Product Selector. Engineered Façade Systems

Transcription

1 Product Selector Engineered Façade Systems August 2017

2 Introduction BENCHMARK By Kingspan A turning point in building design BENCHMARK By Kingspan has partnered with market leading manufacturers to provide engineered façade systems, designed with the ability to support a wide range of options including ACM, ceramic tile, porcelain stone and thin-brick. In an endless choice of colors, providing a striking finish that will give buildings a modern, stylized appearance. Design flexibility allowing a variety of fascia / cladding materials Engineered to fit an architect s exact design criteria Integrated joint and rails to minimize through-fastening penetrations Fully warrantied system The integrated system meets latest codes and standards IECC, ASHRAE 90.1 and NFPA 2

3 Contents Introduction 2 System Comparison 4 KarrierPanel System 6 ACM/MCM Façade Systems 8 Energy efficient, high performance building envelope Complete training to ensure weathertightness and proper installation Plate Façade System 12 Extruded Plank Façade System 16 Thin Brick Façade System 20 Ceramic Tile Façade System 24 Increased build speed to allow interior trades to begin work sooner Single-source solution providing consistency and less project coordination Porcelain Stone Façade System 28 QuadCore Technology 32 Also available from BENCHMARK 34 3

4 System Comparison Engineered Façade Systems These façade systems utilize the same advanced insulated panel technology that delivers a high performance building envelope, and at the same time reduces complexities in design and constructibility. Once our KarrierRail system has been installed, the building is fully weathertight, allowing internal fit-out to commence and removing the façade installation from the critical path. ACM MCM Plate When compared to traditional multi-component façade systems, BENCHMARK By Kingspan s Engineered Façade Systems provide benefits in a number of areas. Plank Ceramic Tile Fire Structural Thermal Wind Porcelain Stone Thin Brick Water Acoustic 4

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6 + = KarrierPanel System Product Specification Unique KarrierRail KarrierPanel utilizes a Kingspan designed unique rail. This stable and secure structural rail safely transmits positive and negative live and dead loads from the multiple façades through panel and rail fasteners to the structural supports behind the insulated panels. Additional, expansion fasteners securing the exposed rail edge, provide extra fastening capacity and stability to the rail. The rail has been developed to fully integrate with Kingspan s KS series panel joint. This rail system does not penetrate the air vapor barrier and enables multiple types of rain screens to be attached to the KarrierPanel rail ranging from brick to single skin metal. Exterior profile: Shadowline or flat with stucco embossing (optional non-embossed) Interior profile: Shadowline or flat with stucco embossing (optional non-embossed) Exterior gauge: 26, optional 24 or 22 ga Interior gauge: 26, optional 24 or 22 ga Width: 42 standard (24, 30, 36 optional) Reveal: 3/8 to accommodate rail Lengths: 8-56 Thicknesses: 2, 2.5, 3, 4, 5 and 6 Post fabrication: N/A R-value: 7.2 per inch per ASTM 75 F 8.25 per inch per ASTM 35 F Orientation: Vertical or Horizontal Shadowline Shadowline 42 Coverage (36, 30 & 24 optional) 2-6 System Benefits Totally thermally broken Meets ASHRAE 90.1 Fast to install ensures weathertightness as soon as installed Easy to integrate flexibility for unique design Fully guaranteed for total peace of mind Single sourced solution consistency and less coordination Installation is quick, simple and easy, as the rail is installed during normal panel installation, and is secured using standard panel fasteners in a one step procedure. The standard rail configuration is 16 gauge Galvalume, 50 KSI steel. Available in various lengths with a 1, 2 and 3 inch bearing surface to accommodate a variety of facade options. Kingspan KarrierPanel Façade Options BENCHMARK By Kingspan Engineered Façade System 6

