2M801 2M803 2M804 2M805. Type Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread # of Contacts 1 to to 55 1 to 55 1 to 130

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1 M Series SMALLER, LIGHTER-WEIGHT ALTERTIVE FOR D8 PERFORMANCE M SERIES Amphenol M micro-miniature connectors are a small, lightweight option for mil-spec performance that can withstand harsh environments. They are quick-mating and a variety of styles and options are available. For full product details, please see our specifications below. Intermateable with Glenair Mighty Mouse APPLICATIONS Headsets Tactical equipment Airframes Avionics boxes Handheld equiptment M80 M80 M80 M80 Type Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread # of Contacts to 0 to to to 0 Coupling Type Threaded Coupling -/ turns to fully mate / Turn Lock Bayonet Push-Pull Quick-Disconnect Tri-Start Thread Ratched Sealing MIL-STD-80 Method MIL-STD-80 Method MIL-STD-80 Method Splashproof Meter for Hour Meter for Hour Meter for Hour EMI-Shielding Good Fair Very Good Excellent Mating Cycles 000 Cycles 0 Cycles Aluminum; 00 Cycles Stainless Steel 000 Cycles 00 Cycles Size : A, 800 VAC Size : A, 800 VAC Size : A, 800 VAC Size : A, 800 VAC Electrical Performance Size : A, 800 VAC Size : A, 800 VAC Size : A, 800 VAC Size : A, 800 VAC Size 0: 7.A, 70 VAC Size 0: 7.A, 70 VAC Size 0: 7.A, 70 VAC Size 0: 7.A, 70 VAC Size : A, 00 VAC Size : A, 00 VAC Size : A, 00 VAC Size : A, 00 VAC Shock & Vibration 7 g s Random Vibration; 7 g s Random Vibration; 7 g s Random Vibration; 7 g s Random Vibration; 00 g s Shock 00 g s Shock 00 g s Shock 00 g s Shock

2 M SERIES TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Insert Contact Retention Clip Contacts Socket Contact Hood Grommet & Seals Adhesives Potting Compound for PCB & Solder Versions Aluminum alloy 0 T, stainless steel passivated, 00C Polyphenylene sulfide (PPS) Beryllium copper, heat-treated, unplated 0u gold-plated copper alloy Passivated stainless steel Fluorosilicone rubber Epoxy film High-strength epoxy ELECTRICAL DATA Contact Sizes, 0, 0HD,, & AWG Operating Voltage & Test Voltage (Mated Condition) CONTACT 0 0HD Sea Level VAC ,000 Feet VAC Current Rating (Max) CONTACT AMPERES 0 7. Contact Resistance CONTACT MILLIVOLT DROP A test current 7.A test A test A test current Insulation Resistance,000 megaohms minimum MECHANICAL Operating Temperature Sealing -7 F to +0 F (-C to +0 C) aluminium -7 F to + F (-C to +00 C) stainless steel meter for hour (M80 splashproof)

3 TECHNICAL SPECIFICATIONS Insulation Strip Length CONTACT STRIP LENGTH 0.0 (.8) (.) 0HD 0.0 (.8) 0.88 (.) 0.88 (.) M SERIES Mating Life Salt Spray Fungus Vibration Gunfire Virbration Shock 000 cycles; M80 aluminum 0 cycles Plating C & M: 8-hours Plating MT, NF, ZN, ZNU, UCR: 00-hours Fungus inert 7g No disconintuity greater than microseconds; no cracking, breaking or loosening of parts, plug shall not disengage from receptacle. Connectors meet electrical requirements after vibration test. 00 G, half-sine, ms, axes EMI-Shieleding Effectiveness db min from 00 MHz to 000 MHz Contact Type Number of Contacts to 0 Contact Retention Crimp, solder or printed circuit CONTACT MIN. POUNDS MIN. NEWTONS HD 0 Contact Seperation Force CONTACT MIN. OUNCES MIN. NEWTONS HD Coupling Torque INCH / POUNDS,, 7 8 8, 0,, 8, 7 Polarization Dual-Start ACME Thread coupling, keyways with optional keyway rotations, note insert remained fixed. All dimensions in inches (millimeters in parenthesis)

4 M SERIES LAYOUTS BY NUMBER OF CONTACTS Front face of pin inserts shown. (Sockets mirror image) CONTACTS M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) # # 800 CONTACTS # # # 800 A M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) B # #0HD 70 CONTACTS C # 800 M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) #0HD # # M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) #, # 800 (#), 00 (#) CONTACTS #, # 800 (#), 00 (#) #0HD # # # M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) #, #0 000 (#0), 00 (#) # 00 (CONT.) CONTACTS # # #, # 800 (#), 00 (#) # #, #0 000 (#700), 00 (#) #0HD #, # 800 (#), 00 (#)

