38999 SERIES III HIGH POWER CONNECTOR RANGE. Interconnect Solutions Worldwide
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- Arron Harvey
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1 38999 III HIGH POWER CONNECTOR RANGE
2 38999 III HIGH POWER CONNECTOR The Polamco High Power Connector range offers a simple and effective way of terminating power cables in a harsh environment military connector system. The product covers cable sizes from mm² up to mm² and is available in shell sizes 19 to 25 depending on the cable being terminated. It is available in crimp and threaded versions with straight and 90 outlet options. Key Features Up to 1000A capability Rugged Series III style connector shell system Easy assembly Many shell styles and termination options available Conductive Jam Nut O-Ring option available Technical Features Materials & Plating Optons Shell Contact Body Plating finishes Insulators Seals Aluminium Alloy, Nickel Aluminium Bronze, Stainless Steel Copper Alloy Cadmium Olive Drab, Black Zinc Nickel, Electroless Nickel. Others available on request. Thermoplastic Silicone Elastomer Plating Code B C ZB ZN Plating Description Cadmium, Olive Drab (5-10 Microns) QQ-P- 416, Type II, Class 3 over Electroless Nickel Electroless Nickel, AMS-C-26074, Class 4, Grade B Zinc Cobalt (5-10 Microns) over Electroless Nickel ( Microns) with an Olive Drab Chromate Conversion Zinc Nickel Black Passivate (5-12 Microns) over Electroless Nickel (8-12 Microns), ASTM B 841 Class 1 ROHS Compliant *Many Military Programs are exempt from ROHS compliance, see ROHS website for more information No* Yes Yes Yes Environmental Protection Conductivity Conductive 0 Hours Salt Spray Conductive 48 Hours Salt Spray Conductive 3 Hours Salt Spray Conductive 0 Hours Salt Spray 2 sales@polamco.com +44 (0)
3 38999 III HIGH POWER CONNECTOR Mechanical Mechanical Endurance Vibration Shock 0 Mating Cycles Def-Stan 0035 part 3. 6hrs in 3 axis (with full current load) 0m/s², 11ms half sine. Electrical Test Voltage 1800V AC RMS 60Hz (service rating 1) Shell Continuity Contact Resistance Current Rating <5mΩ (dependent of plating finish) <100µΩ See Chart for current de-rating values for each crimp contact size. Note! It is important that a suitably rated cable for current and temperature is used with this connector. Cables should be supported a maximum of 2mm from the back of the connector. Crimp Contact Current De-Rating Environmental Sealing Salt Spray Temperature Range * dependent on material and finish IP68 (2m for ½ hour) 0 hrs* -65 C to +175 C sales@polamco.com +44 (0)
4 HIGH POWER III CONNECTOR High Power Connector Standard Range Plug Receptacle Straight 90 Jam Nut Square Flange Plug Connector with straight screened backshell and crimp contact Plug Connector with 90 screened backshell and crimp terminal Jam Nut Receptacle with straight screened backshell and crimp contact Square Flange Receptacle with straight screened backshell and crimp contact Shielded Plug Connector with straight backshell and crimp contact Plug Connector with