7 Customer Options Kingspan offers a full spectrum of vibrant colors for every color scheme. The high performance coatings provide long-life protection, color and gloss retention. Custom color matching is available to meet individual building designs and creative freedom. Performance Testing & Approvals Kingspan insulated panels meet specific building envelope performance criteria and requirements stipulated by US and Canadian building codes. Panels are tested in accordance with UL, ULC, FM and ASTM approval standards, testing methods and procedures. Kingspan insulated panels are listed by FM Global and Warnock Hersey. SJ Quinney School of Law- University of Utah - Salt Lake City, UT Test Procedure Results Fire ASTM E84 Flame Spread: 25 or Less / Smoke Developed: 450 or Less CAN/ULC-S101 CAN/ULC-S102 CAN/ULC-S127 NFPA 259 NFPA 268 NFPA 285 Fire Endurance Tests: 10 min and 15 min stayed in place Flame Spread: 20 / Smoke Developed: 350 for panel with facings Flame Spread: <500 for foam core Tested for potential heat of building materials Passed: Standard test method for determining ignitability of exterior wall assemblies using a radiant heat energy source Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components Structural ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available Thermal Transmission ASTM C518 Thermal Performance at 75 Thickness K-Factor R-Value Thermal Performance at 35 Thickness K-Factor R-Value Air Infiltration ASTM E CFM/ft 2 of Panel Area at 6.24 psf Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure AAMA Dynamic water pressure testing no sign of water leakage at 15 psf Fatigue Tests Cyclic test to positive The panels exceeded 2 million alternate cycles without failure or damage and negative wind loading to ± L/180 deflection Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam Sample placed in an autoclave device and pressurized to 2 PSI at 212 F for 2 1 /2 hrs No skin delamination with direct pull off pressure up to 1188 psf Fire Structural Thermal Wind Water Acoustic 7

8 ACM/MCM Façade Systems Product Specification BENCHMARK s ACM and MCM façade systems provide a striking finish that gives buildings a modern stylized appearance which is virtually maintenance free. ACM is a lightweight composite material, consisting of two aluminum cover sheets and a fire rated core. It is a simple and versatile product which delivers a weather resistant, unbreakable and shock resistant façade which is very easy to install. ACM is available in a wide range of colors to provide your project with eye catching designs. MCM (Metal Composite Material) consists of two metal cover sheets and a fire rated core. The commonly used metals are Zinc, Stainless Steel, or Copper, but other specialty metals are available. MCM comes in a nearly limitless array of colors, finishes, reveals, and sizes to customize your building exactly to your design intent. Nearly limitless design flexibility (custom color, finishes, reveals, custom designs) Systems are designed specifically to fit your project needs Designed and engineered for building code compliance and tested to industry standards Superior flatness and vibration damping Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals) Rivetless and concealed fastener options MCM ACM 8

9 Natural finishes available: wood, mineral, granite, patina and stone paint Façade systems are specifically designed for adaptability and performance Custom color matching between products available Ability to withstand extreme temperatures and humidity removing geographic limitations Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals Kynar-coated, pow der-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products 9

10 ACM/MCM Façade Systems Product Specification Variations in joint width, depth, pattern, and materials True radius panels a design option All metallic materials available in this system All materials back-routed for clean, crisp fold lines Route reinforcement incorporated at all panel bend locations Concealed fastener options AAMA 509, NFPA 285 compliant system Clips installed on 2 sides of each panel (1 fixed to prevent racking) Weep/vent hole spacing calculated for proper pressure equalization Aluminum Plate & Zinc are only available in KB BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2. BENCHMARK By Kingspan Karrier Rail 3. Aluminum Composite Material (ACM) Panel Rout and Return Edge 4. Aluminum Composite Material (ACM) Spline 5. Aluminum Composite Material (ACM) Continuous Extrusion 6. Aluminum Composite Material (ACM) Clip

11 ACM/MCM Façade Systems Color Palette Color Coating Benefits Excellent corrosion resistance Maintenance free for up to 30 years Coating highly resistant to UV light Abrasion and impact resistant Protective Film PVDF Coating System Aluminum Skin Bonding Lamination Layer Polyethylene or Fire Rated Core Bonding Lamination Layer Aluminum Skin Service Coating NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative. 11

12 Plate Façade System Product Specification BENCHMARK By Kingspan s Plate façade system provides a colorful range of options. Not just aesthetically pleasing, this building façade system has been engineered to be extremely durable and highly resistance to impact damage. Also built with flexibility in mind, BENCHMARK s Plate can easily be installed horizontally or vertically as well as integrated with traditional construction methods and building systems. Façade systems are specifically designed for adaptability and performance Systems are designed specifically to fit your project needs Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals) Nearly limitless design flexibility (custom color, finishes, reveals, custom designs) Rivetless and concealed fastener options 12