5 M SERIES LAYOUTS BY NUMBER OF CONTACTS Front face of pin inserts shown. (Sockets mirror image) CONTACTS M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) # #, # 800(#), 00(#) # 800 CONTACTS # M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) #0HD 70 CONTACTS M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) # # #0HD # # # #0HD # #, # 800(#), 00(#) # 00 M80 M80 M80 M80 # OF CONTACTS & DWV VOLTAGE (VAC) # 800 CONTACTS #0HD

6 M SERIES CREATE YOUR PART NUMBER M80 DUAL START ACME THREADS M NF 8- P A STYLE PLATING - LAYOUT CONTACT TYPE KEYING STEP : SELECT STYLE, PLUG OR RECEPTACLE RECEPTACLES Mates with PLUGS M In-Line with Integral Backshell M In-Line with Rear Accessory Threads M Plug with Integral Backshell Anti-Decoupling Spring M Self-Locking Plug with Ratchet Mechanism M Square Flange with Integral Backshell M Square Flange with Rear Accessory Threads M Plug with Rear Accessory Thread Anti-Decoupling Spring M Self-Locking Plug with Ratchet Mechanism STEP : SELECT CLASS M Jam Nut with Integral Backshell M Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) 0

7 STEP : SELECT LAYOUT CONTACT STEP : SELECT CONTACT P = Pin S = Socket M SERIES LAYOUT # OF CONTACTS - 0 0HD STEP : SELECT KEYING A KEYWAY DEGREE B KEYWAY DEGREE A 0 0 B 7 0 C 0 D 0 7 E 7 7 F 0 B Receptacle View A Plug View A B

8 M SERIES CREATE YOUR PART NUMBER M80 BAYONET M NF 8- P N STYLE PLATING - LAYOUT CONTACT TYPE KEYING STEP : SELECT STYLE, PLUG OR RECEPTACLE RECEPTACLES Mates with PLUGS M In-Line with Integral Backshell M In-Line with Rear Accessory Threads M Plug with Integral Backshell M Hole Flange with Integral Backshell M Hole Flange with Rear Accessory Threads M Plug with Rear Accessory Thread STEP : SELECT CLASS M Jam Nut with Integral Backshell M Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)

9 LAYOUT # OF CONTACTS - STEP : SELECT LAYOUT CONTACT 0 0HD STEP : SELECT CONTACT P = Pin S = Socket STEP : SELECT KEYING B Receptacle View A A KEYWAY DEGREE Plug View A B B KEYWAY DEGREE N Y 0 Z 0 7 M SERIES 7

10 M SERIES CREATE YOUR PART NUMBER M80 PUSH-PULL QUICK DISCONNECT M NF 8- P A STYLE PLATING - LAYOUT CONTACT TYPE KEYING STEP : SELECT STYLE, PLUG OR RECEPTACLE RECEPTACLES Mates with PLUGS M Front Mount Jam Nut with Integral Backshell M Front Mount Jam Nut with Rear Accessory Threads M Plug with Integral Backshell M In-Line with Integral Backshell M In-Line with Rear Accessory Threads M Plug with Rear Accessory Thread STEP : SELECT CLASS M Rear Mount Jam Nut with Integral Backshell M Rear Mount Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS)

11 LAYOUT # OF CONTACTS - STEP : SELECT LAYOUT CONTACT 0 0HD STEP : SELECT CONTACT P = Pin S = Socket STEP : SELECT KEYING OMIT FOR NORMAL B Receptacle View A A KEYWAY DEGREE Plug View A B B KEYWAY DEGREE SINGLE MASTER KEYWAY A 0 0 B 7 0 C 0 D 0 7 M SERIES

12 M SERIES CREATE YOUR PART NUMBER M80 TRI-START THREADED COUPLING M NF 8- P A STYLE PLATING - LAYOUT CONTACT TYPE KEYING STEP : SELECT STYLE, PLUG OR RECEPTACLE RECEPTACLES Mates with PLUGS M In-Line with Integral Backshell M In-Line with Rear Accessory Threads M Plug with Integral Backshell Anti-Decoupling Spring M Square Flange with Integral Backshell M Square Flange with Rear Accessory Threads M Plug with Rear Accessory Thread Anti-Decoupling Spring STEP : SELECT CLASS M Jam Nut with Integral Backshell M Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) 8

13 LAYOUT # OF CONTACTS STEP : SELECT LAYOUT CONTACT 0 0HD STEP : SELECT CONTACT P = Pin S = Socket STEP : SELECT KEYING B Receptacle View A A KEYWAY DEGREE Plug View A B B KEYWAY DEGREE A 0 0 B 7 0 C 0 D 0 7 M SERIES

