Factories of the Future FoF Sustainable Process Industries through Resource and Energy Efficiency SPIRE Appels Pierre Fiasse 28/09/2017

Transcription

1 Factories of the Future FoF Sustainable Process Industries through Resource and Energy Efficiency SPIRE Appels 2018 Pierre Fiasse 28/09/2017

2 Prochains appels : c est demain Appels connus Deadlines : très proches Consortia en préparation Places limitées 15:17 2

3 H Timing 2018 Calls FoF - SPIRE Today Jan18 June17 Oct 17 Drafts Official Launch Deadlines 1/03 single stage Project preparation This draft has not been adopted or endorsed by the European Commission. Any views expressed are the Start preliminary views of the Commission services and may asap not! in any circumstances be regarded as stating an official position of the Commission 3

4 Appels et budget ICT - Industry 4.0 FoF 2018: 82 M 2019: 105 M DEADLINES SPIRE 2018: 97,5 M 2019: 97,5 M Call 2018 : 1 Mars 2018

5 Nouveautés 2018 ( à 2020) Topics plus gros et moins nombreux (- 50%) Open Innovation hub Pilots 1 appel en Cascade + Lump Sum DT-NMBP A digital 'plug and produce' online equipment platform for manufacturing (IA) Industry 4.0 : «Digitizing Industry» (FoF + appels ICT ) 5

6 Stratégie H LEIT / Innovation 15:17 Innovation Transférer résultats à l industrie Démonstrateurs Scale-up Pilotes Standardisation Métrique : Technology Readiness Levels 1 Basic Research 2 Technology concept 3 Proof of Concept 4 Technology validation in laboratory 5 Validation in relevant environment 6 Demonstration in relevant environment 7 Demonstration in operational environment 8 System complete and qualified 9 Deployment 6

7 Projet RIA Projet IA Briques technos Phase labo/ proto Demo / Transfert Universités Centre Recherche Universités Centre Recherche Entrepr. high-tech Entreprises / Acteurs Sectoriels End-users / Utilisateurs Date 7

8 Instruments existants RIA (Research & Innovation Action) 100% IA (Innovation Action) 70% (100% Non Profit) CSA (Coordination & Support Action) 100% Date 8

9 Agenda Partie 1 : contenu des appels FoF - SPIRE Partenariats Public Privés FoF SPIRE Partie 2 : comment participer à l appel? choix du topic / rôle identifier et contacter les partenaires monter le projet avec le NCP-Wallonie 15:17

10 PPP Partenariat Public Privés : Industrie : définit la R&D Commission : lance les appels, co-finance Roadmaps via associations ouverts à tous pilotes, demonstrateurs > déployement technos Impact : croissance, jobs, bénéfices sociaux 15:17

11 15:

12 Factories of the Future Développer une industrie manufacturière compétitive, innovante, répondant aux enjeux sociétaux climatiques Stratégie - 4 axes 1. Sustainable manufacturing 2. ICT-enabled intelligent manufacturing 3. High performance manufacturing 4. Exploiting new materials through manufacturing TNO 15:17

13 Factories of the Future EFFRA European Factories of the Future Research Association 15:17

14 Factories of the Future EFFRA European Factories of the Future Research Association 15:17 FP : 4 premiers appels à projets : 1,2 milliards, ~ 50% EC 150 projets Participants : Ind ~ 50% PME ~ 30% 78% = non membre EFFRA H : 1,15 milliards financement prévu 4 premier appels FoF NMP 2014 : 116 M 2015 : 145 M 2016 : 160 M 2017 : 115 M

15 Transforming European Industry / Factories of the Future RIA FoF : Effective Industrial Human-Robot Cooperation Remove barriers for the uptake of robot technology in industrial environments Integration in industrial production environments of novel human-centred designed robot technology for high payloads (e.g. soft robots), including smart devices and mechatronic systems Implementation of novel artificial intelligence technologies capable of massive information processing and reacting in real-time methods for robotic hazard assessment and risk management for mixed humanrobot environments. work on ergonomics, user experience, comfort, trust, feeling of safety and liability in modern production facilities taking into account the age and gender aspects Impact : Demonstrating the potential to bring back production to Europe. 15% increase in OECD Job Quality Index through work environment and safety improvement. 20% reduction in production reconfiguration time and cost