13 Designed and engineered for building code compliance and tested to industry standards Superior flatness and vibration damping 13

14 Plate Façade System Product Specification Variations in joint width, depth, pattern, and materials True radius panels a design option All metallic materials available in this system All materials back-routed for clean, crisp fold lines Route reinforcement incorporated at all panel bend locations Shallow vs. Deep full perimeter extrusion framework options Rivetless & concealed fastener options AAMA 508, NFPA 285 Compliant system Clips installed on 2 sides of each panel Weep/vent hole spacing calculated for proper pressure equalization BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2. BENCHMARK By Kingspan Karrier Rail 3. Plate Panel Rout and Return Edge 4. Plate Panel Spline 5. Plate Panel Continuous Extrusion 6. Plate Panel Clip

15 Plate Façade System Color Palette Colors & Finishes BENCHMARK By Kingspan provides a wide range of color options and finishes including: Custom color matching between products available Natural finishes available: wood, mineral, granite, patina & stone paint Kynar-coated, powder-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals Ability to withstand extreme temperatures and humidity removing geographic limitations Aged Finishes available NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative. 15

16 Extruded Plank Façade System Product Specification BENCHMARK s Extruded Plank Façade system is highly attractive, durable, and versatile in its applications, delivering a very modern finish while being able to integrate seamlessly with traditional architectural looks. Plank is also available in 6 standard profiles each available in a wide range of colors, finishes, and sizes. This system has been designed to provide a quicker and easier installation process, with a simple clip fastening system allowing for rapid installation. The truly unique aspect of Extruded Plank is the ability to design your own Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one of a kind aesthetic experience. Clip fastener automatically provides correct spacing between panels Features clip fastening system for rapid installation process Available in a wide variety of colors, textures, finishes, profiles Made of powder coated, anodized aluminum Ability to design a completely custom plank to fit your specific project allows for truly one-off designs/ projects Allows for sharp designs to perfectly accent any project Custom designs are available The truly unique aspect of Extruded Plank is the ability to design your own Extruded Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one of a kind aesthetic experience. 16

17 Wave Gull Convex Concave Flat Shark Fin 17

18 Extruded Plank Façade System Product Specification 5 1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2. BENCHMARK By Kingspan KarrierRail 3. BENCHMARK By Kingspan Extruded Plank Façade 4. BENCHMARK By Kingspan Extruded Plank Clip 5. Fastener 3 BENCHMARK By Kingspan Plank Clip

19 You can create your own custom plank This is a feature that allows you to create a truly aesthetically unique building. This is a design that you won t see recreated on any other building anywhere in the world (2.55) (1.97) (6.29) (8.58) *For custom plank designs, please consult your BENCHMARK By Kingspan representative for minimum order quantities and lead times. 19

20 Thin Brick Façade System Product Specification BENCHMARK s Thin Brick Façade Systems are a modern interpretation of a classic look utilizing eye catching finishes to create uniquely styled buildings. This façade system combines the classic and timeless brick appearance with the superior performance and durability of insulated metal panels. Both the bricks and the mortar, are available in a wide range of colors, textures and finishes as well as the ability to match custom colors. BENCHMARK s Thin Brick light weight system is faster and easier to install than a traditional brick system as well as decreasing a building s overall demand for energy. Design Flexibility: various profiles, textures, colors, mortars Fast and Simple installation process Horizontal and Vertical application Bricks are held in place by steel rails to form permanent mechanical bond 20

21 Bricks requires no adhesives to be held in place Bricks are produced in the same manner as traditional building brick System Benefits Design Flexibility: various profiles, textures, colors, mortars Horizontal & Vertical application Fast & Simple installation process Bricks are held in place by steel rails to form permanent mechanical bond Bricks require no adhesives to be held in place Bricks are produced in the same manner as traditional building brick 21

22 Thin Brick Façade System Product Specification BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2 BENCHMARK By Kingspan KarrierRail 3 Subgirt Secondary Rail 4 Thin Brick Holding Rail 5 Thin Brick 6 Thin Brick Mortar