female threaded contact and 90 heat shrink boot Jam Nut Receptacle with straight thread for Bus Bar termination Square Flange Receptacle with straight thread for Bus Bar termination Unshielded Additional Options - list not exhaustive, contact sales@polamco.com for more information Low Profile Square Flange Receptacle Extended Body Square Flange Receptacle (extra panel thickness) with straight screened backshell and crimp contact Extended Body Jam Nut Receptacle (extra panel thickness) with straight screened backshell and crimp contact Bulkhead Feedthrough Jam Nut Receptacle Bulkhead Feedthrough Square Flange Receptacle 4 sales@polamco.com +44 (0)
5 HIGH POWER III CONNECTOR Part Numbering PC420HP-BT1-25-FS-SN-1-C-L13 Series Shell Style 20HP = Square Flange 24HP = Jam Nut 26HP = Plug Rear Termination BT = screened backshell M = Male Threaded post F = Female Threaded post Angle entry 1 = Straight 3 = 90 Shell size Cable Size,, etc Cable Stranding FS = Fine stranding (Hi Flex) S = Standard stranding Contact Type P = Pin S = Socket Key Arrangement N, A, B, C, D, E Material and Finish Optional Panel thickness in mm Omit for standard sales@polamco.com +44 (0)
6 SHIELDED STRAIGHT CRIMP PLUG 71,3 `1,0 LIP FOR HEATSHRINK BOOT na A - nc LASER PART/BATCH MARK HERE CRIMP nc MAX nc MAX STANDARD SHELL A CLASS 2A ø B MAX MAX CRIMP STANDARD MAX CRIMP 19 1,20 38,5 21 1,37 41,7 23 1,00 44,9 25 1,62 48,0 WHERE CORE DIAMETER EXCEEDS THE MAXIMUM, POLAMCO RECOMMENDS THE USE OF A SUITABLE PRE-ROUNDING DIE TO AID INSERTION INTO THE CRIMP BARREL. FOR FURTHER GUIDANCE SEE POLAMCO ASSEMBLY INSTRUCTION - ASQAW0256. PC426HP-BT1-25-FS-PN-1-C GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACT - SILVER PLATED COPPER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAX CONTACT RATING 23 = 800A 21 = 600A 19 = 400A PROD 6QUAL R.S. 03/11/2014 P.M. 03/11/2014 M.PAUL 21/08/2014 PROJECTION LINEAR +/-0,25MM ANGULAR +/- 1 ASSY USED ON: D38999/26 SCREENED BACKSHELL STRAIGHT ENTRY SHELL CRIMP S = STANDARD FS = CONTACT TYPE BATH BA2 1EP TITLE: SHIELDED HIGH POWER PLUG, CRIMP WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY. MATERIAL sales@polamco.com +44 (0) SEE PART NUMBER BREAKDOWN MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZN ALUMINIUM / ZINC NICKEL BLACK PASSIVATE OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST
7 SHIELDED 90 CRIMP PLUG 82,75 MAX ØB A - REMOVEABLE END CAP LASER PART/BATCH MARK HERE 65, MAX LIP FOR HEATSHRINK BOOT 40,64 MAX P.M. 03/11/2014 BATH BA2 1EP sales@polamco.com +44 (0) M.PAUL CRIMP GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACT - SILVER PLATED COPPER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAX CONTACT RATING 23 = 800A 21 = 600A 19 = 400A M.PAUL 21/08/2014 STANDARD 03/11/2014 PROJECTION WHERE CORE DIAMETER EXCEEDS THE MAXIMUM, POLAMCO RECOMMENDS THE USE OF A SUITABLE PRE-ROUNDING DIE TO AID INSERTION INTO THE CRIMP BARREL. FOR FURTHER GUIDANCE SEE POLAMCO ASSEMBLY INSTRUCTION - ASQAW0256. SHELL ASSY USED ON: D38999/26 A CLASS 2A ø B MAX MAX CRIMP STANDARD MAX CRIMP 19 1,20 38,5 21 1,37 41,7 23 1,00 44,9 25 1,62 48,0 PC426HP-BT3-25-FS-PN-1-C SCREENED BACKSHELL 1 = STRAIGHT, 3 = 90 ENTRY SHELL CRIMP S = STANDARD FS = CONTACT TYPE MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZN ALUMINIUM / ZINC NICKEL BLACK PASSIVATE OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST 7
