UNILAB MODULAR CLEAN LABS

Transcription

1 Sized to suit your space requirements, pre-engineered for prompt on site assembly. Equipped with HVAC system, lighting & electrical service to specs. HEPA filtered supply air to suit your modular clean lab applications. HEMCO pre-engineered modular construction for prompt on-site assembly to meet lab space requirements, easily expanded and relocated to suit future Lab Planning needs providing space and energy savings, Now and in the future. Made in the U.S.A. HEMCOR ISO 9001:2008 Certified Company

2 Electronics Modular Clean Lab, Class 1000, with airlock Tissue Culture Modular Clean Lab, Class 10,000, Hazardous Safety Modular Clean Lab, HEPA in-hepa out Where critical levels of cleanliness must be maintained, HEMCO UniLab pre-engineered modular system offers a cost-effective alternative to conventional construction while providing quality, durability and modular clean lab performance. HEMCO UniLab Modular Clean Lab modulars are movable and expandable and to provide years of usability and versatility. HEMCO UniLab Modular Clean Lab wall systems can interface with the modular clean lab fl oor, ceiling and mechanical components to provide a clean workspace that maintains optimum airfl ow, pressure, temperature, humidity and cleanliness. HEMCO UniLab Modular Clean Labs can also be free standing structures, independent of the surrounding area. Rooms can be engineered to meet special size requirements. 2 Clean Lab, Class 100,000 At HEMCO, we understand your needs. Modular construction allows fast, easy installation as well as design fl exibility to meet your changing needs without sacrifi cing quality. HEMCO UniLab Modular Clean Lab systems are built to your exact specifi cations to ensure optimal performance. Pre-engineered modular design minimizes construction costs and delays.

3 PRE-ENGINEERED by HEMCOR Clean Lab, Class 100, with airlock Compounding Modular Clean Lab, Class 1000, with filtered airlock Calibration Clean Lab, Class 10,000 CONSTRUCTION FEATURES Wall and ceiling panels are chemical resistant,smooth and non-porous for easy cleaning and decontamination. Panel surfaces can be constructed of fi berglass, stainless steel, coated steel or aluminum. Convenient access to HEPA fi lters and lighting allows them to be serviced from inside the room. Special airlocks, gowning areas and pass-throughs can be designed into the modular clean lab. CONCEPT TO COMPLETION HEMCO s experienced technical staff will gladly assist in the design and engineering of your clean room from concept to completion. Technical staff will work closely with you to answer questions or suggest solutions, helping to develop a modular clean lab to your exact specifi cations. Visit our website at to request a HEMCO Modular Clean Lab Specifi cation Planner. 3

4 Room 3 PHOTOLITH LAB 22 L X 10 W X 9 H Class 100 (IS0-5) Equipped with light sensitive windows,photoresist lighting, lab fume hoods and furniture. MULTI DISCIPLINARY RESEARCH BUILDING West Campus - University of Kansas Lawrence, Kansas The HEMCO modular clean lab laboratory suites were built, installed and certifi ed for exploratory life sciences research. Project featured design and planning for future bio-research expansion and the concept of engineering from the inside out. Flexible labs and collaboration areas are designed to encourage interaction between disciplines. Room 4 DEPOSITION LAB 20 L X 12 W X 9 H Class 1000 (IS0-6) Equipped with lab furniture and wall cases. Room 5 EQUIPMENT ROOM 22 L X 9 W X 9 H Class 10,000 (IS0-7) Equipped with process piping and facility support systems. CREDITS Architect: Gould Evans, Kansas City, MO Engineering: Cannon Design St. Louis, MO PROJECT STATS Over 2,000 sq. ft. of modular clean lab suites. Class 100 (IS0-5), Class 1,000(IS0-6), Class 10,000 (ISO-7) modular clean labs Modular wall panel construction with integral air returns Fan powered HEPA fi lters rated at 99.99% effi cient Modular clean lab lighting maintained at 80 to 100 foot candle Softwall modular clean lab further isolates cleaner space within modular clean lab Entry access security Emergency egress doors Special UV and tinted window treatments 4 General Contractor: JE Dunn Kansas City, MO Owner: University of Kansas Lawrence, KS Room 6 PLASMA ETCH LAB 19 L X 13 W X 9 H Class 1000 (IS0-6) Equipped with Class 10Q (IS0-6) isolation soft wall clean area, and wall pass-through. Room 8 CORRIDOR 46 L X 5 W X 9 H Class 1000 (IS0-6) Equipped with emergency exit and emergency eye wash stations.

5 MODULAR CLEAN LAB LABORATORY SUITES Class 100, Class 1000 and Class 10,000 Modular clean labs were constructed utilizing a modular wall panel design system. A sealed modular clean lab T-grid suspended ceiling suspends from a roof deck, creating an interstitial plenum for HEPA fi lter supply. This plenum also provided as the location for sprinkler lines/drops, electrical/communication conduits and utility services that serve the modular clean labs. Room 1 GOWNING ROOM / AIRLOCK ENTRANCE 18 L X 9 W X 9 H Class 10,000 (IS0-7) Equipped with storage cabinets, lockers, change bench and sink. Entry Room 2 SEM LAB 14 L X 13 W X 9 H Class 100 (IS0-5) Equipped with lab fume hoods and furniture. FAN POWERED HEPA MODULE 2 X 4, 99.99% 0.3 micron HEPA fi lter, 90 initial 0.47 w.g., 115v low watt A/C, 60Hz 1ph, includes prefilter, on/off/variable speed control, powder coated steel housing. Room 7 WET LAB 36 L X 14 W X 9 H Class 1000 (IS0-7) Equipped with lab fume hoods, laboratory furniture and wall pass-through. LEGEND Fan Filter Module 2 X4, HEPA-99.99% eff., 120v Fluorescent Light Fixture 2 X 4, air tight, 4-tube, 120v Emergency Safety Station Eye/face wash, pull down fl ush mount 5