23 Thin Brick Façade System Color Palette Colors & Finishes BENCHMARK By Kingspan offers a multitude of options for the Thin Brick system: Extruded bricks are a commercial style brick, uniform in size, available in a wide range of colors and textures, ranging from wire cut to tile like smooth. Molded texture bricks are machine-molded and feature a traditional molded texture. Antique texture bricks are also machine-molded, but have a more distinctive, weathered appearance. Handmade texture bricks are hand-molded with a very distinctive texture and possess a rustic look. We provide a wide array of colored bricks. In addition we offer a variety of standard mortar options as well as custom color matching for truly unique buildings. Thin Brick Mortar Choices NOTE: The above colors are not a comprehensive list of the available brick colors, textures, or mortar options. To see the full color offering please reach out to your BENCHMARK By Kingspan representative. 23

24 Ceramic Tile Façade System Product Specification BENCHMARK s Ceramic Tile Façade System is one of the most attractive, versatile, durable, and sustainable materials available, delivering a highly contemporary finish or complement traditional textures and finishes. This system has been designed to provide a quicker and easier installation process, with fasteners for the ceramic tile already integrated onto the vertical rail system. The look of Terracotta without the hassle Secret-fix only, individual tiles clip onto the railing system Design flexibility; profiled faces and a variety of module sizes Fast and simple installation process Light and COLORfast, resistant to UV light Available with HT Photocatalytic surface coating 24

25 Panel Lengths Superior resistance to aggressive environmental effects 400mm ( ) 1219mm (48 ) Length Panel is produced 8 mm (.314 ) shorter than grid. Leaves space for 8 mm (.314 ) wide vertical joint profile. Grid 1219 mm (48 ) with vertical joint Product 1211 mm ( ) without vertical joint Height Panel is produced 5 mm (.196 ) higher than grid size (for panels overlapping in horizontal joints). Dimensional Tolerances Length (up to 135 cm): +/- 1 mm Height (up to 50 cm): +/- 2 mm Straightness of edges: +/- 1.5 mm Thickness: +/- 1 mm Surface flatness: +/- 0.4 % Rectangularity: +/- 0.3 % All measurements in imperial (inches) are approximations based on the exact metric measurements. Please see your BENCHMARK By Kingspan Representative for exact metric measurements. Material Tile Thickness 20mm (.787 ) Extruded ceramic panels, precision, DIN EN 14411, group AIIa Tile Weight 32kg/m 2 (6.5 lbs/ft 2 ) Grid Size: mm in 25 mm increments ( in.984 increments) Tile Heights Production Size: mm in 25 mm increments ( in.984 increments) Tile Lengths: 400mm mm (standard). Available in 1mm increments. 1350mm (max). Tile heights are center to center of the horizontal joint. Tile Lengths Tile length is the physical length of the tile (excluding the 8mm vertical joint). Example: a 600mm tile length will give a module of 608mm. A 592mm tile length will give a module of 600mm Application Vertical and horizontal Fastening System K20 Omega Rail or K20 Clamp 25

26 Ceramic Tile Façade System Product Specification HT Photocatalytic Coating The HT Photocatalytic treatment is a revolutionary surface coating that offers three significant advantages: the tiles have an antibacterial effect, are absolutely easy to clean (self-washing effect) and are capable of eliminating odors. Three arguments which are becoming more and more important in modern architecture. K20 Omega System Compression spring against wind rattling Claw for panel retention Hook for panel support 1 1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2. BENCHMARK By Kingspan KarrierRail K20 Ceramic Tile 4. K20 Joint Profile Fastening point for vertical joint profile Cut lines K20 Omega System Rail Oblong hole for thermal expansion K20 Clamp System Compression spring against wind rattling Ceramic panel retention claw BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2. BENCHMARK By Kingspan KarrierRail 3. K20 Ceramic Tile K20 Clamp 5. BENCHMARK By Kingspan Hat Channel Subgirt Fastening holes (for screws) 26

27 Ceramic Tile Façade System Color Palette Colors Ceramic Tile comes in a wide variety of colors and finish options to create aesthetically striking projects: SpectraView, comprises 9 color families that can be combined horizontally and vertically, creating limitless design possibilities. Natura provides a rustic design mimicking the appearance of depth as well as being reminiscent of sandstone or classic brickwork. Design Glazed comes in metal, wood or natural stone with each having a wide range of glaze options. The glazed design surfaces provide a modern and individual look. NOTE: The above colors are not a comprehensive list of the available ceramic tile colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative. 27