14 M SERIES PINS CONTACT TOOLS Insert head first CONTACT AWG WIRE AWG PIN CONTACT COLOR BANDS WIRE STRIP LENGTH WIRE SEALING RANGE MIN. MA. WIRE HOLE FILLER HAND-CRIMP TOOL POSITIONER (LOCATOR) PLASTIC INSERTION/ ETRACTION TOOL METAL INSERTION TOOL METAL ETRACTION TOOL,,,& 8 M80-00 N/A N/A N/A,8, & 0 M80-0 Blue N/A N/A 0HD 0,, & M80-0 N/A N/A N/A 0 0,, & M0/8- Orange Blue Orange,8, & 0 M0/8- Orange Blue Yellow & M0/8- Orange Blue Green 0. (.8) 0. (.8) 0. (.8).88 (.77).88 (.77).88 (.77) 0.0 (.0) 0.0 (.0) 0.00 (.0) 0.00 (.0) 0.0 (.) 0.07 (.) 0.0 (.) M80- (Black) 0.0 (.) 0.08 (.) 0.08 (.) 0.0 (.77) 0. (.) MS (Red) MS (Red) MS788-- (Green) MS788-- (Orange) K- M0/-0 M DAK- DRK- M80-07 M0/-0 M80-0 M80-0 N/A N/A M0/-0 M0/-0 M8/ M0/-0 M0/-0 M8/ M0/-0 M0/-0 M8/ SOCKETS Insert head first CONTACT AWG WIRE AWG PIN CONTACT COLOR BANDS WIRE STRIP LENGTH WIRE SEALING RANGE MIN. MA. WIRE HOLE FILLER HAND-CRIMP TOOL POSITIONER (LOCATOR) PLASTIC INSERTION/ ETRACTION TOOL METAL INSERTION TOOL METAL ETRACTION TOOL,,,& 8 M80-00 N/A N/A N/A,8, & 0 M80-0 Blue N/A N/A 0HD 0,, & M80-0 N/A N/A N/A 0 0,, & M0/7-7 Orange Green Violet,8, & 0 M0/7-8 Orange Green Gray & M0/7- Orange Green White 0. (.8) 0. (.8) 0. (.8).88 (.77).88 (.77).88 (.77) 0.0 (.0) 0.0 (.0) 0.00 (.0) 0.00 (.0) 0.0 (.) 0.07 (.) 0.0 (.) M80- (Black) 0.0 (.) 0.08 (.) 0.08 (.) 0.0 (.77) 0. (.) MS (Red) MS (Red) MS788-- (Green) MS788-- (Orange) K- M0/-0 M DAK- DRK- M80-07 M0/-0 M80-0 M80-0 N/A N/A M0/-0 M0/-0 M8/ M0/-0 M0/-0 M8/ M0/-0 M0/-0 M8/ All dimensions in inches

15 M SERIES PLUG MASTER KEY B THREAD M80 DIMENSIONS.000 (.) MA SAFETY WIRE HOLES AT 80 SHIELD TERMITION B THREAD.0 (.) MA. A DIA C DIA D THREAD STRAIGHT FLUTES STYLE STYLE A DIA. A DIA. B THREAD C DIA. D THREAD UNEF-A IN. MM. IN. MM. IN. MM P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B P-.L-B JAM NUT RECEPTACLE MASTER KEYWAY.00 (.) MA.00 (.) 0 (0.) MA.00 (.) MA PANEL THICKNESS B FLAT F DIA. C FLAT A DIA. D THREAD E THREAD G THREAD RED BAND INDICATES FULL MATE A DIA. B FLAT C FLAT D THREAD E THREAD F DIA. G THREAD IN. MM. IN. MM. IN. MM P-.L-A.-.0P-.L-A UN-A P-.L-A.70-.0P-.L-A UN-A P-.L-A.7-.0P-.L-A UN-A P-.L-A P-.L-A UN-A P-.L-A.-.0P-.L-A UN-A P-.L-A.0-.0P-.L-A UN-A P-.L-A.8-.P-.L-A UN-A P-.L-A P-.L-A UN-A P-.L-A.0-.P-.L-A UN-A P-.L-A.-.P-.L-A UN-A A FLAT CUTOUT DIMENSIONS All dimensions in inches (millimeters in blue) JAM NUT PANEL CUTOUT A FLAT IN +/-.00 MM +/- 0.0 IN +/-.00 MM +/

