CERTIFICATE OF APPROVAL No CF 663 HILTI AG

Transcription

1 CERTIFICATE OF APPROVAL No CF 663 This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of BU Chemicals, Feldkircherstrasse 100, Postfach 333, 9494-Schaan, Principality of Liechtenstein Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto: CERTIFIED PRODUCT Hilti CP670 / CP673 Fire stop coating system TECHNICAL SCHEDULE TS03 Penetration Sealing Systems Signed and sealed for and on behalf of CERTIFIRE Sir Ken Knight Chairman - Management Council Page 1 of 10

2 1. This relates to the use of for the fire protection where there are services penetrating walls & floors. The detailed scope is given in the Approval Matrix included in this Certificate. This shows the thickness and acceptable services for the board seals required to provide fire resistance periods in accordance with BS 476: Part 20: 1987 of up to 240 minutes for differing services and wall/floor constructions. EN data is also available, contact Hilti for further details. 2. This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section 2 of the Technical Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account. 3. The product is approved on the basis of: iv) Initial type testing v) Audit testing at the frequency specified in TS03 iii) A design appraisal against TS03 vi) Inspection and surveillance of factory production control vii) Production surveillance under ISO 9001: The masonry, concrete or drywalls shall be at least 100 mm thick and have at least the same fire rating as that required for the penetration seal. The concrete floors shall be at least 150 mm thick and have at least the same fire rating as that required for the penetration seal. 5. The services which may be fitted through the seals are cable trays, cables, steel/copper/hdpe/pvc pipes and dampers, as detailed within the Approval Matrix included in this Certificate. 6. The relates to ongoing production. Product and/or its immediate packaging is identified with the manufacturers name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate. 7. Data for non-fire resistance properties (referenced in tables in the following pages) is also available but not is not approved by CERTIFIRE under TS10, contact Hilti for further details. Page 2 of 10 Signed

3 Approval Matrix - Up To 60 Minute Floors Product Name: Density of board: 160 kg/m 3 minimum Cable Tray (up to 520 mm wide by 100 mm high max.) PVC sheathed copper core cables up to 78 mm diameter/maximum conductor size 3 x185 mm 2 / 1 x150 mm 2 PVC sheathed copper core cables up to 52 mm diameter/maximum conductor size 4 x185 mm 2 Single layer Steel pipes up to mm diameter and up to 14.2 mm pipe (50 mm) wall lagged with 40 mm thick stone wool (40-50 kg/m 3 ) to 1000 & mm, minimum length Double Copper pipes up to 88.9 mm diameter and up to 2.5 mm pipe layer wall lagged with 40 mm thick stone wool (40-50 kg/m 3 ) to 1000 (100 mm) mm, minimum length PVC pipes up to 160 mm diameter and up to 11.9 mm pipe with CP643N pipe closure devices HDPE pipes up to 160 mm diameter and up to 14.6 mm pipe with CP643N pipe closure devices Blank seals Single layer 600 mm wide, unlimited length (Butt jointing of 600 mm long boards is permitted). Double layer 1200 mm wide, unlimited length (Butt jointing of 600 mm long boards is Maximum aperture: permitted, full boards must be used across aperture width) Maximum unsupported area (without services or blank seal) 1000 mm wide, unlimited length The floors shall be concrete minimum of 150 mm thick/1600 kg/m 3. Floors All concrete floors shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls: Boards tightly friction fitted into the aperture at the top of the floor. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670/CP673 for cables/trays, length min. 150 mm, thickness 1 2 mm Services should be rigidly supported via steel angles, hangars or channels, not further than 150 mm and 420 mm from the upper surface of the sealing system. See Hilti gas tightness report ibmb from Freiberg University of Durability: No. 3206/ A Mining and Technology Movement Capability: Page 3 of 10 Signed

4 Approval Matrix - Up To 120 Minute Floors Product Name: Density of board: 160 kg/m 3 minimum Cable Tray (up to 500 mm wide by 60 mm high max.) Cables up to 80 mm diameter Steel pipes up to 32 mm diameter and up to 4.0 mm pipe wall lagged with 30 mm thick stone wool (100 kg/m 3 ) to 500 mm, minimum length Steel pipes up to mm diameter and up to 14.2 mm pipe wall lagged with 30 mm thick stone wool (100 kg/m 3 ) Double to 800 mm, minimum length layer Copper pipes up to 88.9 mm diameter and up to 1.8 mm (100 mm) pipe wall lagged with 40 mm thick stone wool (100 kg/m 3 ) to 800 mm, minimum length PVC pipes up to 160 mm diameter and up to 11.9 mm pipe with CP644 pipe closure devices HDPE pipes up to 160 mm diameter and up to 14.6 mm pipe with CP644 pipe closure devices Blank seals 120 minutes 120 minutes 1000 mm wide, unlimited length (Butt jointing of 600 mm long boards is permitted, full boards must be used across aperture width) Maximum aperture: Maximum unsupported area (without services or blank seal) 1000 mm wide, unlimited length The floors shall be concrete/aerated minimum of 150 mm thick/650 kg/m 3. Floors All concrete floors shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls: Boards tightly friction fitted into the aperture at the top of the floor. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670/CP673 for cables/trays, length min. 150 mm, thickness 1 2 mm 0.37 W/m 2 K (stated by Services should be rigidly supported via steel angles, hangars or channels, not further than 150 mm and 420 mm from the upper surface of the sealing system. See Hilti gas tightness report from Freiberg University of Mining and Technology Durability: Movement Capability: Page 4 of 10 Signed

