GENERAL SPECIFICATION GS REVISION: BZ
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1 REV ECO # DATE BY INIT BE RC DNg BF SLM DNg BG SLM PM BH ATV ATV BJ /02/07 ATV ATV BK PM PM BL /04/10 PM ATV BM ATV ATV BN DKN PM BP YP PM BR PM PM BS KM KM BT KM KM BU KM KM BW PM PM BX PM PM BY SM KM BZ SM KM GENERAL SPECIFICATION GS100 TITLE High Performance Cables & Interconnect Systems Cerritos, CA GENERAL SPECIFICATION GS100 SCALE NONE SIZE A SUB-DIRECTORY\FILENAME \_GS\GS100.DOC SHEET 1 OF 8 CAGE CODE DRAWING NO. GS100 REV. BZ PAGE 1
2 TABLE OF CONTENTS DESCRIPTION(S) PAGE Cover Page 1 Table Of Contents Material Usage Table Material Table Epoxy Curing Table Material Specification Table Procurement/Process Table Finish Table (MIL-DTL-45204) Finish Table (ASTM B 488) SAE-AMS 2418 Copper Plating Specifications: SAE-AMS-QQ-N-290 Nickel Plating Specifications: ASTM B 488 and MIL-DTL Gold Plating Specifications: 8 PAGE 2
3 1.0 Material Usage Table. COMPONENT(S) MATERIAL(S) SPECIFICATION(S) PROCUREMENT(S) CURING FINISH(ES) BODY MACHINED ALUMINUM (6061-T6, 6061-T651) M34 S14, S22, S23 F7 MACHINED ALUMINUM (6262-T9) M14 S14 F7 MACHINED ALUMINUM (6061-T651) M15 S14, S22, S23 F7 MACHINED BeCu M5 P2 F4 MACHINED BRASS M4 S4 P3 F4,F9, F11, F12 MACHINED KOVAR M12 S13 F6 MACHINED SST M1, M13 S1, S12 P1 F1,F2,F6 MOLDED M13 S12 P1 F1,F2,F6 CASTING M1, M13 S11, S12 P1 F1,F2,F6 SOLDER ON M1 S1 P1 F3 TUBE SEAMLESS SST M2 S2 P4 CENTER CONDUCTOR FEMALE STRAIGHT BeCu M5 P2 F4 RIGHT ANGLE BeCu M5 P2 F4 STR PHOSPHOR BRONZE M37 S21 F3, F4 MALE STRAIGHT BECU M5 P2 F4 STRAIGHT BRASS M4 S4 P3 F4 STRAIGHT KOVAR M12 S13 STRAIGHT MOLYDENUM M16 S16 RIGHT ANGLE BECU M5 P2 F4 CAPTIVATION EPOXY M8 C1,C2,C3,C4 HYSOL M29 C7 CONDUCTIVE EPOXY M9, M32 C5,C6 CERAMIC M25 S17 GASKET EMI M7 S7 NON-EMI M6 S6 INSULATOR BORON NITRIDE M30 CRYSTALOR (FR-TPX- T130) M19 CRYSTALOR (HBG-30) M20 FLUOROLOY H M24 GLASS 7052 M22 GLASS 7070 M23 PEEK M21 NORYL M36 REXOLITE M28 TEFLON M3 S3 TORLON M17 S15 VECTRA E130i M33 ULTEM 1000 M35 S20 PMP (MBZ230A) M38 NUT M1 S1 P1 F1,F2 RETAINING RING M5 P2 SHRINK TUBING M31 S19 SOLDER LOW TEMP M10 S9 HIGH TEMP M11 S9 TUBE SEAMLESS SST M2 S10 P4 WASHER FLAT LOCK M26, M27 S18 F1,F2,F4 NOTE: VECTRA IS A REGISTERED TRADEMARK OF TICONA COMPANY TORLON IS A REGISTERED TRADEMARK OF SOLVAY ADVANCED POLYMERS, L.L.C. PAGE 3
4 2.0 MATERIAL TABLE CODE(S) DESCRIPTION(S) M1 303 STAINLESS STEEL (SST) M2 304 STAINLESS STEEL (SST) M3 PTFE (TEFLON) M4 BRASS ALLOY C36000 ; TEMPER H02 M5 BERYLLIUM COPPER (BeCu) ALLOY C17300 ; TEMPER TD04 M6 SILICON RUBBER M7 CHO-SEAL M8 No. 1 VARY FLEX TYPE HV (SIGMA PLASTRONICS) M9 ABLEBOND 16-1 SILVER EPOXY (ABLESTICK LABORATORIES) M10 SN-63 FLUX WRMA-P3 M11 SN-96 FLUX WRMA-P3 M12 KOVAR M13 304L STAINLESS STEEL (SST) M14 ALUMINUM 6262-T9 M15 ALUMINUM 6061-T651 M16 MOLY HCT PHILLIPS ELMET M17 POLYAMIDE-IMIDE (PAI) TORLON SOLVAY, GRADE 4203L OR TORLON GRADE 4203 M18 KEL-F M19 POLYMETHYLPENTENE (PMP) FR-TPX-T130 M20 POLYMETHYLPENTENE (PMP) HBG-30 M21 POLYETHEREKEYTONE (PEEK) M22 GLASS 7052 M23 GLASS 7070 M24 FLUOROLOY H M25 BERYLLIUM OXIDE (1) M STAINLESS STEEL (SST) M27 PHOSPHOR BRONZE, C510 SPRING ROD M28 REXOLITE M29 HYSOL EA 9395 M30 BORON NITRIDE GRADE M M31 HEAT SHRINKABLE INSULATION SLEEVE M32 ECCOBOND 56C M33 VECTRA E130i M34 ALUMINUM 6061-T6; 6061-T651 M35 ULTEM 1000 (POLYETHERIMIDE) M36 NORYL M37 PHOSPHOR BRONZE B-2, C544 M38 POLYMETHYLPENTENE (PMP) RESIN, MBZ230A M39 HYSOL EA 9396 NOTE: VECTRA IS A REGISTERED TRADEMARK OF TICONA COMPANY HYSOL IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TORLON IS A REGISTERED TRADEMARK OF SOLVAY ADVANCED POLYMERS, L.L.C. NORYL IS A REGISTERED TRADEMARK OF GENERAL ELECTRIC (1) ANY COMPONENTS USING THIS MATERIAL MUST BE PURCHASED AS FINISHED PARTS. 3.0 EPOXY CURING TABLE MATERIAL(S) CODE(S ) DESCRIPTION(S) M8 C1 SOFTCURE: 8 HRS MINIMUM CURE ROOM TEMP. (25ºC OR 77ºF); FOR NON-OUTGASSING REQUIREMENT M8 C2 HARDCURE: 3 150ºF; FOR OUTGASSING REQUIREMENT M8 C3 HARDCURE: 24 HOURS ROOM TEMP. (25ºC OR 77ºF), FOLLOWED BY 2 HOURS 225ºF, FOR OUTGASSING REQUIREMENT M8 C4 HARDCURE: 1/2 HOURS ROOM TEMP. (25ºC OR 77ºF), FOLLOWED BY 2 HOURS 225ºF, FOR OUTGASSING REQUIREMENT M32 C5 1 65ºC (150ºF ± 10ºF) OR 2 50 C USING CATALYST # 9 M32 C6 8 80ºC (176ºF), USING CATALYST # 11 M9, M29 C7 24 HOURS ROOM TEMP. (25ºC OR 77ºF), FOLLOWED BY PAGE 4
5 MINIMUM OF 1 65ºC (150ºF) 4.0 MATERIAL SPECIFICATION TABLE CODE(S) UNS NO. SAE-AMS ASTM FED. SPEC. MIL. SPEC. FORM(S) S1 A-582 ST. STL. FREE MACHINE BAR S STEEL CASTINGS, INVESTMENT, CORROSION AND HEAT RESISTANT S3 D-1710 D-4894 D-4895 TYPE I, GRADE 1, CLASS B POLYTETRAFLUOROETHYLENE (PTFE) ROD OR MOLDING S4 C B-16 FREE-CUTTING BRASS ROD, BAR, AND SHAPES FOR USE IN SCREW MACHINES. C17300 B-196 COPPER BERYLLIUM ALLOY ROD AND BAR; CONDITION H. FOR.0625 AND 3/32 DIAMETER BAR ELONGATION 14-25% BASED ON AN APPROVED CIT TEST LAB. S6 A-A RUBBER, SILICONE; GASKET MIL-DTL- S TYPE B S8 NOT ASSIGNED S9 (QQ-S-571) S MIL-T-8504 S11 S12 S A-743 A-744 PAGE 5 MIL-S TYPE 1C303 FED SPEC QQ-S-571 HAS BEEN SUPERSEDED BY J-STD-004, J-STD-005 & J-STD-006 ST. STL. SEAMLESS OR WELDED TUBE ST. STL. FOR CASTINGS, IRON- CHROMIUM, IRON-CHROMIUM- NICKEL, AND NICKEL-BASE CORROSION-RESISTANT STAINLESS AND HEAT-RESISTING CHROMIUM-NICKEL STEEL, SHEET STRIP AND BAR S13 K94610 F-15 IRON, NICKEL-COBALT SEALING ALLOY (KOVAR) S14 QQ-A-225/8 B-211 ALUMINUM COLD DRAWN ROD S D-5204 P TORLON S16 B-387 TYPE 361 WIRE OR ROD MODIFIED TO HCT S17 THERMALOX 995 CERAMICS (2) S18 B-139 (QQ-B-750) ROD COMPOSITION A S19 DTL HEAT SHRINKABLE INSULATION SLEEVES S20 D-5205 ULTEM 1000 (POLYETHERIMIDE) S B-103 PHOSPHOR BRONZE B-2 S22 QQ-A-200 B-221 ALUMINUM EXTRUDED ROD S23 QQ-A-250 B209 ALUMINUM FLAT SHEET (2) ANY COMPONENTS USING THIS MATERIAL MUST BE PURCHASED AS FINISHED PARTS. 5.0 PROCUREMENT/PROCESS TABLE CODE(S) DESCRIPTION(S) USEABLE WITH SPECIFICATION CODE(S) P1 CONDITION A (ANNEALED) S1, S12 P2 TEMPER TD04 (Formerly H) H04 S4 (ASTM B-16 ONLY) P3 H02 S4 (ASTM B-16 ONLY) P4 ANNEALED AND DESCALED S10 P5 HEAT TREAT 675 F/685 F TO