16 SQUARE FLANGED RECEPTACLE B BSC MASTER KEYWAY C DIA. M80 DIMENSIONS.00 (.) MA.0 (0.) MA.00 (.) M SERIES A SQ D DIA. THRU F DIA. E THREAD G THREAD A B BSC C DIA. D DIA. IN. MM. IN. MM. IN. MM. IN. ±.00 RED BAND INDICATES FULL MATE MM. ±.08 E THREAD IN. F DIA. MM. G THREAD UN-A P-.L-A P-.L-A P-L-A P-L-A P-.L-A P-L-A P-.L-A P-.L-A P-.L-A P-.L-A A DIA. C DIA. ±.00 (0.08) B BSC IN-LINE RECEPTACLE FLANGE MOUNT PANEL CUTOUT A DIA. C DIA. IN. MM. IN. MM. IN. MM B BSC MASTER KEYWAY C DIA..00 (.) MA.0 (0.) MA.00 (.) A SQ D DIA. THRU F DIA. E THREAD G THREAD A DIA. B FLAT E RED THREAD BAND INDICATES FULL MATE D DIA. G THREAD UNEF-A IN. MM. IN. MM. IN. MM P-.L-A P-.L-A P-.L-A P-.L-A P-.L-A P-.L-A P-.L-A P-.L-A P-.L-A P-L-A All dimensions in inches (millimeters in blue)

17 M SERIES PLUG M80 DIMENSIONS BAYONET COUPLING STRAIGHT FLUTES C DIA. MA.0 (.) MA A THREAD.0 (.) MA A THREAD MA. C DIA. IN. MM. IN. MM..00- UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A IN-LINE MASTER KEYWAY A DIA..0 (.) MA.0 (.) MA D DIA. C THREAD A MA. D DIA. C THREAD IN. MM. IN. MM. IN. MM UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A All dimensions in inches (millimeters in blue) 8

18 M80 DIMENSIONS E THREAD BAYONET COUPLING FLANGE MOUNT RECEPTACLE MASTER KEYWAY.0/.0 A MA (.7/.) PLCS.880 (.) MA.880 (.) MA.80 (.) MA.80(.) MA.8 (.).8 (.).8 (.).8 (.). (0.80). (0.80). (0.80). (0.80) M SERIES D DIA F DIA D DIA B BSC D DIA F DIA D DIA C REF E THREAD A MA. B BSC. C REF. D DIA. F DIA. E THREAD IN. MM. IN. MM. IN. MM. IN. MM. IN. MM UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A A BSC JAM NUT RECEPTACLES DIA. (.) B DIA A BSC DIA. (.) B DIA E THREAD FLANGE MOUNT PANEL CUTOUTS A BSC. IN. MM. IN. MM (.) MA.00 (.) MA MASTER KEYWAY B.80 (.7) A DIA..80 (.7) C FLAT D DIA. G DIA. D DIA. B FLATS TYP E THREAD.00 (.) MA PANEL THICKNESS E THREAD F THREAD.00 (.) MA PANEL THICKNESS A DIA. B FLAT C FLAT D DIA. E THREAD F THREAD G DIA. IN. MM. IN. MM. IN. MM. IN. MM. IN. MM UNEF-A.00- UNEF-A UNEF-A.- UNEF-A UN-A.7-8 UNEF-A UN-A UNEF-A UN-A.- UNEF-A UN-A.0- UNEF-A UN-A.87- UNEF-A UN-A.7-0 UNEF-A A FLAT All dimensions in inches (millimeters in blue) JAM NUT PANEL CUTOUTS A FLAT IN. MM. IN. MM /../ / /

19 M SERIES PLUG KEY A DIA. M80 DIMENSIONS PUSH-PULL QUICK DISCONNECT M (.).00 (.).0 (.) M (.) MA.(.).00 (.) D DIA. C DIA. D DIA. C DIA. E THREAD A DIA. C DIA. D DIA. IN. MM. IN. MM. IN. MM. IN. MM. E THREAD UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A IN-LINE RECEPTACLE M M RED STRIPE MASTER KEYWAY.0 (.).0 (.).70 (0.).000/.0* (0.00/.0).000/.0* (0.00/.0) A DIA. C DIA..8 (.) B THREAD A DIA. C DIA. B THREAD IN. MM. IN. MM UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A UNEF-A All dimensions in inches (millimeters in blue)