16 Transforming European Industry /Factories of the Future RIA FoF : Innovative manufacturing of opto-electrical parts Many processes need to be adjusted to fit the production of complex, often freeform components Scope New, flexible, and innovative process chains to handle complex designs which include opto-electrical functionalities Improved sensor equipment targeting both quality control in the different processing steps, as well as the final functionality of the component Methodologies for improving quality through high-precision automation using the sensor data, including in-process evaluation of material and component properties Impact : 15% yield improvement because of the introduction of new sensor equipment, related metrology and automatic control. 15% time reduction for reconfiguration of key process tools in a production line due to change of type of component. A tangible part (> 10%) of the production cost of the parts should originate from recycled products and materials. 16

17 Transforming European Industry / Factories of the Future IA (50%) FoF : Pilot lines for metal Additive Manufacturing Remove defects via in-line real-time control & modeling Scope Multi-scale and multi-physics simulations of the process and of the whole system from the early design phase, to avoid costly trial and error runs. The prediction and minimisation of distortion for post processing steps In-line non-destructive testing and in-situ analysis of product, including metrology Integration and inter-operability of AM processes into multi-stage production systems, with in-process monitoring, feedback and control. Impact : Increased robustness of AM-based processes by 40% and production speeds by 25%. Reduction of time to market by 25% and right first time capability by 40%. Reduction of the uncertainties of selected material quality parameters by 50%, resulting in improved product quality by 40%. New certification schemes for Industrial "3D-Printed" parts and products 17

18 Transforming European Industry / Factories of the Future CSA 1-2 FoF : Skills needed for new Manufacturing jobs (CSA) Identify shortages and mismatches in technical and non-technical skills, knowledge and competences for the current and new technologies, including digital capabilities. Map the most relevant existing national inventories to create EU wide industry transformation maps. Create undertake learning tools/ actions Exchange of information between industry, trade unions, educational centres, national employment agencies at European scale. 18

19 Transforming European Industry IA NMBP : A digital 'plug and produce' online equipment platform for manufacturing Accelerate digitisation of the manufacturing industry Create online platform to facilitate B2B transactions and host associated services in the form of digital product models allowing users to simulate (e.g. digitally test) the capabilities of the equipment on offer Cascading grant! Lumpsum pilot! 19

20 Calls FoF : Open Innovation for collaborative engineering production (IA) FoF : Refurbishment and re-manufacturing of large industrial equipment (IA) FoF : Pilot lines for modular factories (IA 50%) FoF : Handling systems for flexible materials (RIA) NMBP : Materials, manufacturing processes and devices for organic and large area electronics (IA) NMBP : Advanced materials for additive manufacturing (IA) FoF : Reliable and accurate assembly of micro parts (RIA) FoF : Holistic energy-efficient factory management (IA) FoF : Pilot lines for large-part manufacturing (IA 50%) FoF : Quality control in smart manufacturing (IA) 15:

21 IA & RIA Digitising and transforming European industry and services DT-ICT : Robotics - Digital Innovation Hubs (DIH) Provide a sustainable ecosystem of robotics stakeholders covering the entire value network to facilitate and accelerate a broad uptake and integration of robotic technologies. 5 7 a. DIH in 4 prioritised application areas of Healthcare, Infrastructure Inspection and Maintenance, Agri- Food and Agile Production. 5-7 M /project b. Central Robotics DIH M / 1 project 21

