Analyze Design Build Repair

Transcription

1 Analyze Design Build Repair Mechanical Analysis & Testing Pages Custom Replacement Parts Pages Repair & Refurbishing Services Pages Process Solutions - Design / Build / Fabricate Pages IMS Team has over 192 years of combined experience Advanced Mechanical Pages Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

2 Mechanical Analysis & Testing Capabilities Experiencing production problems? WHEN does it occur? WHY does it occur? WHERE is its origin? HOW is the problem going to be corrected? Understanding and correcting the REAL problem is key to solving production challenges. An analysis of your production equipment will ensure that you are operating at optimal output. Heat Transfer Analysis Example: Mold core block transient thermal analysis predicts a thermal pattern of heating or cooling passages in the mold or die. Ideally, the entire core block should perform with desired results. Stress & Deflection Analysis Example 1: Analysis of molds, die assemblies and machinery, that use finite element computer analysis to project possible excessive bending, possible leaks, fatigue sources or other failures of the equipment. Example 2: Analysis of parts during design process determines if parts are able to perform the intended function. 20 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

3 Mechanical Analysis & Testing Capabilities (continued) Vibration & Dynamics Analysis Example: Dynamic loading requires the rate of change of momentum / force of all the parts be taken into account. Stress conditions during dynamic loading, such as an impact, depend on the material properties as well as the nature of the impact. Process Analysis Manufacturing process analysis for a broad range of materials, equipment and automation. Example: Molded part flaws are caused by a number of factors - worn barrel or screw, material bridging at feed point, etc. Product Testing Example: Test equipment, fixtures and stands are specifically designed and built for testing products, processes, components and machinery. Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

4 Custom Replacement Parts Capabilities Most components can be custom engineered to your specifications. For example: Screws Screw Tips Barrels End Caps Design - Our staff has over 192 years of combined experience working with various manufacturing disciplines. - All parts can be customized to suit your specific applications. Build - Our experience and use of the latest technology allows us to machine even the most complex of geometries. - No matter the size, we have the proper equipment to build your component. - Standard micromachining capabilities allow us to manufacture any component regardless of size and quantity. Manifolds Special Purpose Nozzles Delivery - Our finished components are of the highest quality and reliable delivery you ve come to expect from IMS. - Expedited services are available. 22 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

5 Custom Replacement Parts Capabilities (continued) Special Purpose Nozzles Nozzles can be built to any custom length with multiple options of internal design. Color mixing and heating capabilities are available. Screw Tips Options: Materials Styles Flow Characteristics Heat Treatment Carbide Inserts Barrels Options: Liner Materials Water Jackets Thermocouple Ports Feed Throat Configuration Capacity End Caps Options: Materials Standard or Logarithmic Spiral Screws - Injection & Extrusion Options: Materials Geometries Coatings (PVO, Carbide, Encapsulation) Stellite, Colmonoy Capacity Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

6 Custom Replacement Parts Capabilities (continued) Molds and Mold Components Molds and mold components can be built to any size or specification out of various materials. (GIANT Spacer Plate and small Mold shown) 55" x 55" x 4 1 /2" example shown Manifolds Manifolds can be built to any custom size out of several material options with multiple ports and internal designs. Hoppers Options: Height Taper or Logarithmic Spiral Sight Glass Drain Hopper Slides Loader Mounts Extensions Slide Gates Capacity 24 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

7 Custom Replacement Parts Capabilities (continued) Air Take-Off Boxes Air take-off boxes can be fabricated to any dimensions out of multiple materials with any number of ports. Additional design features include adjustable air flow and custom mounting. Univest Insulation Custom sewn, high heat resistant insulation blankets. Manufactured to conform to simple or complex shapes - saving money and protecting workers. Mold Handling Latches Mold handling latches can be custom made for specific applications and tolerances. Flow Regulators Flow regulators can be made for any number of zones and flow rates....and much more. Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

8 Repair & Refurbishing Capabilities Most components can be repaired or refurbished to like-new condition. For example: Screws Barrels Tie Bars End Caps Inspection - Call for return authorization number. - Ship your worn or damaged components as Class 85 Machine Parts to: IMS Company, Stafford Road, Chagrin Falls, OH Inspection and quotation prior to repair. Repair & Refurbishing - IMS can repair or refurbish most molds, dies and machine components. - We can repair cylindrical parts up to 19 feet long with exacting tolerances. - Repaired and refurbished items will meet or exceed new machine performance. Some OEM Replacement Screws, Barrels and Tie Bars IN STOCK INQUIRE Grinder Rotors Grinder Blades Delivery - Our finished components are of the highest quality and reliable delivery you ve come to expect from IMS. - Expedited services are available. 26 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

9 Repair & Refurbishing Capabilities (continued) Typical Screw Repair Process 1. Strip off any plating 2. Weld undersized or damaged flights 3. Straighten screw 4. Grind O.D. to size 5. Mill welded flights 6. Grind welded bearing diameter 7. Polish flights 8. Chrome plate 9. Final inspection Optional Modifications: Re-cut and sandblast feed zone flights for better feeding Re-cut screw and deepen flights for improved throughput Install thermal insert to transfer excess front-end heat back to the transition zone (shown below) PUTS EXCESS FRONT END HEAT... IMS Thermally-Compensated Screw BACK WHERE IT REALLY COUNTS! BEFORE AFTER If your screw is beyond repair, IMS stocks several popular models of New OEM replacement screws or can design a screw for your application. If what you need is not in stock, you will be quoted a price and delivery of a replacement screw. Typical STOCK models include, but are not limited to: Arburg, Cincinnati, JSW, Kawaguchi, Nissei, Toshiba & Van Dorn. Ask about IMS unique Flite-less screws, available only from IMS. They are specially designed to help you produce strain-free, dimensionally stable parts fewer rejects. Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

