Automation Portfolio for the Water Industry

Transcription

1 Partner Day, Israel, July 2015 Automation Portfolio for the Water Industry siemens.com/answers

2 Israeli Water Market Current Situation Figures in 2008

3 Israeli Water Market CAPEX of 700 Million USD, mainly in Drinking Water

4 Israeli Water Market Network of Israeli Water Companies

5 Increasing Demand Supply Gap Increasing demand supply gap Business as Usual: gap will increase up to bn m3/a More efficiency needed intelligent automation solutions needed!

6 Siemens Offering for the Water Industry Smart Water O&M optimization Network Simulation Water Loss Management pioneering partner for water & wastewater Resilient water supply Efficient use of resources Automation of water facilities Connected information Lifecycle and Value Services Lifecycle Services Energy Efficiency Services Condition Monitoring IT Security for Automation Automation Solutions Design, engineering Commissioning Products for Water and Wastewater Automation, instrumentation, communication Drives Life Cycle Management

7 Siemens Offering for the Water Industry: Product Portfolio Medium voltage Operator Stations Telecontrol Advanced Process Control Operator Panels Motor Control Centers Controller & I/Os Motors and Drives Temperature Transmitters Low voltage switch gears, Pressure Transmitters motor starters Flow Metering Gas Analyzers Level Measurement

8 Consultant DVD Industry Proven Concepts based on IA&DT Portfolio Technical Features Application examples for - Waste Water Treatment Plants (WWTP) - Water Treatment Plants (WTP) - Pumping Stations PS - Desalination Plants (SWRO) as templates for consultants, system integrators and end customers; available: small/medium/large Specification modules for all relevant electrical products, approx. ca modules, additional general pre-modules Technical Information Sales Information Reduced Planning Costs, Reduced Technical Risks -25% due to tender support Faster Project Execution -8% due to simplified clarification Marketing-Tool free-of-charge When using the DVD in planning the first plant, you will be saving some 10% to 12% in time. When planning the second or third plant, the time reduction is likely to increase to 20 to 25%. DR. HARNISCH Engineering Consultant for Automation

9 SIMATIC Water Library Advanced A Success Story to push SIMATIC Portfolio Current Status SIMATIC Water Library - successfully used in approx. 150 projects - became product in 2012 (Industry Library) Current Status SIMATIC Water Library Advanced will focus on standardized applications for Unit Operations, e.g. SIMATIC Water Library Advanced consists of - Water Control Module Types (WCMT) - Water Equipment Modules (WET) - Water Unit Templates (WUT), in preparation Reduced Engineering and Commissioning Costs -15% due to standardized eng. process Faster Project Execution -8% due to standardized eng. process Reduced Operation Costs for Plant Owners -6% due to common operation philosophy

10 What is needed to operate Water Supply System in the Best Way? High Reliability Uninterrupted water supply 24/7 (!) Smart Water brings Decision Support Systems Low Energy Consumption due to most economical pump schedules and high portion of revenue water SCADA/PLC Protected Environment due to reduced carbon footprint Instrumentation Ensured water quality Optimized maintenance due to asset management and detecting of unusual process states

11 What is needed? A real Example Facts and Figures Capacity: 90 million m³/ year, in Germany s TOP10 water supply companies Network length: 600 km Central SCADA system with approx. 140 substation What is the best reservoir level? Which pumps should be used? When shall I switch on/off a pump? Do I have leakages?

12 On the Way to Smart Water Systems Automation is the backbone of Active Leak Control Office Service Engineering Station ES Terminal Bus OS Clients / Multi-Clients Ethernet / OPC-Server O&M Industrial Ethernet / System Bus PROFIBUS-DP PROFIBUS- PA PROFIBUS-DP PROFIBUS-PA SCADA/PLC Instrumentation

13 On the Way to Smart Water Systems Automation is the backbone of Active Leak Control Service Office Water Management SIWA Engineering Station ES Terminal Bus OS Clients / Multi-Clients Ethernet / OPC-Server O&M Industrial Ethernet / System Bus Results PROFIBUS-DP PROFIBUS- PA PROFIBUS-DP PROFIBUS-PA Decision Support Systems SCADA/PLC Instrumentation

