3 - MIG/MAG welding Wear parts for 4 roll wire feeders
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1 Wear parts f 4 roll wire feeders Wire feeder: DVU P400 - DVU P500 DIGIPULS II : DVU P400 - DVU P500 Ø mm Entry wire guide Roll diam. 37 Middle wire guide Exit wire guide ALUKIT W W W W W W W W W Included in ALUKIT Included in ALUKIT Included in ALUKIT Included in ALUKIT W W W W W W W W / Stainles steel Flux ced wire Wire feeder: DV 400 CDR - DV 400 WKS - DV 500 CDR - DV 500 DIGIPULS: DV 400 CDR - DV 400 WKS DIGIWAVE: DV 500 CDR DIGIMAG: DV 500 Ø mm Entry wire guide Roll diam. 37 Middle wire guide Exit wire guide ALUKIT W W W W W W W W W / Stainless FCW 2.0 Included in ALUKIT W W W W W W Included in ALUKIT W W W W W W W W W Wire feeders: DV 44X - DV 44i D37 SAFMIG BLX: DV 44X OPTIMAG: DV 44i D37 / Stainless FCW Ø mm Entry wire guide Roll diam. 37 Middle wire guide Exit wire guide ALUKIT 2.0 Included in ALUKIT W W W W W W W W W W W W W W W W W Included in ALUKIT W W W W W
2 Wear parts f 4 roll wire feeders Wire feeders: DV 44i - DV 44 - DVi - DVA (diam 30 rolls) MAJOR, MAJOR BL 4 rolers, OPTIMAG: DV 44 OPTIPULS 280i, 350i and 350: DV 44i / DVA OPTITECH, SAFMIG BLX SAF: DV 44i SAFMIG TRi: DVi Ø mm Entry wire guide Roll diam. 30 Middle wire guide Exit wire guide ALUKIT / Stainless W W W W W W W W W FCW W W W W W W W W W W W W W W W W W W W W W Wire feeders: DV 34i - DV 34 - DV 24 - DV 21 (diam 30 rollers) SAFMIG BLS, BHM: DV 21 SAFMIG TRS, SAFYARD: DV 24 / Stainless FCW Ø mm Entry wire guide Roll diam. 30 Middle wire guide Exit wire guide ALUKIT 2.0 W W W W W W W W Included in ALUKIT Included in ALUKIT Included in ALUKIT Included in ALUKIT W W W W W W W W W Wire feeders: D3CC - D2H FCW / Stainless Ø mm Entry wire guide Rolls Middle wire guide Exit wire guide W W W W W W W W W W W W W W W W W W W W W W W W W W W W W
3 Wear parts f 2 roll wire feeders Wire feeders: DV 32 / DV 10 SAFMIG 280 BL BL DBL BL C JUNIOR S S MAJOR S - MAJOR BL Ø mm Entry wire guide Rolls Exit wire guide W W W W W W W W W W W W FCW W W Wire feeder JUNIOR 203 and 283 Ø mm Entry wire guide Rolls Exit wire guide / Stainless W W W W W W W Wire feeder: DEVISAF D1E SAFMIG 250 and 380 BL - SAFOR MR MAJOR 200 ZN Ø mm Entry wire guide Rolls Exit wire guide / Stainless W W W W W W W W W W W FCW W W * W * A special strap is necessary W
4 Wear parts f wire feeders Wear parts f wire feeder SAXOMIG PRESTOMIG FILCORD Wire guide Roller SAXOMIG 171 C PRESTOMIG 201 C FILCORD 171 C FILCORD 203C 253C 303C/S - 353S 453S Entry W W W W Exit W Middle W / Stainless steel Flux ced we mm W W W W mm W mm W W W W mm W mm W mm W mm - - W W mm - - W mm - W W mm W Add ons f MIG/MAG power sources Power box Autotransfomer V three phase. Allows electric feeding of inverter technology power sources with duty cycle up to %. Can be used with PRESTO 220, BUFFALO 350 i, PRESTOTIG 310, 410 and 350 AC/DC, ADMIRAL 350 DC, PRESTOJET 2, DIGIPULS 320, DIGIWAVE 280 and DIGIPULS II Input voltage 230 V Output voltage 400 V Maximal output intensity 28 A Power 20 kva Protection index IP 21 Weight 44 kg Dimensions (L x w x h) 550 x 255 x 255 mm Cat. n W Ergonomic boom arm 1 Boom arm f compact power source (integrated wire feeder) Can be fixed on the side on the front of the power source. Arm can be set with a maximum length: 2.5 m. W SAFMIG BLX Autonomous cooling unit F every MIG/MAG TIG power source with water cooled tch. W Built in flowrate security. Delivered with a 5 litre drum of cooling liquid FREEZCOOL. Cooling capacity: 1.5 kw. Flowrate: 3 l/min. (4.2 bars). Dimensions (L x w x H): 680 x 220 x 340 mm. Weight: kg. Do not mix with other cooling liquid. FREEZCOOL Red (9.6 litres) W Red (20 litres) W Boom arm f power source with separate wire feeder Must be fixed on the top of the power source on swivel (when available). Arm can be set with a maximum length: 2.5 m. W FILCORD, SAFMIG BLX, DIGIPULS and DIGIWAVE, f DIGIPULS II add the adaptation piece (W )