28 Porcelain Stone Façade System Product Specification BENCHMARK Porcelain Stone Façade System delivers the beauty and variation of natural stones like granite, marble, and limestone without the long term maintenance concerns of a traditional stone system. Unlike traditional stone, Porcelain Stone is exceptionally lightweight. 28

29 Porcelain Stone offers the high performance of through body porcelain tile, non-absorbent, high acid and base resistance and is harder then real stone Porcelain Stone is a natural material that offers the look and feel of traditional stone Made entirely from natural materials for superior sustainability Porcelain Stone is completely resistant to light and UV radiation Mechanically stronger than any natural stone, and engineered for structural efficiency Ideal for new construction or retrofit projects Individual modules can be removed and replaced as necessary 29

30 Porcelain Stone Façade System Product Specification BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall) 2 BENCHMARK By Kingspan KarrierRail 3 BX horizontal rail 4 Structural framing 5 Porcelain Stone façade panel Standard maximum finished size = 1198mm x 598mm

31 Porcelain Stone Façade System Color Palette Finish Options Natural: Porcelain Stone is supplied in its natural state in a smooth or structured finish. Semi-Luster: A patented pre-polishing process is used before the Porcelain Stone slabs are fired to provide a semi-luster finish, revealing veining within the material. Honed: The surface of the Porcelain Stone is abraded with diamond coated grinding equipment to achieve a honed finish. Polished: The surface of the Porcelain Stone is abraded with diamond coated grinding equipment to create a brilliant high gloss polished finish. Metallic: The Porcelain Stone is impregnated with special oxides and minerals which fuse together during firing to create a metallic semi-luster finish. NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative. 31

32 Higher Building Performance with Kingspan It s all in the gray cells Kingspan s invention of QuadCore Technology is a transformational step on the journey to creating net-zero energy buildings that are not only safer, but better for the environment and for business too. If you re looking for the highest thermal performance the industry has to offer with superior fire protection and leading environmental credentials then our brand new, QuadCore Technology insulated panels are what you need for your next project. Let s take a look at what makes QuadCore Technology such a fantastic addition for future buildings 2 1 Best thermal efficiency QuadCore Technology delivers superior U-value performance with an unbeaten thermal conductivity of W/mK* the best in the industry and an R-value of 8. Together with optimized building design this pushes the potential for heat loss reduction to reach new levels. Better thermal efficiency in the building envelope reduces the load on heating and cooling, which unlocks significant additional energy savings. Longest performance guarantee Today s buildings must be safe, efficient, reliable, practical and sustainable. Above all, they must provide a comfortable environment for users while satisfying regulations and having minimal impact on our environment. QuadCore Technology helps deliver all of this and more. In fact, we guarantee that whatever direction the building takes, the thermal and structural performance will last. 32

33 3 4 Superior fire protection Enhanced environmental credentials Kingspan s QuadCore Technology is the only closed-cell insulated panel material tested and approved by third party industry experts to FM 4882 for smoke sensitivity. It s reassuring to know that our QuadCore Technology will deliver industry-leading protection against the dangers of fire. Just another way we re offering a peace of mind built into a material solution. QuadCore Technology delivers higher environmental credentials leading to the only HFR Free (Halogenated Flame Retardants) closed cell insulated available. Our commitment for continues improvement combined with a Cradle to Cradle Material Health Certification raising the bar yet again on Material Health and Transparency. All of which means QuadCore Technology can make a significant and lasting difference to your environmental performance figures while enhancing the sustainability of your building. In addition, carbon emissions can be reduced with QuadCore s better thermal performance, particularly when implemented with an optimized building design approach. A bespoke hybrid technology with a unique formulation that creates microcells with industry-leading thermal performance, superior fire protection and enhanced environmental credentials * A 20% thermal performance improvement of W/m.K when compared to typical value of W/m.K. 33

34 The Blueprint for finishes BENCHMARK By Kingspan offers a wide selection of specialty finishes for architectural building envelope solutions. Columbus, OH, USA Modesto, CA, USA Caledon, ON, Canada

35 BUILDING ENVELOPE SOLUTIONS

36 BENCHMARK Support BENCHMARK By Kingspan Columbus, OH, USA Modesto, CA, USA Caledon, ON, CA Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.