8 SHIELDED STRAIGHT CRIMP JAM NUT RECEPTACLE Bo VARIABLE LENGTH STANDARD = 22,5 49,4 `1,0 na F ne D - n40,00 MAX PANEL CUT OUT DIMENSIONS LASER PART/BATCH MARK HERE C - HEX 1,58-3,20 STANDARD PANEL THICKNESS L = OPTIOL PANEL THICKNESS CRIMP PROD QUAL ISSUE 8 2 STANDARD R.S 03/11/2014 P.M. 03/11/2014 M.PAUL 21/08/2014 WHERE CORE DIAMETER EXCEEDS THE MAXIMUM, POLAMCO RECOMMENDS THE USE OF A SUITABLE PRE-ROUNDING DIE TO AID INSERTION INTO THE CRIMP BARREL. FOR FURTHER GUIDANCE SEE POLAMCO ASSEMBLY INSTRUCTION - ASQAW0256. GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACT - SILVER PLATED COPPER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAX CONTACT RATING 23 = 800A 21 = 600A 19 = 400A PROJECTION LINEAR +/-0,25MM ANGULAR +/- 1 MATERIAL SEE PART NUMBER SHELL MAX CRIMP MAX CRIMP STANDARD ASSY USED ON: D38999/24 TITLE: 1-C 1-B 1-ZB 1-ZK 1-ZN 4-J 2-Z MATERIAL/PLATING ALUMINIUM - ELECTROLESS NICKEL ALUMINIUM - CADMIUM, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, BLACK OVER ELECTROLESS NICKEL ALUMINIUM - ZINC NICKEL, BLACK PASSIVATE OVER ELECTROLESS NICKEL STAINLESS STEEL - PASSIVATE NICKEL ALUMINIUM BRONZE - SHOT BLAST BATH BA2 1EP SHIELDED RECEPTACLE, CRIMP CONTACT WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY. DCR BREAKDOWN sales@polamco.com +44 (0) PART NUMBER: SEE PART NUMBER A B C HEX +/-0.3 +/ ,25/-0 49,2 52,4 55,6 58,7 49,2 52,4 55,6 40,0 4,0 1,20 1,37 1,00 1,62 D HOLE E +0,25/-0 35,18 40,26 43,42 44, FLAT F +0/-0,25 37,08 40,26 43,42 46,61 PC424HP-BT1-25-FS-SN-1-C(-L13) SCREENED BACKSHELL STRAIGHT ENTRY SHELL CRIMP S = STANDARD FS = CONTACT TYPE OPTIOL PANEL THICKNESS IN MM (OMIT FOR STANDARD 3.2MM) DRAWING NO: SHT
9 SHIELDED STRAIGHT CRIMP SQUARE FLANGE RECEPTACLE S VARIABLE LENGTH STANDARD = 20,0 52,0 `1,0 B R1 R2 C - n40,00 MAX PP P LASER PART/BATCH MARK HERE CRIMP PROD STANDARD R.S. 03/11/2014 P.M. 03/11/2014 M.PAUL 21/08/2014 WHERE CORE DIAMETER EXCEEDS THE MAXIMUM, POLAMCO RECOMMENDS THE USE OF A SUITABLE PRE-ROUNDING DIE TO AID INSERTION INTO THE CRIMP BARREL. FOR FURTHER GUIDANCE SEE POLAMCO ASSEMBLY INSTRUCTION - ASQAW0256. GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A PROJECTION LINEAR +/-0,25MM ANGULAR +/- 1 SHELL MAX CRIMP MAX CRIMP B C P PP R1 R2 S STANDARD +/-0.2 +/-0.2 +/-0.2 +/ ,3 1,20 1,37 1,00 1,62 3,25 3,25 3,91 3,91 4,93 4,93 6,15 6,15 29,36 26,97 31,75 29,36 34,93 31,75 38,10 34,93 36,5 39,7 42,9 ASSY USED ON: D38999/20 TITLE: MATERIAL/PLATING ALUMINIUM - ELECTROLESS NICKEL ALUMINIUM - CADMIUM, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, BLACK OVER ELECTROLESS NICKEL ALUMINIUM - ZINC NICKEL, BLACK PASSIVATE OVER ELECTROLESS NICKEL STAINLESS STEEL - PASSIVATE NICKEL ALUMINIUM BRONZE - SHOT BLAST BATH BA2 1EP WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY. QUAL MATERIAL sales@polamco.com +44 (0) SEE PART NUMBER SHIELDED RECEPTACLE, CRIMP CONTACT 1-C 1-B 1-ZB 1-ZK 1-ZN 4-J 2-Z PC420HP-BT1-25-FS-SN-1-C(-L13) SCREENED BACKSHELL STRAIGHT ENTRY SHELL CRIMP S = STANDARD FS = CONTACT TYPE OPTIOL PANEL THICKNESS IN MM (OMIT FOR STANDARD 20MM) 9
