 1. Connects intelligent sensors, assets, subsystems, processes, etc. 2. Provides plan-based OEE as per international standards 3. Ensures role-based access control from Shot to Corporate 4. Connects any existing MIS software 5. Enables real-time asset monitoring any time any where 6. Delivers meaningful process control for meaningful accountability 7. Offers human centric approach [KPD, key performance deliverables] 8. Helps operators & production team deliver best of productivity 9. Enables one-click access to reach OEM service 10. Delivers 24 x 7 monitoring & support 11. Works as a onestop total solution provider 12. Reduces spare part inventory by VSPU Compressive QC approach 13. Takes compressive QC approach 14. Provides regular updates through notification & alerts [SMS, ] 15. Directs to cloud, no Gateway approach

14 FEATURES AND FUNCTIONS - OFFLINE 1. Implements graphical diagnosis of assets & equipment a) Provides real-time field device status and diagnostics of major assets components b) Provides magazine with tool information 2. Delivers customer SOP, safety manuals, work instructions and PDF drawing viewer 3. Offers 3D visualization of running program on assets 4. Assists in getting 3D view with rotate, tilt function of STL files 5. Helps in program editing and transfer 6. Gives huge program & storage memory 7. Enables USB file transfer 8. Provides industrial grade hardware with touch screen & many more

15 USP MAXIMISE ASSET RETURNS Any asset brand. Any control brand. Easy user interface Quick connect. DIY connectivity process. Online ordering and delivery. Simple monthly/ quarterly/yearly online subscription. Intelligent interpretation of data scalable options at multiplelevel users. Asset signature data and current status data.

16 BENEFITS Real-time monitoring & operator assistance to ensure maximum deliverables: Assets status Real-time OEE 24 hours sliced chart of asset status Current running part status Real-time alarm & alarm stoppage Real-time QC info Operator info Real-time feed override Real-time consumable request Intelligent energy consumption Spare parts utilization

17 BENEFITS Production management: OEE (performance, availability, quality) Actual production vs plan with ok / not ok tags Part produced vs part price Production quality trend, selling price trend Compare machines OVR status & report Setup, idle, breakdown status & report QC data status & report Maintenance management: Break down workflow [MTTR & MTBF] Spare part usage & planning Alarm & reports Consumable request status & report Power consumed status & report Maintenance & AMC

18 Pre- vs : COMPARISON With Connectivity to Cloud Data collection of cycling, breakdown and critical aspects Connectivity is value addition to BFW customers BFW Engineering team can gain insights Data extraction can be done by BFW at a cost Possibility of rollout to all BFW machines Insight to element life, power consumption, etc., Accurate OEE calculation Without No machine connectivity No data collection capabilities Connectivity is customers lookout No insights to BFW on machine performance data Data extraction additional cost for customer No homogenous solution for interfacing BFW Machines No insight to element life, power consumption to customer Complexity in determining OEE with better accuracy

19 FOR FREE TRIAL Talk to BFW Regional Sales Representative TO GET DETAILED INFORMATION ABOUT Contact: Mr. Hariharan N Call: Mail: nhariharan@bfw.co.in