5 Approval Matrix - Up To 120 Minute Product Name: Density of board: 160 kg/m 3 minimum Cable Tray (up to 520 mm wide by 100 mm high max.) 120 minutes 60 minutes Cables up to 10 mm diameter 90 minutes 30 minutes Cables mm diameter 90 minutes 60 minutes Cables mm diameter 90 minutes 30 minutes Cables mm diameter 90 minutes 60 minutes Single layer Mild steel trunking up to 250 mm x 250 mm (1.5 mm (50 mm) thick) and infilled with test proven fire stop 120 minutes 30 minutes Steel pipes up to 250mm diameter & up to 6.3mm pipe wall Steel pipes up to 165 mm diameter & 3.5 to 5.0 mm pipe wall Copper pipes up to 108 mm diameter and up to 2.0 mm pipe wall Blank seals 120 minutes 60 minutes 5000 mm wide by 1200 mm high (vertical butt jointing is permitted). Maximum aperture: Maximum unsupported area (without services or blank seal) 600 mm wide by 900 mm high Drywalls shall be minimum 100 mm thick and incorporate minimum 2 layers of 12.5 mm thick Type F gypsum boards on both faces. Apertures to be lined with 2 layers of board. Masonry/block walls shall be concrete minimum of 100 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls & drywalls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670 / CP673 for copper and steel pipes, length min. 150 mm, thick-ness 1 2 mm Services should be rigidly supported via steel angles, hangars or channels, not further than 250 mm and 540 mm from both faces of the sealing system. See Hilti gas tightness report from Freiberg University of Durability: Mining and Technology Movement Capability: Page 5 of 10 Signed

6 Approval Matrix - Up To 120 Minute (continued) Product Name: Density of board : 160 kg/m 3 minimum PVC pipes 110 mm diameter and up to 4.0 mm wall with CP643N pipe closure devices HDPE pipes 110 mm diameter and up to 5.6 mm wall with CP644 pipe closure devices surface recessed Single layer into the board (50 mm) PVC pipes up to 110 mm diameter and up to 9.2 mm wall with CP645 pipe closure devices Polypropylene (PP) pipes up to 110 mm diameter and up to 11.0 mm wall with CP645 pipe closure devices Acryonitrile butadiene styrene (ABS) pipes up to 110 mm diameter and up to 6.8 mm wall with CP645 pipe closure devices 5000 mm wide by 1200 mm high (vertical butt jointing is permitted). Maximum aperture: Maximum unsupported area (without services or blank seal) 600 mm wide by 900 mm high Drywalls shall be minimum 100 mm thick and incorporate minimum 2 layers of 12.5 mm thick Type F gypsum boards on both faces. Apertures to be lined with 2 layers of board. Masonry/block walls shall be concrete minimum of 100 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls & drywalls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. N/A Services should be rigidly supported via steel angles, hangars or channels, not further than 250 mm and 540 mm from both faces of the sealing system. See Hilti gas tightness report from Freiberg University of Mining and Technology Durability: Movement Capability: Page 6 of 10 Signed

7 Approval Matrix - Up To 120 Minute (continued) Product Name: Density of board : 160 kg/m 3 minimum Cable Tray (520 mm wide by 100 mm high max.) 120 minutes 60 minutes Cables up to 10 mm diameter 120 minutes 120 minutes Cables mm diameter 120 minutes 120 minutes Cables mm diameter 120 minutes 120 minutes Cables mm diameter 120 minutes 120 minutes Double Mild steel trunking up to 250 mm x 250 mm (1.5 mm layer (100 thick) and infilled with test proven fire stop 120 minutes 30 minutes mm) Steel pipes up to 250mm diameter & 6.3mm pipe wall 120 minute N/A Steel pipes 114 mm diameter & 4.0mm pipe wall lagged with minimum stone wool (110 kg/m 3 ), to 120 minutes 120 minutes 450 mm length minimum Copper pipes up to 108 mm diameter and 2.0 mm pipe wall 120 minute N/A Blank seals 120 minutes 120 minutes 5000 mm wide by 1200 mm high (vertical butt jointing is permitted). Maximum aperture: Maximum unsupported area (without services or blank seal) 600 mm wide by 900 mm high Drywalls shall be minimum 100 mm thick and incorporate minimum 2 layers of 12.5 mm thick Type F gypsum boards on both faces. Apertures to be lined with 2 layers of board. Masonry/block walls shall be concrete minimum of 100 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls & Drywalls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670/CP673 for cables/trays, length min. 150 mm, thickness 1 2 mm Services should be rigidly supported via steel angles, hangars or channels, not further than 250 mm and 540 mm from both faces of the sealing system. See Hilti gas tightness report from Freiberg University of Mining and Technology Durability: Movement Capability: Page 7 of 10 Signed