10 UNSHIELDED FEMALE PLUG LASER PART/BATCH MARK HERE 58, MAX CRIMP TERMIL nd C - FEMALE - CRIMP TERMIL, HEATSHRINK BOOT AND DR25 HEATSHRINK TUBING ARE SUPPLIED LOOSE. HEATSHRINK BOOT CRIMP SHELL STANDARD MAX CRIMP STANDARD MAX CRIMP C 1,20 1,37 1,00 1,62 D MAX 38,5 41,7 44,9 48,0 M8 M12 DR25 HEATSHRINK JACKET (cable not supplied) PC426HP-F-25-FS-SN-1-C 10 GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A PROD CUSTOMER OVAL COMPANY ME SIGTURE ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. ASSY USED ON: D38999/26 FEMALE TERMITION SHELL CRIMP S = STANDARD FS = CONTACT TYPE R.S. 14/08/2014 PROJECTION P.M. 14/08/2014 BATH BA2 1EP sales@polamco.com +44 (0) LINEAR +/-0,25MM ANGULAR +/- 1 TITLE: MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST WITHOUT PRIOR WRITTEN
11 UNSHIELDED FEMALE JAM NUT RECEPTACLE na ob C HEX VARIABLE LENGTH STANDARD = 22,60 LASER PART/BATCH MARK HERE 3, FEMALE - D - CRIMP TERMIL F ne 1,58-3,20 STANDARD PANEL THICKNESS L = OPTIOL PANEL THICKNESS PANEL CUT OUT DIMENSIONS HEATSHRINK BOOT CRIMP SHELL PROD R.S. 14/08/2014 P.M. 14/08/2014 PROJECTION ASSY USED ON: D38999/24 TITLE: PC424HP-F-25-FS-PN-1-C(-L13) FEMALE TERMITION SHELL CRIMP S = STANDARD FS = CONTACT TYPE OPTIOL MAXIMUM PANEL THICKNESS IN MM (OMIT FOR STANDARD 3,2MM) BATH BA2 1EP WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY. QUAL MATERIAL sales@polamco.com +44 (0) HIGH POWER RECEPTACLE ISSUE STANDARD MAX CRIMP STANDARD MAX CRIMP A B C HEX +/-0.3 +/ ,25/-0 49,2 52,4 55,6 58,7 GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A 49,2 52,4 55,6 LINEAR +/-0,25MM ANGULAR +/- 1 40,0 4,0 D 1,20 1,37 1,00 1,62 CUSTOMER OVAL COMPANY ME SIGTURE HOLE E +0,25/-0 35,18 40,26 43,42 44, ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. SEE PART NUMBER CRIMP TERMIL, HEATSHRINK BOOT AND DR25 HEATSHRINK TUBING ARE SUPPLIED LOOSE. JACKET (cable not supplied) FLAT F +0/-0,25 37,08 40,26 43,42 46,61 M8 M12 DR25 HEATSHRINK MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST 11
12 UNSHIELDED STRAIGHT MALE JAM NUT RECEPTACLE ob C - HEX VARIABLE LENGTH STANDARD = 22,60 3, 36,20 25,00 na F ne D - PANEL CUT OUT DIMENSIONS 1,58-3,20 STANDARD PANEL THICKNESS L = OPTIOL PANEL THICKNESS MALE - LASER PART/BATCH MARK HERE CRIMP SHELL STANDARD MAX CRIMP STANDARD MAX CRIMP A B C HEX +/-0.3 +/ ,25/-0 49,2 52,4 55,6 58,7 49,2 52,4 55,6 40,0 4,0 D 1,20 1,37 1,00 1,62 HOLE E +0,25/-0 35,18 40,26 43,42 44, SUPPLIED WITH CRIMP TERMIL, HEATSHRINK BOOT AND DR25 HEATSHRINK TUBING. (NOT SHOWN). FLAT F +0/-0,25 37,08 40,26 43,42 46,61 M8 M12 PC424HP-M-25-FS-PN-1-C(-L13) PROD 12 GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A CUSTOMER OVAL COMPANY ME SIGTURE ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. MALE TERMITION SHELL CRIMP S = STANDARD FS = CONTACT TYPE OPTIOL MAXIMUM PANEL THICKNESS IN MM (OMIT FOR STANDARD) R.S. 14/08/2014 PROJECTION P.M. 14/08/2014 BATH BA2 1EP sales@polamco.com +44 USED (0)1225 FOR MANUFACTURE 3220 LINEAR +/-0,25MM ANGULAR +/- 1 ASSY USED ON: D38999/24 MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST WITHOUT PRIOR WRITTEN
