The BDE ENGINEERING GmbH provides with the PRO - suite an effective solution for works and machine data collection.

Transcription

1 OEE

2 The BDE ENGINEERING GmbH provides with the PRO - suite an effective solution for works and machine data collection. Since its foundation in 1993, the BDE ENGINEERING GmbH has had a persistent growth of competence in the area of electronic data collection. The goal is to offer low priced and easy to use solutions for its customers. The BDE ENGINEERING GmbH has, in a very short time become one of the leading system houses in the works and machine data collection segment. This is underlined by over 300 installations, in various types of production industry, worldwide. Up to some years ago machine data collection was rather simple. Data was written down manually and evaluated in a time consuming way. Subsequently systems where developed automating these tasks, but nevertheless using printouts on production sheets. These also had to be interpreted and evaluated manually. companies today. We offer solutions that enable the automatic collection and evaluation of machine and works data. Inaccurate and time intensive manual notation, coupled with time consuming EDP data recording, are no longer needed. Present day computer technology enables ONLINE viewing of machinery. Standard reports are available as graphs or lists.interfaces can be implemented for the exchanging of data to and from existing high level software. Increasing competition, smaller lot sizes and the constant pressure to combat rising production costs, necessitates the exact analysis of all capacities available. Production processes must be improved to be more effective and less expensive. Management and all levels which are involved in the production process such as works management, production management, operations, quality control and the technical department need the optimisation of the production processes. It will be necessary therefore to identify and optimise the cost intensive areas of the production processes and through the measures taken, increase the competitiveness of the company in the interests of all employees and management. Achievements possible with transparency in the production process > Optimisation of machine allocation > Visualisation of deviations relative to orders or articles > Better personal management > Quality improvement Machine data collection offers producing companies a not to be underestimated chance to increase productivity without incurring higher costs or to reduce costs whilst sustaining current

3 The production process passes through many phases. By accurate analysis of each phase, weak points in the system and their causes will become apparent. In order to identify such weak points, data must be collected, can be quickly recognised and dealt with. Optimal analysis leads inevitably to success: > Decreasing production run times > Display of relevant information on workstations > Increase of productivity. Due to this transparency, problem areas can be discovered and an optimisation put in place in a timely fashion. This continuous support aids employees to increase their own productivity.

4 PRO Business Network User 1 Ethernet TCP/IP PRO Acess Point W-LAN User 2 PRO Further plant Ethernet TCP/IP Server Ethernet TCP/IP PRO VPN User 3 dedicated line Ethernet TCP/IP PRO Ethernet TCP/IP PRO User 4

5 Maschine Stanze Roboter Extruder IST SOLL Spritzguss OEE: morgen 14:30 +++Betriebsversammlung morgen 14:30 +++Betrieb PRO motivation of employees through information. PRO With our module PROenergy, whose name speaks for itself, the energy budget of your company and the potential savings can be visualised. PRO Detailed planning and control of production orders / material / personnel. The latest algorithms and multiple graph types. PRO PRO Customised dialogue oriented mobile data capture such as: jobs, people, layers, volumes, quantities etc. PRO The module PROsms provides responsible production staff quickly with current stoppage information via SMS to freely selectable mobile phones. PRO Various interfaces to ERP, PPS, and personnel systems have been implemented, such as: SAP (R3, Business One), Intentia (MOVEX), Navision, ORDAT (FOSS), lpha, SAGE, Bäurer, ABAS (ECCS) Dahm (Print dialog), OGS, timeline, MIDITEC

6 PRO The collection of machine data is carried out, regardless of machine type, age or manufacturer by easy to use terminals that are situated on or near the machine in question. Production impulses are collected digitally by the terminal and transmitted to the data collection program PROcomm. The data is then collated and transmitted to the PRO suite. In addition to production quantities and cycle times, machine down time can also be recorded for later analysis. via the terminal keyboard or with a barcode scanner. Machine stoppage can also be automatically picked up via an external connector. Manual input is reduced to a minimum in Collected, collated and compared with each other: Order, lot and material data Personnel employment times Equipment running times Stoppage and still stand times Fitting, cleaning and production times Quantities/cycles, target/actual/scrap/wastage Cycle times target/actual Through the data obtained, key operating indicators (e.g. OEE) and the analytical values of the workload and utilisation of machines can be calculated. PRO Machine stoppages Orders / articles Degree of utilisation Cycle Time: Quantities: target / actual target / actual

7 PRO There are no limits as to how or what data should be displayed realised as a customer individual extension to the PRO Machines Orders Shifts Personnel Cycle Times Stoppage Reasons In the standard software of PRO all entries on the terminal can be made either via the terminal keyboard or with a barcode scanner attached to the terminal. Using a scanner reduces the possibility of error and eases the inputting of data for the employee.

8 The collection of machine and works data enables transparency in the production processes which in turn allows the objective assessment and optimisation of works and production processes. The simple adaption of PRO to of operation. OEE - PROfessional For the integration of your machinery and equipment into machine data collection solutions there are standard MDC solutions available from the. PROduction data collection PROduction visualisation PROduction increased Industriestraße Beverungen Fon +49 (0) Fax +49 (0) info@.de.