5 PROMIG NG tches A complete range of MIG/MAG tches Extra flexible coaxial cable with ultra-resistant elastomer outer, Ergonomic handle with ball joint f perfect handling, Long lasting active part with few parts (monobloc nozzle). Air cooled SAXOMIG NG A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 11 mm to mm ( mm possible). 3 m W PROMIG NG A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 14 mm to mm ( mm possible). 3 m W m W m W PROMIG NG 141 T 160 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 11 mm to mm ( mm possible). 3 m W m W PROMIG NG A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 16 mm to mm ( mm possible). 3 m W m W m W PROMIG NG 181 T 200 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 12 mm to mm. 3 m W m W m W PROMIG NG A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 16 mm to mm. 3 m W m W m W
6 PROMIG NG tches Water cooled PROMIG NG 241 W 270 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 14 mm to mm ( mm possible). 3 m W m W m W PROMIG NG 450 W 450 A (Ar+CO 2) A (CO 2) - steel mm - nozzle Ø 16 mm to mm. 3 m W m W m W PROMIG NG 341 W 350 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 16 mm to mm ( mm possible). 3 m W m W m W PROMIG NG 501 W 500 A (Ar+CO 2) A (CO 2) - steel 1,6 mm - nozzle Ø 18 mm to 3.2 mm 4 m W PROMIG NG 441 W 420 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 16 mm to mm. 3 m W m W m W PISTOLET P A (Ar+CO 2) - steel mm - nozzle Ø 16 mm to mm Length 3 m m S
7 DIGITORCH range With DIGITORCH the operat can set the parameters from the handle. DIGITORCH E f DIGIWAVE power sources A Digital display of parameters B +/- setting buttons C Mode selection button (programme, synergy, arc length). DIGITORCH P f DIGIPULS and DIGIPULS II power sources Double potmeter f setting: Energy and arc length in synergic mode Welding current and voltage in manual mode. C B A Air cooled DIGITORCH E A (CO 2) A (Ar+CO 2) to mm* mm nozzle Ø 14 DIGITORCH E A (CO 2) A (Ar+CO 2) to mm** mm nozzle Ø 16 Water coled DIGITORCH E 341 W 350 A (CO 2) A (Ar+CO 2) to mm** mm nozzle Ø 16 DIGITORCH E 441 W 420 A (CO 2) A (Ar+CO 2) to mm mm nozzle Ø 16 W W W W DIGITORCH P A (CO 2) A (Ar+CO 2) to mm** mm nozzle Ø 14 DIGITORCH P 341 W 350 A (CO 2) A (Ar+CO 2) to mm** mm nozzle Ø 16 DIGITORCH P 441 W 420 A (CO 2) A (Ar+CO 2) to mm mm nozzle Ø 16 W W W * mm possible ** mm possible
8 Push-Pull tches and guns f DIGIPULS Push-pull tches and guns Several push-pull systems are available f use with DIGIPULS II. The ALUTORCH (tches) and DIGITORCH PP (guns) ranges have excellent operation due to the miniaturization of the wire drive system in line with the push-pull wire feeding axis. These tches and guns offer consistant trouble free wire feeding resulting in excellent weld quality. Particularly suited f aluminium applications and use with smaller diameter wires. They can be easily adapted with a push-pull kit. Air cooled Water cooled ALUTORCH DG 342 ALUTORCH DG 441 W Duty cycle at 40% 300 A (Ar+CO 2) to mm alu mm nozzle Ø 16 Length 10 m. W * 450 A (CO 2) A (Ar+CO 2) to mm alu mm nozzle Ø 16 Length 10 m. W * DIGITORCH PP 352 DIGITORCH PP 451 W 270 A (Ar+CO 2) to mm alu mm nozzle Ø 15 Length 8 m. W A (Ar+CO 2) to mm alu mm nozzle Ø 15 Length 8 m. Swan neck 45 Swan neck 0 W W * Delivered with 19 pins plug (+5 pins plug) 51
9 MIG-MAG WMT2 tches A complete range of MIG-MAG tches. Product advantages: wear parts compatible with the most common standard in Europe, easy pivoting handle, complete range. Creating a professional environment F me choice WMT2 15A WMT2 36A 180 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 12.5 mm Air cooled to mm F car bodywk and welding in difficult to access places due to its small overall size. 3 m W m W A (CO 2) A (Ar+CO 2) 3 m W steel mm 4 m W nozzle Ø 16 mm 5 m W Air cooled to mm F bolier making metal wks, mechanical welding and metal frames WMT2 25A WMT2 500W 230 A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 14 mm Air cooled to mm F locksmiths, thin sheet metal and maintenance wks. 3 m W m W m W A (CO 2) A (Ar+CO 2) - steel mm - nozzle Ø 16.5 mm Water cooled to mm F heavy duty wk requiring water cooling of the tch. The swan neck is available in two lengths. 3 m W m W m W Long swan neck WMT2-500 LW 3 m W m W m W
