YOUR PRODUCT: PERFECTLY PACKAGED. SUCCESSFULLY SOLD. Film extrusion. 10-colour flexo printing. Converting.
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1 YOUR PRODUCT: PERFECTLY PACKAGED. SUCCESSFULLY SOLD. Film extrusion. 10-colour flexo printing. Converting.
2 Future Advice FROM IDEAS TO INNOVATION. We think further. ADVICE FROM PEKU FOLIEN. QUALIFIED, RELIABLE, FRIENDLY. From the very start. And far beyond delivery. We have been manufacturing high-quality packaging films and bags for decades. But PEKU Folien can do more. We are creative and we generate ideas, as expert advisers and as long-term partners for our customers. Working together with you, we find the optimum packaging for your requirements, even for extremely delicate products. Our solution perfectly matches your filling systems and the specific demands of your products. We offer a wide range of different film types such as polyethylene (LDPE and HDPE), polypropylene (CPP and OPP), polyamide in conjunction with polyethylene (PA/PE) and a large number of other composite films to meet your requirements. We are committed to the highest quality and hygiene standards PEKU Folien is certified to BRC Level A and ISO 9001:2008. We don t just process orders. Our PEKU experts with their many decades of experience will advise and guide you personally and individually. We support you from the moment you choose your packaging machine until we find the optimum packaging for your product and your filling systems, and we are even there for you when you are running in production. The PEKU team makes the difference. Our efficient decision making process and qualified specialists for a wide range of bag packs and films for automatic filling machines enable us to find the optimum solution quickly for every challenge. One phone call is all it takes to immediately receive expert advice or a free quotation within 24 hours. We are also happy to advise you in person at your production site. Or alternatively, why not visiting our company and have a look yourself? EVERYTHING FROM ONE SOURCE. Our own efficient film extrusion. Our own 10-colour flexo printing facility. Our own highly automated converting. ensures the optimum presentation of your products and contributes to your sales success. As a technology leader in Europe we print your packaging in full HD quality. WELCOME TO PEKU FOLIEN. WE LOOK FORWARD TO MEETING YOU! SEE FOR YOURSELF! PEKU Folien Page 2 PEKU Folien Page 3
3 Product range and areas of application Product range and areas of application Industry Expertise COSMETICS TOILETRIES PHARMA- CEUTICALS CHEMICAL PRODUCTS INDUSTRY EXPERTISE FOOD CLINICALLY PURE. Highly sensitive products such as chemicals, pharmaceutical products and cosmetics require special measures. Maintaining the tightest tolerance specifications, we manufacture chemicalresistant primary and secondary packaging to BRC Level A at the highest possible level of cleanliness. The special resins used can be traced seamlessly and are certified in accordance with the requirements of the Pharmacopoeia. Regular audits by our pharmaceutical and medical customers are passed with flying colours. We manufacture bags in all sizes and with a wide range of closure features (see page 13) to suit the relevant application. For all our packaging materials we guarantee the optimum level of machine running at high packaging speeds and the highest level of puncture resistance, as well as outstanding sealing properties and tear values. YOU ALSO EAT WITH YOUR EYES. Enjoyment of food begins when you buy it. Our printing presses achieve full HD quality in up to 10 colours, and they ensure that our bags and films for automatic filling machines not only give secure protection and shelf life to your high-quality food products, but also present them attractively. With your packaging becomes an effective advertising medium. The cosmetics industry in particular appreciates our 10-colour flexo printing capacity in full HD quality, which makes us a technology leader in Europe. Thanks to your product will always make a brilliant impression with the consumer. Certified to BRC Level A we meet the highest requirements in the food industry. Our packaging, which is free of plasticisers, heavy metals and contaminants, is temperature-resistant and suitable for shock-freeze or cook-in applications. Films from PEKU Folien perfectly match your packaging machines and are particularly resistant to puncturing and tearing. High packaging speeds and outstanding sealing properties ensure a smooth and clean production process. PEKU Folien Page 4 PEKU Folien Page 5
4 Product range and areas of application Product range and areas of application Industry Expertise INDUSTRIAL APPLICATIONS RETAIL Industry Expertise GARDEN PRODUCTS PET CARE SPECIAL APPLICATIONS DEMAND SPECIAL FILMS. Films from PEKU Folien fulfil the highest requirements from demanding industrial customers. Our films, which are specially tuned to your packaging machines, are particularly tear-resistant, non-flammable, electrically non-conductive and anti-static. We manufacture flat films as well as tubular and semi-tubular films the latter can also be printed on the inside. We also supply small rolls for easier and more ergonomic handling. NATURAL HEAVYWEIGHTS. Sensitive products such as fertilizer, soil or substrate require packaging with specific properties. Films for the garden from PEKU Folien are impermeable to light (black-white), UV-resistant and weatherproof, very easy to seal, particularly tough and extremely tear-resistant. provides high-quality 10-colour print in full HD quality, which can be protected and further enhanced, if required, with protective lacquer and gloss or matt lacquers. MOBILE ADVERTISING MEDIA. Our carrier bags are not only convenient for carrying, durable and extremely tear-resistant, they are also brilliant advertising media. We can print your personal carrier bags in up to 10 colours in full HD quality, which makes us a technology leader in Europe. WILDLY GOOD PACKAGING. Films and bags for pet litter and pet food or for living fish are manufactured with the same care and to the same high hygiene standards as those for food, and they are of course certified to BRC Level A. All packaging materials are available in an anti-static version. PEKU Folien Page 6 PEKU Folien Page 7