22 IA Digitising and transforming European industry and services DT-ICT : Digital Manufacturing Platforms for Connected Smart Factories Develop and establish platforms for the connected smart factory of the future including their supply chains. Target a least 1 of following priority: Excellence in manufacturing: zero-defect processes and products Agile Value Networks Proposals need to address at least 2 industrial sectors with several different use cases (pilot level) Impact Significant increase in the options for SMEs and mid-caps to integrate different technologies, unlock the value of their data, deploy complementary applications, and to become a more responsive link in changing supply and value networks. Strengthened competitive position of European platform providers. Increased cooperation between industrial and academic communities; increased synergy and collaboration between projects 22

23 European Data Infrastructure: HPC, Big Data and Cloud technologies ICT : HPC and Big Data enabled Large-scale Test-beds and Applications IA Development of large-scale HPC-enabled pilot test-beds supporting big data applications and services by combining and/or adapting existing relevant technologies (HPC / BD / cloud) in order to handle and optimize the specific features of processing very large data sets Impact: Proposals should define quantifiable output and impact Key Performance Indicators Demonstrated increase of productivity in the main target project s sector Effective integration resulting into integrated value chains and efficient business processes of the participating organizations Increase of market share of Big Data technology providers if implemented commercially within the main target sector of the Large Scale Pilot Action; Widening the use and fostering the democratisation of advanced HPC, big data and cloud infrastructures stimulating the emergence of the data economy in Europe; 23

24 Méthodologie/ Stratégie de particpation Information Draft appel Identification Topic Rôle/ Chaine R&D Consortium Rédaction Wallons : 90% Partenaires 10% coordinateurs Coaching / Vers Consultants

25 Méthodologie/ Stratégie de participation Information Draft appel Identification Topic Rôle/ Chaine R&D Consortium Rédaction Wallons : 90% Partenaires 10% coordinateurs Stratégie : trouver coordinateur 1 er plan

26 Appels NMP - Gds participants - Taux succès Message : - taux de succès au dessus de la moyenne EU - Certains sont très performants en coordination

27 Méthodologie/ Stratégie de participation Information Draft appel Identification Topic Rôle/ Chaine R&D Consortium Rédaction trouver coordinateur 1 er plan 1 Votre réseau

28 Méthodologie/ Stratégie de participation Information Draft appel Identification Topic Rôle/ Chaine R&D Consortium Rédaction trouver coordinateur 1 er plan 1 Votre réseau 2 Bases données projets EU Cordis Qlikview

29 H Timing 2018 Calls «brokerage» project networking events Today PPP Infodays 4-5/10 KETS Strasbourg 17/10 Jan18 June17 Drafts SPIRE Infodays 19-20/09 Oct 17 Official Launch Suschem 18/10 17/10 Deadlines 1/03 single stage Project preparation Start asap! NCP peut vous «représenter» 29

30 Identifier key players : 1 Effra board 30

31 Identifier key players : 2 Projets financés FoF : Pilot lines for metal Additive Manufacturing Manufacturing Technology Center RADICLE - Real-time dynamic control system for laser welding EMUSIC - Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment Casting OpenHybrid - Developing a novel hybrid AM approach which will offer unrivalled flexibility, part quality and productivity USheffield AMOS - Additive Manufacturing Optimization and Simulation Platform for repairing and remanufacturing of aerospace components Fraunhofer IPT Weldable Alliance des Fraunhofer / additive manufacturing Lortek, Prodintec, EMPA, 31

32 15:

33 SPIRE : Sustainable Process Industries through Resource and Energy Efficiency Redynamiser l industrie du process, contribuer aux enjeux sociétaux (CO2, ), découpler impact croissance économique sur les ressources Approche cross sectorielle : Céramique Minéraux Chimie, Acier Ciment Métaux non ferreux Eau Impacts quantitatifs (2030) fossil energy intensity of up to 30% non-renewable, primary raw material intensity of up to 20% Efficiency CO2 equivalent footprint up to 40% Leveraging additional investments 15:17

34 15:17 SPIRE : Stratégie R&D

35 SPIRE : ~ 1,4 b SPIRE Association : A-SPIRE 70 acteurs industriels/ recherche Secteurs : chimie, acier, ciment, métaux NF, céramique, eau, engineering, minéraux Belges bien présents : CMI, ArcelorMittal, CRM Group, Solvay, Vito 15:17