14 Smart SEWER Stormwater Management Water Loss Management OPTIM Pump Scheduling SIMATIC SCADA Other Functions SECURE Homeland Security CONCEPT OTS Simulation LEAK Leak Monitoring SIWA is a Water Decision Support System, based on installed automation system, that helps the water utility to increase the operational performance in regards of cost efficiency, availability, resilience,. Optimization SIWA SEWER Stormwater management system in sewer networks Optimization of pump schedules in water pipelines and networks Simulation SIWA CONCEPTS/OTS Hydraulic simulation, validation of operational concepts and scenarios, operator training SIWA SECURE Monitoring, analysis and control of media flow and water quality, decision support in emergency cases Water Loss Management SIWA LEAK/SIWA Leak detection & localization in pipelines and water distribution networks

15 SIWA Modules in Detail Energy Efficiency by Pump Scheduling: SIWA OPTIM Strategic Objective: Reliable water supply, uninterrupted operation Objective and Task Results: Optimal schedules (switching points) for pumps SIWA OPTIM Software package Solution Overview Offline as well as online applicable operational decision support system Calculation of the most economical pump, reservoir, well, and delivery schedules Utilizes methods of mathematical optimization calculation, taking into account all relevant technological restrictions Strategic Objective: Reduced costs for water distribution and production Results: Optimal schedules for water treatment plants Strategic Objective: Optimized usage of natural water resources Quick and easy adaptation of plant modifications due to componentoriented engineering approach

16 SIWA OPTIM Easy-to-Use User Interface: Device Specific Faceplates Pump Schedule for a pumping station with 2 pumps On/off modus of pumps can be forced manually by the operator, shown as light green or white bars Switching points for pumps, resulting running hours are shown as green bars Reservoir Schedule Upper/lower reservoir level can be changed manually by the operator Calculated reservoir level shown as blue line (must be between upper/lower limits Further faceplates for valves, waterworks, energy consumption,

17 SIWA Modules in Detail Customer Benefits: SIWA OPTIM Customer Benefits Reduced energy costs and water purchasing/production costs Increased reliability of water supply due to automatically calculated schedules Optimal planning of maintenance activities Increased water quality due to detection of abnormal process states Conservation of water recourses Efficient and resilient water supply

18 Smart Water Not all water leaks are as easy as this to find! Source:

19 Smart Water Active Leak Control Challenge Solution Approach Active Leak Control Sustainable reduction of water losses by permanent monitoring and detection of new and existing leakages LeakVolume = Time(A+L+R) x Flowrate A: Awareness, L: Localization, R: Repair Priority on reduction of leaking period Water loss volume = Leakage rate (in m 3 /d or l/h) x duration (in d or h) per leakage (DVGW W392) About 90% of water loss caused by small leakages

20 SIWA Modules in Detail Reduction of Water Losses due to Permanent Network Monitoring Strategic Objective: Reliable water supply, reduction of water losses Objective and Task Results: Pipelines: Segments with leakages, size of leakages SIWA Solution Overview Software package based on SIMATIC Permanent leakage detection for distribution networks Utilizes statistical methods following IWA methodology Strategic Objective: Reduced costs for water distribution and production Results: Networks: District Metering Areas (DMA) with leakages Strategic Objective: Optimized usage of natural water resources SIWA LEAK Software package based on SIMATIC Permanent leakage detection and location in pipelines Utilizes physical models, like mass balance and pressure calculation

21 SIWA LEAK Easy-to-Use User Interface: Plant Overview and Faceplate

22 SIWA IWA Methodology and Infrastructure Leakage Index (ILI) Objective and Task Infrastructure Leakage Index ILI DMA with sub DMA ILI Technical performance category A B Further loss reduction may be uneconomic unless there are shortages; careful analysis needed to identify cost effective improvement Potential for improvements; consider pressure management; better active leakage control practices, and better network maintenance 4 8 C Poor leakage record; tolerable only if water is plentiful and cheap; even then, analyze level and nature of leakage and intensify leakage reduction efforts Bulk/flow meter Supply zone > 8 D Horrendously inefficient use of resources; leakage reduction programs imperative and high priority

23 SIWA Easy-to-install Flow Metering Station SIWA Leak Control Measuring unit consists of: Clamp-on ultrasonic flow meter Line entry incl. battery pack & charg.unit PLC GSM/GPRS modem to transmit the data