5 Quality Production QUALITY. PEKU sets the benchmark. Our systematic quality management follows a precisely defined and well structured procedure, and it comes into operation right at the start when selecting raw materials. We only use high-quality raw materials from leading manufacturers. 6,000 TONS. 100,000,000 METRES. 250,000,000 BAGS. All from one source, at one location, under one roof. During the entire multi-stage manufacturing process, all our products undergo a wide range of comprehensive checks by trained staff from Production and Quality Assurance in our own in-house test laboratory. Following the three pairs of eyes principle our permanent quality monitoring fulfils the highest requirements. To ensure our consistently high quality standards any follow-up order is based on identical product recipes and manufactured on the same equipment used for the initial order. PEKU production: 24 hours. 365 days. Secure. Clean. Certified. Our production chain is intelligently and efficiently organized, from processing the resin and film extrusion up to printing and converting of the bags. The range of cutting-edge machinery is systematically maintained by our skilled engineers, and spare capacity ensures that there is 100 % production availability all around the clock. PEKU Folien is certified to BRC and ISO 9001 standards, and complies with the highest hygiene and cleanliness level A. Regular audits by customers from the food, chemical and pharmaceutical industries confirm our continuously high standards. Our in-house printing facility ranks among the industry leaders in Europe. With technology we print and refine your packaging films in full HD quality COMMITMENTS WE LIVE UP TO. A large raw material stock makes us independent from supply shortages in the world market and guarantees that there is always manufacturing capacity available in consistent quality. Our experienced team many production staff have been working at PEKU Folien for decades is always on standby for you in three-shift operation. Whether it is small quantities or large orders, we always manufacture your packaging to BRC Level A, the highest level of cleanliness. DON T SETTLE FOR ANYTHING LESS. PEKU Folien Page 8 PEKU Folien Page 9
6 Production Production EXTRUSION. From quality resin to the perfect film. PRINTING FACILITY. High performance in flexo printing print brilliance to an unimaginable degree. Our high-output extrusion facility is at the outset of our film production. We manufacture films in a width of 50 to 1,600 mm on 15 production lines, some of which are multi-layer COEX facilities. To make sure we can always draw on spare capacity most of the machine types we use are available in sets of two or more. This ensures reliable and perfectly coordinated production stages and constant security of delivery with consistently high quality. PEKU Folien runs one of the european leading flexo printing facilities. With we enhance your packaging with a razor-sharp, brilliant print image in full HD quality, which makes a difference with its bright colours, strong tones and smooth gradations. Processed on state-of-the-art printing presses, the photographically realistic depiction of your images with up to 10 colours promotes your products at the point of sale. We only use high-quality resins from leading manufacturers. We develop exactly the right product recipe for your application from the several thousand different recipes that we have available. Depending on your requirements, our films can be made non-flammable to B1 standard, resistant to heat or cold, extremely easy to seal or particularly tear-resistant, or they can have specific electrical or anti-static properties as well as outstanding visual characteristics. OUR PRINT QUALITIES: Our standard print resolution for PEKUPrint Prime (up to 44 l/cm, 112 lpi) is already impressive thanks to its finely screened and highly expressive print image. But printing in our innovative premium print resolution PEKU- Print Full HD (up to 63 l/cm, 160 lpi) we achieve fascinating print results, full of brilliance and depth of sharpness. Successfully completed print approval procedures, regularly carried out by customers at our production site, confirm how the efficiently manufactured films from PEKU Folien remain true to quality. Consistent colour fidelity during the printing operation guarantees continuously high quality, both with follow-up orders and irrespective of the order volume. COEX efficient to the exact μ! PEKU Folien Page 10 PEKU Folien Page 11