13 UNSHIELDED FEMALE SQUARE FLANGE RECEPTACLE S R1 R2 LASER PART/BATCH MARK HERE VARIABLE LENGTH STANDARD = 20,00 B CRIMP TERMIL PP C - P FEMALE - CRIMP SHELL R.S. 14/08/2014 P.M. 14/08/2014 ASSY USED ON: D38999/20 PC420HP-F-25-FS-PN-1-C(-L13) FEMALE TERMITION SHELL CRIMP S = STANDARD FS = CONTACT TYPE OPTIOL PANEL THICKNESS IN MM (OMIT FOR STANDARD 20MM) PROD LINEAR +/-0,25MM ANGULAR +/- 1 sales@polamco.com +44 (0)1225 WITHOUT PRIOR 3220 WRITTEN QUAL STANDARD MAX CRIMP STANDARD MAX CRIMP B +/-0.2 2,3 GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A PROJECTION MATERIAL C 1,20 1,37 1,00 1,62 P PP R1 +/-0.2 +/-0.2 3,25 3,25 3,91 3,91 TITLE: 4,93 4,93 6,15 6,15 CUSTOMER OVAL COMPANY ME SIGTURE R2 29,36 26,97 31,75 29,36 34,93 31,75 38,10 34,93 ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. S +/ ,5 39,7 42,9 HEATSHRINK BOOT CRIMP TERMIL, HEATSHRINK BOOT AND DR25 HEATSHRINK TUBING ARE SUPPLIED LOOSE. M8 M12 DR25 HEATSHRINK MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST JACKET (cable not supplied) BATH BA2 1EP CONSENT OF THE COMPANY. 13
14 UNSHIELDED STRAIGHT MALE SQUARE FLANGE RECEPTACLE S R1 R2 VARIABLE LENGTH STANDARD = 20,00 B 38,80 25,00 PP C - MALE - P LASER PART/BATCH MARK HERE CRIMP SHELL STANDARD MAX CRIMP STANDARD MAX CRIMP B +/-0.2 2,3 C 1,20 1,37 1,00 1,62 P PP +/-0.2 +/-0.2 3,25 3,25 3,91 3,91 4,93 4,93 6,15 6,15 R1 R2 29,36 26,97 31,75 29,36 34,93 31,75 38,10 34,93 SUPPLIED WITH CRIMP TERMIL, HEATSHRINK BOOT AND DR25 HEATSHRINK TUBING. (NOT SHOWN). S +/ ,5 39,7 42,9 M8 M12 PC420HP-M-25-FS-PN-1-C(-L13) GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A 14 CUSTOMER OVAL COMPANY ME SIGTURE ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. R.S. 14/08/2014 PROJECTION BATH BA2 1EP P.M. 14/08/2014 sales@polamco.com +44 (0) M.PAUL 21/08/2014 ASSY USED ON: D38999/20 MALE TERMITION SHELL CRIMP TERMIL S = STANDARD FS = CONTACT TYPE OPTIOL PANEL THICKNESS IN MM (OMIT FOR STANDARD 20MM) MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST
15 LOW PROFILE SQUARE FLANGE RECEPTACLE S R1 R2 20,80 B 16,00 HOUSING PENETRATION (SEE PART NUMBER) 14,00 PP MALE - P CRIMP SHELL P.M. 22/09/2014 BATH BA2 1EP sales@polamco.com +44 (0) STANDARD MAX CRIMP STANDARD R.S. MAX CRIMP B +/-0.2 GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING, UNLESS OTHERWISE LIMITED BY /CRIMP OPTION SELECTED #23 = 800A #21 = 600A #19 = 400A 2,3 C 1,20 1,37 1,00 1,62 22/09/2014 PROJECTION P PP +/-0.2 +/-0.2 3,25 3,25 3,91 3,91 4,93 4,93 6,15 6,15 CUSTOMER OVAL COMPANY ME SIGTURE R1 R2 29,36 26,97 31,75 29,36 34,93 31,75 38,10 34,93 ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. S +/ ,5 39,7 42,9 ASSY USED ON: D38999/20 SUPPLIED WITH