10 Repair & Refurbishing Capabilities (continued) Typical Injection Barrel Repair Process IMS offers relining of barrels up to 8" inside diameter and 180" in length, using D-2, CPM10V, CPM420V or bimetallic liners with specific grade or trade name you prefer. Resleeving Steps: 1. Cut out old liner 2. Install new liner 3. EDM or mill out feed port 4. Hone I.D. to size 5. Polish 6. Final inspection Optional Modifications: Remove broken end cap studs A full range of steels, hardening treatments and alloys are available Add water jackets Add additional thermocouples Remove broken thermocouple adaptors If your barrel is beyond repair, remember that IMS stocks new OEM barrels. If what you need is not in stock, you will be quoted a price and delivery of a replacement barrel. Ask about Screw & Barrel Package Deals! 28 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

11 Repair & Refurbishing Capabilities (continued) Blade Sharpening From gate cutters to grinder blades, IMS can lengthen the life of any blade. Properly resharpened blades often perform like new. Equipment Repair Anything IMS sells... and many other types of equipment can be repaired or modified by IMS experienced staff. Calibration Dew Point Meters, Temperature Control Modules, Tie Bar Strain Gauges... IMS can recalibrate these critically accurate devices and more. Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

12 Design Build Fabrication Capabilities IMS engineering team has the capability and capacity to design, build, and manufacture most anything that will assist you in your operation. Design - From sketches, ideas or parts IMS can provide a final drafted design. - No matter how difficult the design, our highly skilled team will tailor the best solution from design to finished product. Build / Fabricate - Our technology and expertise allows us to meet even the most exacting of tolerances for any application. - IMS utilizes the best technologies to machine or fabricate your project efficiently and cost effectively. Delivery - IMS meets on time deliveries for design/build/fabrication services - Expedited services are available. 30 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

13 Design / Build / Fabrication Capabilities (continued) Fabrication IMS has over 192 years of combined experience with fabrication and can provide custom fabricated pieces to any specification. Custom Stands Aluminum Enclosures Custom Pallets Table Tops designed for easy unloading Air Take-Offs Custom Conveyor Parts Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

14 Design / Build / Fabrication Capabilities (continued) Safety Enclosures Need a custom safety enclosure, IMS can design and build it for you. Custom Equipment Various types of equipment can be built for your specific application with multiple sizes, materials, settings, capacities and setup options. (Compact hopper dryer with drying hopper and wall-mount circulator shown) Custom Solutions No matter what your requirements, IMS team can develop a custom solution to meet your needs. 32 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

15 Design / Build / Fabrication Capabilities (continued) All Materials Assembly Barrel Liners Burnishing Flights CNC Colmonoy Weld Component Design Custom Insulation Custom Nozzles Custom Screws Design Deep Hole Drilling Design Drilling End Caps Services Extrusion Fabrication Grinding Heat Pipes Heat Treating Honing Industrial Sewing Large Cylindrical Machining Milling Plastic Fabrication Polishing Screw Repair Screw Tips Sheet Metal Stellite Welding Straightening Surface Finishing Threading Tool Steels Trepanning Turning Welding Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

16 Advanced Mechanical Capabilites IMS has a full range of mechanical engineering expertise applicable to all industries. For example, IMS engineering team has the experience to design and build specialty machinery, tools, and many customized products. General Industry Assembly Fixturing Aqueous Solution Recovery Mobile System - Micro-Filtration - Reverse Osmosis Custom Machinery and Tooling Custom Valves and Mechanical Components Electro-Mechanical Products Instruments Packaging / Housing Leak / Pressure Tester for Die Casting Industry Railroad Car Flipper Nuclear Waste Container Fabrication Line Test Stand, Moment of Inertia Tunneling / Boring Equipment for Mining 34 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.

17 Advanced Mechanical Capabilites (continued) Medical Industry Diagnostic System Diagnostic Tooling Gantry Components Custom Stainless Steel Equipment Clean Room Design Calibration and Certification Services...better design builds better tools and equipment for better results. Speak with one of our Advanced Mechanical Engineers to see if we can help you maximize the mechanical parameters of your tools and equipment. Contact us TODAY! Call us with your needs... Send your drawings... E&MS Toll Free Phone: Stainless Steel MicroMax Chiller Copyright 2013 IMS Company. All rights reserved. Please refer to imscompany.com/ems E

18 Design / Build / Repair Custom Parts Fabricate for more information go to: Catalog A: Catalog B: Catalog C: MROP Mold Releases Heater Bands Degating Tools Mold/Die Components Nozzles & Screw Tips Screws & Barrels Hoppers & Loaders Chillers & Circulators Dryers & Granulators HVAC & Abrasives Hand & Power Tools Electrical & Plumbing for more information go to: for more information go to: for more information go to: for more information go to: 36 E Please refer to imscompany.com/ems Copyright 2013 IMS Company. All rights reserved.