6 CONDITION TH04 PER SAE-AMS-H PROCUREMENT/PROCESS TABLE (CONTINUED) HEAT TREAT 600 F 5 F TO CONDITION P6 TH04 PER SAE-AMS-H-7199 P7 P8 P9 HEAT TREAT 525 F 5 F TO CONDITION TH04 PER SAE-AMS-H-7199 HEAT TREAT 600 F/625 F TO CONDITION HT PER SAE-AMS-H-7199 HEAT TREAT 680 ºF/360ºC PER SAE-AMS-H FINISH TABLE (MIL-DTL-45204) CODE(S FINISH(ES DESCRIPTION(S) ) ) K1 K2 K3 K4 K5 K6 K7 K8 PASSIVATE 303 & 410 STAINLESS STEEL, PER AMS-QQ-P-35, TYPE II. 304, 316 & 321 STAINLESS STEEL, PER AMS-QQ-P-35, TYPE IV / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, COPPER STRIKE. FOLLOWED BY SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD STRIKE TYPE I, FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C OR D, CLASS 1, / THICK. (3) COPPER STRIKE, FOLLOWED BY SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD STRIKE TYPE III, FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C OR D, CLASS 1, / THICK. (3) / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, CLASS 1, / THICK. (3) (INTENTIONALLY LEFT BLANK) WOODS NICKEL STRIKE (4), FOLLOWED BY ELECTROLESS NICKEL PER ASTM B 656 OR MIL-C-26074, / THICK, FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE III, GRADE A, CLASS 1, / THICK. K9 ALBALOY, / THICKNESS. K10 K11 K12 K13 K14 K15 (Special For BeCu) (Special For 303 SST) / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C OR D, CLASS 00, / THICK. (INTENTIONALLY LEFT BLANK) COPPER PER SAE-AMS 2418, / THICK, FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C OR D, CLASS 1, / THICK. COPPER STRIKE, FOLLOWED BY BRIGHT NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, BRIGHT NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, / THICK. PAGE 6
7 K16 K / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE II, GRADE C, / THICK / , FOLLOWED BY GOLD PER MIL-DTL-45204, TYPE III, GRADE A, CLASS / THICK. (7) (3) FOR CENTER CONDUCTOR,ONLY, PLATING THICKNESS SHALL BE MEASURED IN ACCORDANCE WITH WORKMANSHIP STANDARD WS154. (4) WOODS NICKEL STRIKE IS ONLY APPLICABLE FOR STAINLESS STEEL MATERIAL. (7) RECOMMENDED FOR WIRE BONDING APPLICATIONS. 7.0 FINISH TABLE (ASTM B 488) CODE(S) FINISH(ES) DESCRIPTION(S) F1 F2 F3 F4 F5 PASSIVATE 303 & 410 STAINLESS STEEL, PER ASTM A 967, CITRIC OR NITRIC 304, 316 & 321 STAINLESS STEEL, PER ASTM A 967, CITRIC OR NITRIC / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, CLASS 0.25, / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, CLASS 0.25, COPPER STRIKE, FOLLOWED BY SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD STRIKE, TYPE I, FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C OR D, CLASS 1.25, / THICK. (5) COPPER STRIKE, FOLLOWED BY SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD STRIKE TYPE III, FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C OR D, CLASS 1.25, / THICK. (5) F / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, CLASS 1.25, / THICK. (5) F7 SULFAMATE NICKEL PER AMS-QQ-N-290, CLASS 2, / THICK. F8 WOODS NICKEL STRIKE (6), FOLLOWED BY ELECTROLESS NICKEL PER ASTM B 656 OR MIL-C-26074, / THICK, FOLLOWED BY GOLD PER ASTM B 488, TYPE III, CODE A, / THICK. F9 ALBALOY, / THICKNESS. F10 F11 F12 F13 F14 F15 F16 (Special For BeCu) (Special For 303 SST) / , FOLLOWED BY GOLD PER ASTM B-488, TYPE II, CODE C OR D, CLASS 0.50, / THICK. SILVER PER QQ-S-365D, GRADE A, / THICK POST-TREATMENT WITH TARNISH PREVENTATIVE FOR ELECTRONIC APPLICATIONS. COPPER PER SAE-AMS 2418, / THICK, FOLLOWED BY GOLD PER ASTM B-488, TYPE II, CODE C OR D, CLASS 1.25, / THICK. COPPER STRIKE, FOLLOWED BY BRIGHT NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, BRIGHT NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, SULFAMATE NICKEL PER SAE-AMS-QQ-N-290, CLASS 1, EXCEPT THICKNESS TO BE / , FOLLOWED BY GOLD PER ASTM B-488, TYPE II, CODE C, / THICK / , FOLLOWED BY GOLD PER ASTM B 488, TYPE II, CODE C, CLASS 0.50, / THICK. PAGE 7
8 F / , FOLLOWED BY GOLD PER ASTM B 488, TYPE III, CODE A, CLASS 2.5, / THICK. (7) F18 ALBALOY, MIN. THICKNESS. F19 F20 PASSIVATE PASSIVATE PASSIVATE PER SAE-AMS 2700, METHOD 1, TYPE 2 FOR 303SST AND 410SST PASSIVATE PER SAE-AMS 2700, METHOD 1, TYPE 4 FOR 304SST AND 316SST (5) FOR CENTER CONDUCTOR ONLY, PLATING THICKNESS SHALL BE MEASURED IN ACCORDANCE WITH WORKMANSHIP STANDARD WS154. (6) WOODS NICKEL STRIKE IS ONLY APPLICABLE FOR STAINLESS STEEL MATERIAL. (7) RECOMMENDED FOR WIRE BONDING APPLICATIONS. 8.0 SAE-AMS 2418 COPPER PLATING SPECIFICATIONS: DESIGNATION(S) THICKNESS (INCH) COMMENTS SAE-AMS ~.0007 DESIGNATED PLATING THICKNESS OF SAE-AMS (APPROX.) COPPER FLASH.0007 ~.0020 PERMISSIBLE FOR PREVENTING CARBURIZING OTHER PLATING THICKNESS MAY BE SPECIFIED BY SAE-AMS 2418 AND A SUFFIX NUMBER DESIGNATING THE MINIMUM THICKNESS IN TEN THOUSANDTHS (.0001) OF AN INCH. A TOLERANCE OF INCH WILL BE ALLOWED. THUS... SAE-AMS DESIGNATES A THICKNESS OF.0001 ~.0003 SAE-AMS DESIGNATES A THICKNESS OF.0003 ~.0005 SAE-AMS DESIGNATES A THICKNESS OF.0006 ~ SAE-AMS-QQ-N-290 NICKEL PLATING SPECIFICATIONS: CLASS(S) THICKNESS COMMENTS GRADE(S) CLASS FOR CORROSION PROTECTION CLASS ENGINEERING PLATING APPLICATION GRADE A.0016 GRADE B.0012 GRADE C.0010 GRADE D.0008 GRADE E.0006 GRADE F.0004 GRADE G ASTM B 488 & MIL-DTL GOLD PLATING SPECIFICATIONS: ASTM B 488 MIL-DTL COMMENT(S) TYPE PURITY TYPE PURITY TYPE III 99.9% GOLD MIN. TYPE III 99.9% GOLD MIN. (CODE A OR GRADE A ONLY) TYPE I 99.7% GOLD MIN. TYPE I 99.7% GOLD MIN. (CODE A, B, C OR GRADE A, B, C) TYPE II 99.0% GOLD MIN. TYPE II 99.0% GOLD MIN. (CODE B, C, D OR GRADE A, B, C) CODE KNOOP GRADE KNOOP CODE A 90 KNOOP MAX. GRADE A 90 KNOOP MAX. CODE B KNOOP. GRADE B KNOOP. CODE C KNOOP. GRADE C KNOOP. CODE D 201 KNOOP MIN. GRADE D 201 KNOOP MIN. CLASS THICKNESS CLASS THICKNESS CLASS MIN. (.25 M) CLASS MIN. CLASS MIN. (.50 M) CLASS MIN. CLASS MIN. (.75 M) CLASS MIN. CLASS MIN. (1.0 M) CLASS MIN. CLASS MIN. (1.25 M) CLASS MIN. CLASS MIN. (2.5 M) CLASS MIN. CLASS MIN. (5.0 M) CLASS MIN. CLASS MIN. PAGE 8
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