7 Production Bag overview CONVERTING. For us further processing means precision work. Converting, which is our final production stage, turns the printed film into your packaging. OUR STRENGTH LIES IN OUR DIVERSITY. Our bag solutions are as diverse as your products. We manufacture bags with the widest range of closure features, filling options, perforations and types of punching on our high-output converting machines. Virtually all bags are also available in a wicket version. Shown below are some of the most common bag types: The type, shape and closure features of the bag depend entirely on your product, packaging machine and filling process, as well as on the packing speed that you have specified. We offer you comprehensive advice and provide you with different sample bags for your examination. As a final step, we help you to decide on the packaging that best suits your requirements. Adhesion closure bag Permanently sealing or reclosable also with two adhesive strips for two-way use if returning items Drawstring bag Convenient to close and reopen, with one or two strings, easy to store Pressure closure bag Available with grip hole, euroslot and easy-open perforation, reclosable Head-gusseted bag Outstanding convenience when carrying, the folding header serves as an additional and highly visible area for advertising Euroslot bag The economical one: For light contents, without hanging reinforcement, sealed crosswise below the euroslot header, available with adhesion closure and several euroslots Examples of further processing: pressure closure, punching and many more. Euroslot bag with reinforcement The strong one: Extremely rigid header, for heavy contents, can be hung up easily available with several euroslots, sealed crosswise below the euroslot header Fish transportation bag Secure transport for your live fish thanks to a rounded bottom, with single or double watertight seal seam, easy-open perforation available Round bottom bag Visually outstanding packaging for poultry, bread or bandage material, avoids unattractively protruding corners after packing, can be deep frozen, highly extensible Carrier bag Perfect advertising medium, can be reused many times, extremely tear- and abrasion-resistant, reinforced grip area Carrier bag Sealed crosswise below the grip hole, can be filled easily and quickly Pressure closure For manual packing or fully automatic filling. Can also be supplied with euroslot for hanging position. Punching Fully punched or part-punched holes and notches in virtually all shapes and sizes. Perforation Whether longitudinal or cross perforation, we match the ratio between cut and partition to your requirements and create the optimum easy-open aid. Drawstring Ideally suited to frequent opening and closing of the bag. You can select from a wide range of string colours. Flap bag Problem-free filling, simple to close Bottom gusseted bag Stands securely, outstanding protection, excellent presentation of your product Side gusseted bag Significantly larger fill volume, easy to fill Bottom seam bag Exceptionally robust, very secure seal seam Side seam bag With excellent seam, side seams for higher loads PEKU Folien Page 12 PEKU Folien Page 13
8 Logistics Sustainability and culture FAST. FLEXIBLE. AT YOUR DOORSTEP OVERNIGHT. PEKU Folien maintains two large high-rack warehouses, in which we store your packaging material. Part-deliveries on call-off can be facilitated at short notice and at any time. This saves you storage capacity and resources. Our central storage facility provides for overnight deliveries to virtually any point in Europe. SUSTAINABILITY? NATURALLY! So that our environment stays clean. Taking responsibility: We process production waste to recycled resin. What others demand has long been the standard at PEKU Folien. Our energy management system is certified to ISO 50001:2011. Our highly advanced machinery operates with outstanding energy efficiency and very small quantities of waste. Film waste that is produced internally is recycled to reusable resin in our own recycling equipment, from where it can subsequently be channelled back into the production process. Thanks to a regenerative post-combustion system for air cleaning, we operate significantly below the regulatory pollution limits. THE PEKU COMPANY CULTURE. We ensure that your artwork masters are kept securely, so that we can react quickly to follow-up orders. Your personal PEKU customer service executive closely follows your order while it is being processed, so that any last-minute changes or fine-tuning can be accommodated at any time. TAKE OUR WORD FOR IT! We also live sustainability in our relationships with our customers. Many well-known companies have placed their trust in PEKU Folien for decades. At the same time however, we welcome new and international challenges. From our apprentices to our private owners, we all have the same objective: based on our innovative packaging solutions, we want to ensure that your products are creatively and ideally presented. We are committed to this. With pleasure, motivated and going far beyond just what is expected. CHALLENGE US! Goods dispatch A completely enclosed goods dispatch area protects the films and bags against the elements. Securely packed Carefully and securely packed pallets guarantee that goods are delivered to customers without problems. Edge protection Additional stabilisation for your goods, so that they are delivered safely to you even over transport distances of several thousand kilometres. PEKU Folien Page 14 PEKU Folien Page 15
9 Your Packaging. Our Passion. PEKU Folien GmbH PEKU-Straße 1 D Neumarkt i.d.opf. Phone: +49 (0) Fax: +49 (0) peku@peku.com
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