10 Wear parts f PROMIG NG and DIGITORCH T (M4 x 25) W (M6 x 32) W (M8 x 32) W (M8 x 43,5) PROMIG NG 141 T Ø mm 1 Contact tip Diffuser 2 Nozzle 3 m 3 m Graphite brass 3 Internal liner W W (D14PT*) W W W W (D11) W W (D14) W W m 4 m Graphite brass 5 m 181 T W W W W W W W (D12) W (D14) W W W W W W W W W W (D12) W (D14) W W W W W W W W W W W W W W W (D12) W W W W W (D14) W W (D16) W W W W W W W W W W W W W W W W W W W W W W W (D16) W (D19) W W W W W W W W W W W W W W W W W *f point welding Original equipment parts 53
11 PROMIG NG tches wear parts PROMIG 501 W 3 PROMIG 450 W 3 Isolating piece W Nozzle holder W Nozzle holder W Diffuser 2 W A Joints and rings A W B W A B B A A Joints and rings A W B W Wrench f smooth contact tip W Ø mm 1 Contact tip Contact tip suppt 2 Diffuser 3 Nozzle 4 Internal liner 3 m 4 m 5 m W P 14 PROMIG 501 W NG PROMIG 450 W NG W D 6 x 217 W W W M 8 x 43.5 W W W W W (D16) W W W W W (D18) W W W W W W W W W W W W M 8 x 43.5 W W W W W W W W W (D16) W (D19) W W W W W W W W W W Original equipment parts
12 Wear parts f push-pull tches and guns Ø mm Contact tip Nozzle isolat Nozzle holder Nozzle Rolls Internal liner 10 m long Swan neck 8.5 m long ALUTORCH 342 W W W W W W W W (D16) W W W W ALUTORCH 441W W W W W W W W (D16) W (D19) W W W W DIGITORCH PP 352 DIGITORCH PP 451W W W W W W W W (D13) W W W W W W (D15) W W W W W W W W (D18) W W W W W W W W W (D13) W W W W W W W (D15) W (D18) W W W W W W W W W W W
13 Wear parts f WMT2 tches WMT2 15A WMT2 36A WMT2 25A WMT2 500W Ø mm 1 Contact tip 2 Contact tip suppt 3 Nozzle Nozzle spring Internal liner 4 Isolat 3 m 4 m 5 m Standard High temperature Ceramic WMT2 15A W W (D10) W W W (D12.5) W W W W W W (D16) M 6 x 25 WMT2 25A W W M 6 x 28 W W W W W (D12) W (D14) W (D17) W W W W W W W M6 x 28 M8 x 30 W W W W W WMT2 36A M6 x 28 M8 x 30 M6 x 28 M8 x 30 M6 x 28 M8 x 30 M6 x 28 M8 x 30 M6 x 28 M8 x 30 M6 x 28 M8 x 30 W W W W W W W W W W W W W (M6) W (M8) W (D14) W (D16) W (D20) W W W W W W W W W W W W W W W W WMT2 500W W W W (D14.5) W W W W W W W W (M8) (D16.5) (D20) W W W W M 8 x 30 W W W W W W W Original equipment parts 5 Isolating washer W
14 Accessies Name Features To der 1 SPRAYMIG H 2 O Silicon-free water-based anti-spatter. Prevents spatter adhering to nozzles, tips, and wk pieces. Net volume 400 ml. W SPRAYMIG SVB Anti-spatter silicone free spray f welding applications (nozzles; tips and wk pieces). Compatible with paint. Net volume 400 ml. W SPRAYMIG SVD Anti-spatter silicone free spray f welding applications (nozzles; tips and wk pieces). Compatible with paint. Net volume 300 ml. W SPRAYMIG SIB Anti-spatter spray with silicone f welding applications (nozzles; tips and wk pieces). Not suitable f parts that are to be painted. Net volume 400 ml. W CERASKIN High Tech anti-spatter spray with ceramic coating. Highly recommended f heavy duty automatic and robotic applications. CERASKIN - on application lasts f a complete wking shift (8 hours). Compatible with paint. Net volume 400 ml. W NETMIG POT Anti spatter in paste. Protects nozzles and contact tips from spatter by immersion. Silicone and solvent free. Net volume 220 ml. W GALVASPRAY 8 MIG Plier D MIG plier D Magnetic MIG tch stand 10 FLOW WELD High resistance to oxidation and crosion. GALVASPRAY sprays a zinc protective finish.quick drying. Permits welded parts to be lacquered. Net volume 400 ml. Useful to: - Cut wire - Clean nozzles - Unscrew tips - Unscrew nozzles. Simple stand with magnetic base to keep the wk place clean. Designed to measure gas flow at the MIG/MAG tch nozzle. Maximum flowrate: 20 l/min (Ar, CO 2 mixed gas). Accuracy +- 10%. Unbreakable. CAUTION: W W W W W befe use, carefully read and understand the safety datasheet available on
15 Gedung Kawan Lama Jl. Puri Kencana No. 1, Meruya - Kembangan Jakarta Tel : Fax : klmw@kawanlama.com
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