CRIMP TERMIL AND DR25 HEATSHRINK TUBING. (NOT SHOWN). M8 M12 PC420HP-M-19-FS-PN-1-C-H16 MALE TERMITION SHELL CRIMP TERMIL S = STANDARD FS = CONTACT TYPE - (P = PIN, S = SOCKET) HOUSING PENETRATION IN MM WITHOUT CRIMP TERMIL AND DR25 HEATSHRINK OPTION:- PC420HP-M-19PN-1-C-H16 MATERIAL / PLATING 1-C ALUMINIUM / ELECTROLESS NICKEL 1-B ALUMINIUM / CADMIUM OLIVE DRAB OVER ELECTROLESS NICKEL 1-ZB ALUMINIUM / ZINC COBALT OLIVE DRAB OVER ELECTROLESS NICKEL 4-J STAINLESS STEEL / PASSIVATE 2-Z NICKEL ALUMINIUM BRONZE / SHOT BLAST 15
16 BULKHEAD FEEDTHROUGH JAM NUT RECEPTACLE ob 49,30 C - HEX 27,00 3, ØA D - D - END A END B 1,58-8,00 PANEL THICKNESS LASER PART MARK HERE SHELL A B C HEX +/-0.3 +/ ,25/ ,2 52,4 55,6 58,7 49,2 52,4 55,6 40,0 4,0 D 1,20 1,37 1,00 1,62 HOLE E +0,25/-0 35,18 40,26 43,42 44, FLAT F +0/-0,25 37,08 40,26 43,42 46,61 F ne PANEL CUT OUT DIMENSIONS GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING #23 = 800A #21 = 600A #19 = 400A CUSTOMER OVAL COMPANY ME SIGTURE ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. PROD QUAL 16 ISSUE REV M.PAUL 07/10/ /10/2014 PROJECTION ASSY USED ON: D38999/24 TITLE: BATH BA2 1EP MATERIAL HIGH POWER JAM NUT BULKHEAD SEE PART NUMBER sales@polamco.com +44 (0) BREAKDOWN FEEDTHROUGH DCR LINEAR +/-0,25MM ANGULAR +/- 1 1-C 1-B 1-ZB 1-ZK 1-ZN 4-J 2-Z PC424HPBF-19SPN-1-C SHELL CONTACT TYPE, END A (JAM NUT END) CONTACT TYPE, END B MATERIAL/PLATING ALUMINIUM - ELECTROLESS NICKEL ALUMINIUM - CADMIUM, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, BLACK OVER ELECTROLESS NICKEL ALUMINIUM - ZINC NICKEL, BLACK PASSIVATE OVER ELECTROLESS NICKEL STAINLESS STEEL - PASSIVATE NICKEL ALUMINIUM BRONZE - SHOT BLAST WITHOUT PRIOR WRITTEN CONSENT OF THE COMPANY.
17 BULKHEAD FEEDTHROUGH SQUARE FLANGE RECEPTACLE C - TYPICAL D - TYPICAL ØT OPTION 001 FOR M3 ED HOLES 49,30 15,80 3, A - A - END A LASER PART MARK HERE END B 15,00 MAX PANEL THICKNESS SHELL A 19 1, , , ,62 C +/ ,5 39,7 42,9 D 29,4 31,8 34,9 38,1 H MIN 32,94 36,29 39,29 42,47 T +/ ,3 3,3 3,3 3,3 D - TYPICAL ØT ØH GENERALLY TO THE REQUIREMENTS OF MIL-DTL CONTACTS - SILVER PLATED COPPER SEAL - SILICONE ELASTOMER VOLTAGE RATING 1000Va.c. / 1410Vd.c MAXIMUM CONTACT RATING #23 = 800A #21 = 600A #19 = 400A CUSTOMER OVAL COMPANY ME SIGTURE ORDERS CANNOT BE PLACED AGAINST ALPHA ISSUED DRAWINGS. ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. 13/10/2014 sales@polamco.com +44 (0) PROD M.PAUL 13/10/2014 PROJECTION BATH BA2 1EP LINEAR +/-0,25MM 1-C 1-B 1-ZB 1-ZK 1-ZN 4-J 2-Z ASSY USED ON: D38999/20 PC420HPBF-19SPN-1-ZN(-001) SHELL CONTACT TYPE (END A) CONTACT TYPE (END B) M3 ED HOLE OPTION (REMOVE FOR STANDARD) MATERIAL/PLATING ALUMINIUM - ELECTROLESS NICKEL ALUMINIUM - CADMIUM, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, OLIVE DRAB OVER ELECTROLESS NICKEL ALUMINIUM - ZINC COBALT, BLACK OVER ELECTROLESS NICKEL ALUMINIUM - ZINC NICKEL, BLACK PASSIVATE OVER ELECTROLESS NICKEL STAINLESS STEEL - PASSIVATE NICKEL ALUMINIUM BRONZE - SHOT BLAST 17
18 Tel: +44 (0)
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