20 REAR MOUNT JAM NUT M M M80 DIMENSIONS PUSH-PULL QUICK DISCONNECT RED STRIPE.8 (.0) MASTER KEYWAY JAM NUT.0 (7.8) MA O-RING SPRING.000/.0* (0.00/.0).70 (.7) MA O-RING SPRING.000/.0* (0.00/.0) M SERIES C FLAT F DIA. G DIA. A DIA. D THREAD E THREAD. (.) MA PANEL THICKNESS A DIA. C FLAT F DIA. G DIA. D THREAD E THREAD IN. MM. IN. MM. IN. MM. IN. MM. IN. MM UN-A.00- UNEF-A UN-A.- UNEF-A UN-A.7-8 UNEF-A UN-A UNEF-A UN-A.- UNEF-A UN-A.0- UNEF-A UN-A.87- UNEF-A UN-A.7-0 UNEF-A A FLAT FRONT MOUNT JAM NUT REAR MOUNT JAM NUT PANEL CUTOUT A FLAT IN. ±.00 MM. ± 0.0 IN. ±.00 MM. ± M M RED STRIPE MASTER KEYWAY O-RING PLCS.0 (.) MA.7 (.0).000/.0* (0.00/.0).70 (.7).000/.0* (0.00/.0) E DIA. D DIA. F FLAT A DIA..00 (.7) MA PANEL THICKNESS C THREAD B THREAD A DIA. B THREAD C THREAD D DIA. E DIA. F FLAT. IN. MM. IN. MM. IN. MM. IN. MM UN-A.00- UNEF-A UN-A.- UNEF-A UN-A.7-8 UNEF-A UN-A UNEF-A UN-A.- UNEF-A UN-A.0- UNEF-A UN-A.87- UNEF-A UN-A.7-0 UNEF-A A FLAT All dimensions in inches (millimeters in blue) FRONT MOUNT JAM NUT PANEL CUTOUT A FLAT IN. ±.00 MM. ± 0.0 IN. ±.00 MM. ±

21 M SERIES PLUG M80 DIMENSIONS M80-00 M80-00 MASTER KEY A THREAD.88 (0.8) MA EMI/RFI SPRING A THREAD.88 (0.8) MA EMI/RFI SPRING C DIA. C DIA. SELF-LOCKING COUPLING STRAIGHT FLUTES SELF-LOCKING COUPLING D THREAD STRAIGHT FLUTES A THREADS C DIA. D THREADS ACCESSORY IN. MM. IN. MM P-.L-TS-B UNEF-A..P-.L-TS-B UNEF-A 0.0.P-.L-TS-B UNEF-A.87.P-.L-TS-B UNEF-A.700.P-.L-TS-B UNEF-A.7.P-.L-TS-B UNEF-A 8.0.P-.L-TS-B UNEF-A.87.P-.L-TS-B UNEF-A.7.P-.L-TS-B UNEF-A IN-LINE RECEPTACLE MASTER KEYWAY A DIA. C THREAD.00 (.) MA.0 (0.) MA.00 (.).0 (.8)* MA C THREAD.00 (.).00 (.) MA.0 (0.) MA.0 (.8)* MA D DIA. B FLAT RED BAND INDICATES FULL MATE WHEN COVERED RED BAND E THREAD INDICATES FULL MATE WHEN COVERED A DIA. B FLAT D DIA. C THREADS IN. MM. IN. MM. IN. MM. All dimensions in inches (millimeters in blue) E THREADS ACCESSORY P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A 0

22 SQUARE FLANGED RECEPTACLE M M MASTER KEYWAY B BSC M80 DIMENSIONS C DIA..00. MA.0 0. MA * MA.00. MA.0 0. MA * MA M SERIES A SQ F DIA. D DIA. E THREAD RED BAND INDICATES FULL MATE E THREAD RED BAND INDICATES FULL MATE G THREAD A SQ. B BSC. C DIA. D DIA. F DIA. E THREADS IN. MM. IN. MM. IN. MM. IN. ±.00 MM. ±.08 IN. MM. G THREADS ACCESSORY P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A P-.L-TS-A UNEF-A JAM NUT RECEPTACLE M M MASTER KEYWAY.88 (0.8) MA.00 (.).0 (0.) MA.88 (0.8) MA.00 (.).0 (0.) MA B FLAT E DIA. C FLAT TYP A DIA. D THREAD F THREAD.00 (.) MA PANEL THICKNESS D THREAD RED BAND INDICATES FULL MATE G THREAD F THREAD.00 (.) MA PANEL THICKNESS A DIA. B FLAT C FLAT E DIA. D THREADS IN. MM. IN. MM. IN. MM. IN. MM. F THREADS G ACCESSORY THREADS P-.L-TS-A UNEF-A.70- UNEF-A P-.L-TS-A UN-A.7-8 UNEF-A P-.L-TS-A UN-A UNEF-A P-.L-TS-A UN-A.- UNEF-A P-.L-TS-A UN-A.0- UNEF-A P-.L-TS-A UN-A UNEF-A P-.L-TS-A UN-A.7-0 UNEF-A P-.L-TS-A UN-A.7-0 UNEF-A P-.L-TS-A UN-A.87-8 UNEF-A A FLAT All dimensions in inches (millimeters in blue) JAM NUT PANEL CUTOUT A FLAT B DIA IN. ±.00 MM. ± 0.0 IN. ±.00 MM. ±