6 Quick Ship UniLab Modular Clean Labs Made in the U.S.A. HEMCO UniLab Modular Clean Lab Room Structures are innovative, pre-engineered modular laboratory workspaces with HEPA filtered supply air, built to your exact process, size and design requirements, for ventilation and safety. 6 X 8 QC Lab w/base floor Modular HEPA Clean Labs and Applications Industrial Quality Control Laboratory Hazardous Materials Testing CMM/Calibration Lab Controlled Environment Rooms Designated Control Rooms Additional Lab Space As technologies change, companies need facilities that can immediately be put into use or quickly adapt with a minimum amount of installation, time, and cost. The UniLab Modular Clean Lab features a pre-engineered modular wall panel system that is a cost effective and time effi cient alternative to traditional construction. It gives you a fully equipped, high quality enclosure that is easily expanded or relocated as needs change. Determine where the room should be located, assemble the ModuLab, connect services and start your process. 8 X 12 Calibration Lab The UniLab Modular Clean Lab can fi t a wide range of applications. Wall panel options are available to meet thermal, chemical resistance, sound, and fi re control requirements. Room roof panels can offer load bearing capacity and suspended ceiling systems are available for pressurized overhead supply plenums. Complete environmental control systems can be supplied to meet your precise specifi cations. Temperature, humidity, room pressure, and variable exhaust control packages are engineered into a convenient and versatile control panel. UniLab Modular Clean Labs can be shipped knocked-down to fi t through a standard doorway for easy on-site erection. If desired, it can be shipped pre-assembled for turnkey operation complete with laboratory fume hoods, furniture, and all component equipment to meet your laboratory requirements. 10 X 16 Clean Lab You can detail your specifi c requirement on our convenient specifi cation planner. Request an Innovative Modular Labs and Rooms catalog at Quick Ship Modular Laboratory Floor Plans Cat. No (6 x 8 ) Cat. No (8 x 8 ) Cat. No (8 x 12 ) Cat. No (8 x 16 ) Quick Ship Models with optional casework & fume hood as shown above. Rooms include: lab furniture, countertops (yellow), sink and gooseneck faucet (green), fume hood (orange), fluorescent lighting (blue), and 48 slide entry door (purple). Request a tech data sheet for room specifications. 6

7 HEMCO Plan-A-Lab Worksheet The HEMCO Plan-A-Lab enables you to conveniently lay out your lab furniture and your modular lab room structure to enclose and regulate the lab work area. Existing Walls A Emergency Shower Gemini Voyager Basic Corner Scribe UniFlow Fume hoods UniFlow Fume Hoods Canopy hood 4-0 X 6-8 Door Endeavor Atlantis Easily Lay Out a Complete Lab UniFlow Fume Hoods Gemini Enterprise Corner Cabinet B 3-0 X 6-8 Door C 288 For Lab Planning worksheet please visit: PlanALab.pdf shown above 20 X 24 (2) wall system Furniture Layout Instructions 1. Determine the dimensions of the area (wall to wall) where the proposed lab furniture will be located. 2. Position the countertops in desired location for optimal work fl ow effi ciency and ergonomics. 3. Remember to allow a wider dimension of 42 for aisle width. Higher traffi c aisles require a wider dimension. 4. Locate water drain and supply locations for required sink placement. 5. Decide if backsplashes, rear curbs, or island reagent shelves are required. 6. Specify the style of grouping or individual cabinet selection. 7. If utility services are required, such as electrical services, service fi xture key cocks, DI or cold water faucets, and safety services, please locate their placement on the bench tops. 8. Specify fume hood model or size if required. Should a modular room structure be required to isolate the lab work area from a surrounding warehouse or production area, follow these steps. 1. Specify inside dimension requirements, verify available height clearance above the room, and verify the distance to the roof above. see above diagram. 2. Determine the number, type, and size of doors required and whether windows are needed. 3. If air conditioning is required, please detail the number of people, heat load of proposed lab instruments, ambient surrounding temperature, and the desired location for HVAC (e.g. fl oor, wall, roof, etc.). 4. Advise the class of clean room and if an airlock will be necessary. 5. Consider if the proposed lab can be accessed from a dock area. 7

8 Request a free brochure at and browse the entire selection of HEMCO Laboratory Equipment EnviroMax Enclosures for Robotic and Automated Lab Processes Laboratory Planning Solutions Complete Planning Guide UniFlow Laboratory Fume Hoods Brochure UniMax Large Floor Mount Walk-In Fume Hoods Brochure Scientific Equipment and Furniture Association R HEMCO Corporation 711 S. Powell Road Independence, MO MCL Made in U.S.A. Specify UNILAB Modular Clean Labs on Your Next Lab Project HEMCOR ISO 9001:2008 Certified Company Phone (816) Fax (816)