36 Industrial Sustainability / Sustainable Process Industry (SPIRE) IA 6-10 SPIRE : Processing of material feedstock using non-conventional energy sources Process intensification via non-conventional energy sources lab scale industrial scale Non conventional : microwave, plasma, ultrasound and laser, as well as electrochemical and photochemical processes 4 7 Industrial scale target : Show potential for integration in a renewable electricity grid (fluctuating nature) Demonstrate feasibility (continuous process, flexibility), efficiency potential to be containerised and/or mobile (e.g. biomass in situ processing) technologies. Demo activities in real industrial environment asked 36

37 SPIRE : Processing of material feedstock using non-conventional energy sources SPIRE Adaptable industrial processes allowing the use of renewables as flexible feedstock for chemical and energy applications MOBILE FLIP - Mobile and Flexible Industrial Processing of Biomass MethCO2 - Synthesis of methanol from captured carbon dioxide using surplus electricity SteamBio - Flexible Superheated Steam Torrefaction and Grinding of Indigenous Biomass from Remote Rural Sources to Produce Stable Densified Feedstocks for Chemical and Energy Applications SPIRE :Business models for flexible and delocalised approaches for intensified processing (CSA) INNOREX - Continuous, highly precise, metal-free polymerisation of PLA using alternative energies for reactive extrusion SPIRE :Pilot lines based on more flexible and down-scaled high performance processing 15:

38 Industrial Sustainability / SPIRE Sustainable Process Industry IA SPIRE : Energy and resource efficiency in highly energy intensive industries Innovative production technologies needed with flexibility in terms of raw material and intermediate or final products strategy to re-use and recycle : main products and by-products can include new combustion and gasification techniques New developments : use of sustainable electrical energy sources could be integrated for Industrial efficiency, fluctuating energy input.. Asked : System, process modelling and integration (up and down-stream) within the plant operation terms or symbiosis concepts (circular economy) multiple demonstrators, including retrofitting of industrial installations, in a highly energy and resource intensive industry-relevant environment Impact : Costs reduction of the process of at least 10% By-products disposal reduction by at least 15%; CO2 emissions reduction by at least 5% and environmental by at least 15%;

39 IA Industrial Sustainability / SPIRE Sustainable Process Industry SPIRE : Improved production of recyclable materials containing plastics processes for the production of recyclable materials containing plastics : Process flexibility and ability to utilise heterogeneous plastic waste as input. Key issues = quality of the raw material streams. Improved energy and resource efficiency. Processes with a lower environmental footprint compared to the current state of the art. (LCA Analysis) Integration with the relevant value chains, ensuring the secure supply of the raw material streams. Strategy to involve value chain actors Quality/specifications of the yielded streams ensuring their usability by downstream industries. Non-technological hurdles, such as regulations and standards, to enable the prompt deployment in industry of the developed concepts. provide evidence of the economic viability of the proposed technology, considering the relevant aspects (e.g. CAPEX, OPEX, and LCC) Impact : decreased utilisation of primary fossil resources in the process industry of at least 30 % decrease in CO2 emissions of at least 30% The concept should utilise at least 70% of waste material including at least 40% of plastic waste 39

40 SPIRE : Improved production of recyclable materials containing plastics Projets précédents - Appels Circular Economy PlastiCircle - Improvement of the plastic packaging waste chain from a circular economy approach (ITENE) 15:

41 Calls SPIRE : Efficient integrated downstream processes (IA 50%) SPIRE : Adaptation to variable feedstock through retrofitting (IA) SPIRE : Digital technologies for improved performance in cognitive production plants (IA 50%) SPIRE : Industrial symbiosis (IA) SPIRE : Recovery of industrial water, thermal energy and substances contained therein (IA) SPIRE : Improved Industrial Processing using novel high-temperature resistant materials (RIA) SPIRE : Making the most of mineral waste, by-products and recycled material as feed for high volume production (IA) 15:

42 Merci de votre attention 42