23 M SERIES SQUARE FLANGED GASKETS E RAD D DIA..0 M80 ACCESSORIES C TYP A BSC PART NUMBER A BSC. C TYP. D DIA. E RAD. FLUOROSILICONE VITON CONDUCTIVE IN. MM. IN. MM. IN. MM. IN. MM. IN. MM. M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F7 M80-08V7 M M80-08F8 M80-08V8 M M80-08F M80-08V M M80-08F M80-08V M SHRINK BOOTS FOR INTEGRAL ENDBELL High Performance Elastomer Pre-Coated with high-tempature adhesive Operating temperature - F to +0 F (-70 C to +0 C) Rated for 000 hours of continous operation at +0 F (+0 C) Excellent resistance to fuels, oils, and solvents Spec VG Part Zero-Halogen Low-Smoke, Zero-Halogen Toxicity Requirements Meets U.S. and E.U. standards Pre-coated with high-tempature adhesive Operating temperature - F to +7 F (-0 C to + C) Good resistance to fuels, oils, and solvents Spec VSEA 7 H E E D B B G G F C H C D BOOT HIGH-PERFORMANCE ELASTOMER STRAIGHT RIGHT ANGLE STRAIGHT BOOT CABLE RANGE RIGHT ANGLE BOOT CABLE RANGE ZERO-HALOGEN MA. MIN. MA. MIN. STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM. M80S00- M80A00- M80S00-H M80A00-H * , 7 M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , 7 M80S00- M80A00- M80S00-H M80A00-H M80S00- M80A00- M80S00-H M80A00-H * Size Zero-halogen right-angle supplied less lip, see graphic

24 DUSTCAPS M80 ACCESSORIES M SERIES FOR M80 FOR PLUGS WITH RING ATTACHMENT METAL DUSTCAPS WITH NYLON ROPE LANYARD FOR FLANGED RECEPTACLES WITH RING ATTACHMENT FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT M7-7--G0- M7-8--G0- M7-8--G- M7-7--G0- M7-8--G0- M7-8--G- 7 M7-7--G70- M7-8--G70- M7-8--G7-8 M7-7--G80- M7-8--G80- M7-8--G8- M7-7--G0- M7-8--G0- M7-8--G7-0 M7-7--G00- M7-8--G00- M7-8--G08- M7-7--G0- M7-8--G0- M7-8--G- M7-7--G0- M7-8--G0- M7-8--G0-7 M7-7--G70- M7-8--G70- M7-8--G7- M7-7--G0- M7-8--G0- M7-8--G7- C M NF MT Aluminum/ Black Anodize (Non-Conductive) (RoHS) Aluminum/ Electroless Nickel (RoHS) Aluminum/ Cadmium with Olive Drab Chromate Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING PART NUMBER THREAD B CABLE ENTRY DIA. M0MS UNEF 0. M0MS0-0.- UNEF M0MS UNEF 0. 8 M0MS UNEF 0.0 M0MS0-0.- UNEF M0MS UNEF 0. M0MS UNEF 0. M0MS UNEF M0MS UNEF 0. M0MS UNEF 0.8 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE ADDITIOL BACKS DESCRIPTION PART NUMBER PREFI STRAIGHT 0 Thread-On BAND-IT Adapter M0MS M0ML M0MK Low-Profile BAND-IT Adapter M0MS Environmental Backshell EMI Backshell Environmental EMI Backshell M70MS08 M70MA08 M70MB08 M80MS7 M80MA7 M80MB7 M0MS077 M0MA077 M0MB077

25 M SERIES HOLE FLANGED GASKETS C MA M80 ACCESSORIES. DIA. TYP D REF A BSC PART NUMBER A BSC. C TYP. D DIA. FLUOROSILICONE VITON CONDUCTIVE IN. MM. IN. MM. IN. MM. IN. MM. M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F7 M80-08V7 M M80-08F8 M80-08V8 M M80-08F M80-08V M M80-08F M80-08V M SHRINK BOOTS FOR INTEGRAL ENDBELL High-Performance Elastomer Pre-Coated with high-tempature adhesive Operating temperature - F to +0 F (-70 C to +0 C) Rated for 000 hours of continous operation at +0 F (+0 C) Excellent resistance to fuels, oils, and solvents Spec VG Part Zero-Halogen Low-Smoke, Zero-Halogen Toxicity Requirements Meets U.S. and E.U. standards Pre-coated with high-tempature adhesive Operating temperature - F to +7 F (-0 C to + C) Good resistance to fuels, oils, and solvents Spec VSEA 7 H E E D B G F C B G H C D BOOT HIGH-PERFORMANCE ELASTOMER STRAIGHT RIGHT ANGLE STRAIGHT BOOT CABLE RANGE RIGHT ANGLE BOOT CABLE RANGE ZERO-HALOGEN MA. MIN. MA. MIN. STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM. M80S00- M80A00- M80S00-H M80A00-H * , 7 M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H M80S00- M80A00- M80S00-H M80A00-H * Size zero-halogen right-angle supplied less lip, see graphic 0