24 Life Cycle of a Water Loss Management Project 4 Phase Approach OPEX phase CAPEX phase Visualization of ALC results in SCADA Permanent Active Leakage Control (ALC) by DMA monitoring Start of operation Phase 4: Commissioning Start of permanent ALC Phase 3: Implementation Installation of Active Leakage Control (ALC) Phase 2: Detailed Network Analysis Hydraulic model, calibration with field data Phase 1: Feasibility Study evaluation of leakage level (water balance) Pressure Management Water Loss Management Permanent leakage detection using SIWA software Network lifecycle Location of DMA s with leakages Repair of identified leakages, reduction of water losses Pipe Asset Management Phase 1: Feasibility Study Data Collection, evaluation of leakage level (water balance), analysis of pressure mgt. cooperation w consultants recommended Phase 2: Detailed Network Analysis Hydraulic model, calibration with field data cooperation w water utility recommended, use of existing hydraulic models Phase 3: Implementation Planning/creation of DMA s, installation of Active Leakage Control SIWA, incl. add. Sensors cooperation w solution partners recommended Phase 4: Commissioning Start of permanent ALC SIWA

25 Life Cycle of a Water Loss Management Project Water Audit: IWA Systematic Authorized Consumption Billed Autherized Consumption Unbilled Authorized Consumption Billed Metered Consumption Billed Unmetered Consumption Unbilled Metered Consumption Unbilled Unmetered Consumption Revenue Water System Input Volume Apparent (commercial) Losses Unauthorized Consumption Customer Meter Inaccuracies and Data Handling Errors Non-Revenue Water (NRW) Water Losses Real (physical) Losses Leakage on Transmission and Distribution Mains Leakage and Overflows at Storage Tanks Leakage on Service Connections up to point of Customer Meter

26 Life Cycle of a Water Loss Management Project Water Audit: Results from a Real Project System Input Volume (100%) Authorized Consumption (46%) Water Losses (54%) Billed Authorized Consumption (45%) Unbilled Authorized Consumption 7 (1%) Apparent (commercial) Losses (12%) Real (physical) Losses (42%) Billed Metered Consumption, (45%) Billed Unmetered Consumption, 0% Unbilled Metered Consumption, 0% Unbilled Unmetered Consumption, 7 (1%) Unauthorized Consumption, (10%) Customer Meter Inaccuracies and Data Handling Errors, 511 (2%) Leakage on Transmission and Distribution Mains Leakage and Overflows at Storage Tanks Leakage on Service Connections up to point of Customer Meter Revenue Water (45%) Non-Revenue Water (NRW) (55%) Source: City of Sandakan, Malaysia

27 SIWA Modules in Detail Customer Benefits: SIWA LEAK and SIWA Customer benefit Minimized water losses due to reduced leakage time Increased reliability of water supply due to reduced water losses (NRW: non revenue water) Reduced energy costs and increased revenue due to reduced water losses Increased water quality due to reduced contamination Reduced costs due to avoidance of collateral damages (e.g. at building ground works) Increased resource efficiency Resilient water supply

28 Smart SIWA References 1/2 WTS Fujairah, UAE WTS EPWTS, KSA K&S, Germany Pipeline Twin-Pipeline 2x DN1600 Length 180 km Capacity m 3 /d SIWA Modules - SIWA CONCEPT/OTS - SIWA OPTIM - SIWA LEAK Pipeline Single Pipeline DN1200 Length 110 km Capacity m 3 /d SIWA Modules - SIWA CONCEPT/OTS - SIWA OPTIM - SIWA LEAK Pipeline Single Pipeline DN800 Length 70 km Capacity m 3 /d SIWA Modules - SIWA LEAK

29 The Future WaterCockpit Not yet available as product Objective and Task Solution Overview WaterCockpit is a holistic management information system, that also offers simulation and forecast options for specific and relevant topics Management information - Specific KPI - Specific KPI charts Analysis - Trend analysis - Prognosis - Statistical correlations Easy-to-use (Web) user interface Multi criterial decision support Risk management

30 Partner Day, Israel, July 2015 Thank you very much for your attention siemens.com/answers