8 Approval Matrix - Up To 120 Minute (continued) Product Name: Density of board : 160 kg/m 3 minimum PVC pipes 110 mm diameter and 4.0 mm pipe with CP643N pipe closure devices HDPE pipes mm diameter and mm wall with CP644 pipe collars surface mounted on both sides 120 minutes 60 minutes HDPE pipes 160 mm diameter and 14.6 mm wall with CP644 pipe collars surface mounted on both sides 120 minutes 120 minutes PVC pipes 160 mm diameter and 1.8 to 11.9 mm wall with Double layer 120 minutes 120 minutes CP644 pipe collars surface mounted on both sides (100 mm) HDPE pipes 110 mm diameter and 5.6 mm wall with CP644 pipe collar recessed into the board PVC pipes up to 110 mm diameter and 9.2 mm wall with CP645 pipe closure devices Polypropylene (PP) pipes up to 110 mm diameter and 11.0 mm wall with CP645 pipe closure devices Acryonitrile butadiene styrene (ABS) pipes up to 110 mm diameter and 6.8 mm wall with CP645 pipe closure devices 5000 mm wide by 1200 mm high (vertical butt jointing is permitted). Maximum aperture: Maximum unsupported area (without services or blank seal) 600 mm wide by 900 mm high Drywalls shall be minimum 100 mm thick and incorporate minimum 2 layers of 12.5 mm thick Type F gypsum boards on both faces. Apertures to be lined with 2 layers of board. Masonry/block walls shall be concrete minimum of 100 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls & Drywalls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670/CP673 for cables/trays, length min. 150 mm, thickness 1 2 mm Services should be rigidly supported via steel angles, hangars or channels, not further than 250 mm and 540 mm from both faces of the sealing system. See Hilti gas tightness report from Freiberg University of Mining and Durability: Technology Movement Capability: Page 8 of 10 Signed

9 Approval Matrix - Up To 240 Minute Product Name: Density of board: 160 kg/m 3 minimum Double layer (100 mm) Blank seals 240 minutes 120 minutes Maximum aperture: Maximum unsupported size 600 mm wide by 900 mm high Masonry/block walls shall be concrete minimum of 200 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. N/A N/A See Hilti gas tightness report from Freiberg University of Mining and Technology Durability: Movement Capability: Page 9 of 10 Signed

10 Approval Matrix - Up To 240 Minute (continued) Product Name: Density of board: 160 kg/m 3 minimum Split double layer with internal support (130 mm) Maximum aperture: Cable Tray (520 mm wide by 100 mm high max.) 180 minutes 120 minutes Cables up to 20 mm diameter 180 minutes 120 minutes Cables mm diameter 180 minutes 120 minutes Cables mm diameter 180 minutes 120 minutes Mild steel trunking up to 250 mm x 250 mm (1.5 mm thick) and infilled with test proven fire stop 240 minutes 30 minutes Steel pipes up to 250mm diameter & 6.3mm pipe wall 240 minutes 30 minutes Steel pipes 114 mm diameter & 4.0mm pipe wall lagged with minimum stone wool (110 kg/m 3 ), to 240 minutes 120 minutes 450 mm length minimum Copper pipes up to 108 mm diameter and 2.0 mm pipe wall 240 minute N/A PVC pipes 110 mm diameter and 4.0 mm pipe with CP643N pipe closure devices HDPE pipes 110 mm diameter and 5.6 mm pipe with CP644 pipe closure devices surface mounted on both sides 240 minutes 180 minutes HDPE pipes 110 mm diameter and 5.6 mm pipe with CP644 pipe closure devices surface recessed into the 240 minutes 60 minutes board Mild steel dampers up to 1200 mm x 1200 mm (1.5 mm thick) and infilled with test proven fire stop 240 minutes N/A Blank seals 240 minutes 240 minutes Unlimited width by 5000 mm high (vertical & horizontal butt jointing is permitted). Masonry/block walls shall be concrete minimum of 130 mm thick/650 kg/m 3. All walls shall have at least the same fire rating as that required for the barrier. Concrete/masonry walls: Boards tightly friction fitted into the aperture at mid width of the wall. Board to aperture junction and butt joints are sealed with CP606 sealant. Apertures for penetrating cables/trays are to be tightly fitting and be sealed/ made good with CP606 sealant. CP670/CP673 for cables/trays, length min. 150 mm, thickness 1 2 mm Services should be rigidly supported via steel angles, hangars or channels, not further than 250 mm and 540 mm from both faces of the sealing system. See Hilti gas tightness report from Freiberg University of Mining and Durability: Technology Oberursel A51325/3093, A51314/3093, A51642/3093 & Movement Capability: Page 10 of 10 Signed