26 DUSTCAPS M80 ACCESSORIES M SERIES FOR M80 FOR PLUGS WITH RING ATTACHMENT METAL DUSTCAPS WITH NYLON ROPE LANYARD FOR FLANGED RECEPTACLES WITH RING ATTACHMENT FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT M0-08--G0- M0-08--G0- M0-08--G- M0-08--G0- M0-08--G0- M0-08--G- 7 M0-08--G70- M0-08--G70- M0-08--G7-8 M0-08--G80- M0-08--G80- M0-08--G87- M0-08--G0- M0-08--G0- M0-08--G8-0 M0-08--G00- M0-08--G00- M0-08--G0- M0-08--G0- M0-08--G0- M0-08--G- M0-08--G0- M0-08--G0- M0-08--G0- C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING PART NUMBER THREAD B CABLE ENTRY DIA. M0MS UNEF 0. M0MS0-0.- UNEF M0MS UNEF 0. 8 M0MS UNEF 0.0 M0MS0-0.- UNEF M0MS UNEF 0. M0MS UNEF 0. M0MS UNEF 0.8 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE ADDITIOL BACKS DESCRIPTION PART NUMBER PREFI STRAIGHT 0 Thread-On BAND-IT Adapter M0MS M0ML M0MK Low-Profile BAND-IT Adapter M0MS Environmental Backshell EMI Backshell Environmental EMI Backshell M70MS08 M70MA08 M70MB08 M80MS7 M80MA7 M80MB7 M0MS077 M0MA077 M0MB077

27 M SERIES M80 ACCESSORIES SHRINK BOOTS FOR INTEGRAL ENDBELL High Performance Elastomer Zero Halogen Pre-Coated with high-tempature adhesive Low-Smoke, Zero-Halogen Toxicity Requirements Operating temperature - F to +0 F (-70 C to +0 C) Meets U.S. and E.U. standards Rated for 000 hours of continous operation at +0 F (+0 C) Pre-coated with high-tempature adhesive Excellent resistance to fuels, oils, and solvents Operating temperature - F to +7 F (-0 C to + C) Spec VG Part Good resistance to fuels, oils, and solvents Spec VSEA 7 H E E D B G F C B G H C D BOOT HIGH-PERFORMANCE ELASTOMER STRAIGHT RIGHT ANGLE STRAIGHT BOOT CABLE RANGE RIGHT ANGLE BOOT CABLE RANGE ZERO-HALOGEN MA. MIN. MA. MIN. STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM. M80S00- M80A00- M80S00-H M80A00-H * , 7 M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H M80S00- M80A00- M80S00-H M80A00-H * Size Zero-halogen right-angle supplied less lip, see graphic METAL DUSTCAPS FOR M80 FOR PLUGS WITH RING ATTACHMENT METAL DUSTCAPS WITH NYLON ROPE LANYARD FOR FLANGED RECEPTACLES WITH RING ATTACHMENT FOR JAM NUT RECEPTACLES REAR MOUNT WITH LARGE RING ATTACHMENT FOR JAM NUT RECEPTACLES FRONT MOUNT WITH LARGE RING ATTACHMENT M80-8--G0- M7-0--G0-R M7-0--G-R M7-0--G-R M80-8--G0- M7-0--G0-R M7-0--G-R M7-0--G-R 7 M G0- M7-0-7-G0-R M7-0-7-G-R M7-0-7-G8-R 8 M G0- M7-0-8-G0-R M7-0-8-G-R M7-0-8-G8-R M80-8--G0- M7-0--G0-R M7-0--G7-R M7-0--G-R 0 M G0- M7-0-0-G0-R M7-0-0-G8-R M7-0-0-G-R M80-8--G0- M7-0--G0-R M7-0--G-R M7-0--G0-R M80-8--G0- M7-0--G0-R M7-0--G0-R M7-0--G0-R C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE

28 RUBBER DUSTCAPS M80 ACCESSORIES M SERIES FOR M80 FOR PLUG WITH RING ATTACH- MENT RUBBER NON-CONDUCTIVE DUSTCAPS WITH NYLON ROPE LANYARD FOR FLANGED RECEPTACLE WITH RING ATTACHEMENT FOR JAM NUT RECEPTACLES FRONT MOUNT WITH LARGE RING ATTACHMENT M80-08-G-0 M G- M G-08 M80-08-G-0 M G-08 M G- 7 M G-0 M G-7 M G-8 8 M G-0 M G-7 M G-8 M80-08-G-0 M G-8 M G-0 0 M G-0 M G-0 M G- M80-08-G-0 M G- M G- M80-08-G-0 M G- M G-0 STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING PART NUMBER THREAD B CABLE ENTRY DIA. M0MS UNEF 0. M0MS0-0.- UNEF M0MS UNEF 0. 8 M0MS UNEF 0.0 M0MS0-0.- UNEF M0MS UNEF 0. M0MS UNEF 0. M0MS UNEF 0.8 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE All Dimensions in inches (millimeters in parenthesis). ADDITIOL BACKS DESCRIPTION PART NUMBER PREFI STRAIGHT 0 Thread-On BAND-IT Adapter M0MS M0ML M0MK Low-Profile BAND-IT Adapter M0MS Environmental Backshell EMI Backshell Environmental EMI Backshell M70MS08 M70MA08 M70MB08 M80MS7 M80MA7 M80MB7 M0MS077 M0MA077 M0MB077 7

29 M SERIES SQUARE FLANGED GASKETS E RAD D DIA..0 M80 ACCESSORIES C TYP A BSC PART NUMBER A BSC. C TYP. D DIA. E RAD. FLUOROSILICONE VITON CONDUCTIVE IN. MM. IN. MM. IN. MM. IN. MM. IN. MM. 8 M80-08F0 M80-08V0 M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F M80-08V M M80-08F7 M80-08V7 M M80-08F M80-08V M M80-08F8 M80-08V8 M SHRINK BOOTS FOR INTEGRAL ENDBELL High-Performance Elastomer Pre-Coated with Hiegh-Tempature Adhesive Operating temperature - F to +0 F (-70 C to +0 C) Rated for 000 hours of continous operation at +0 F (+0 C) Excellent resistance to fuels, oils, and solvents Spec VG Part Zero-Halogen Low-Smoke, Zero-Halogen Toxicity Requirements Meets U.S. and E.U. standards Pre-coated with high-tempature adhesive Operating temperature - F to +7 F (-0 C to + C) Good resistance to fuels, oils, and solvents Spec VSEA 7 H E E D B B G G F C H C D BOOT HIGH-PERFORMANCE ELASTOMER STRAIGHT RIGHT ANGLE STRAIGHT BOOT CABLE RANGE RIGHT ANGLE BOOT CABLE RANGE ZERO-HALOGEN MA. MIN. MA. MIN. STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM. 8, M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H , M80S00- M80A00- M80S00-H M80A00-H M80S00- M80A00- M80S00-H M80A00-H

30 DUSTCAPS M80 ACCESSORIES M SERIES FOR M80 FOR PLUGS WITH RING ATTACHMENT METAL DUSTCAPS WITH NYLON ROPE LANYARD FOR FLANGED RECEPTACLES WITH RING ATTACHMENT FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT 8 M7---G080- M7---G080- M7---G08- M7---G00- M7---G00- M7---G08-0 M7---G00- M7---G00- M7---G08- M7---G0- M7---G0- M7---G- M7---G0- M7---G0- M7---G- M7---G0- M7---G0- M7---G0-8 M7---G80- M7---G80- M7---G8- M7---G0- M7---G0- M7---G- M7---G0- M7---G0- M7---G- C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING PART NUMBER THREAD B CABLE ENTRY DIA. 8 M0MS UNEF 0. M0MS UNEF M0MS UNEF 0. M0MS UNEF 0.0 M0MS0-0.- UNEF 0.0 M0MS0-.0- UNEF 0. 8, M0MS UNEF 0.8 8, M0MS UNEF 0. M0MS UNEF 0.8 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE WITH PLATING CODE ADDITIOL BACKS DESCRIPTION PART NUMBER PREFI STRAIGHT 0 Thread-On BAND-IT Adapter M0MS M0ML M0MK Low-Profile BAND-IT Adapter M0MS Environmental Backshell EMI Backshell Environmental EMI Backshell M70MS08 M70MA08 M70MB08 M80MS7 M80MA7 M80MB7 M0MS077 M0MA077 M0MB077

31 WIRE STRIPPING Strip insulation from the end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. A CONTACT A, 0HD.0 (.8) 0.88 (.77).88 (.77).88 (.77) CONTACT CRIMPING Incorrect Correct STEP : Insert wire into rear of contact. Wire insulation must press against rear of contact. Wire must be visible through inspection hole. STEP : M0 series crimp tool and locator is recommended. See Contact and Tool Table on pages 8 and 8 for choice of turret head and selection setting according to contact size, part number and wire gauge size. CONTACT INSERTION STEP : Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. STEP : Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP : Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP : Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP : When contact bottoms, a slight click can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP : Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP : After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. STEP : Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. STEP : Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. CONTACT ETRACTION STEP : Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP : Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP : Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. All dimensions in inches M SERIES ASSEMBLY INSTRUCTIONS