DATE DUE DATE COMP. 9/30/2007 9/30/2007 9/30/2007 9/30/2007 9/30/2007 9/30/2007 9/30/2007 9/30/2007 9/30/2007
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1 8 Inventory either in or logs but not both. Tom/ IT Availability Staff Resistance Processing Reduce Overproduction Deliv - Standard Log 50% reduction in cycle time Deliv - SOP fully compliant w/accrediting agencies Improved traceability Scan or manual entry. Tom/ Inventory needs to be retired. Tom/ Kaizen - Standard Log Functionality Have parentage button work. NELAC permission to have electronic rather than written on paper. Tom/ Tom/ Have Inventory work. Tom/ Fix logbooks in Tom/ Traceability Tom/ Replication Tom/
2 Dates Tom/ 6 7/3/2007 Staff Availability Reduction in waiting Less excess people motion Reduced NVA time Improved Flow 75% reduction in cycle time 25% reduction in lead time 30% reduction in staff time 3 Have standardized time for report release. Analyst can know by what time Analyst Data Review & Peer Review need to be done. 7/3/2007 Kaizen - Design Peer Review Standard Time 2 Establish standard time. 7/3/2007 Establish standard time - Calendar for internal QA. 7/3/2007 6/28/2007 Standardize Analyst Data Review & Peer Review 7/3/2007 Review data as it comes off instrument. 7/3/2007
3 Develop method to track errors that are occurring. 7/3/2007 Eliminate QC cover sheet. 7/3/2007 Look into requirements for supervisory review. 7/3/2007 2a Pending required review for supervisors. 7/3/ Need to sort by sample time/date. IT Resources Funding Satisfied Customers Fewer errors Less Waiting Less rework Reduced Lead Time - 0% Fewer Complaints - ext/int customer 5 4 Faster LIMS log in. Need to see sample date/time on left in create folder
4 2 Can analysis date go on result page. 2 2 View test names in bold if there are new samples not assigned to a run. 4 day Management Report can be printed a lot of different days. Modify worklist to supply needed information to analyst. Get duplicate working in. Get blue attachment square to work. Improve QC data batch report. Make automatically COA in client if the client wants.
5 Scanning OCR. LIMS response time slow (especially on Wednesday) 6/28/2007 Have data go directly into Improve data transfer. Fix/complete DCUs. StARLIMS should see certain phrases for billing analyst need choice for see comment. Instruments on Network or use flashdrives instead of CDs. Analysis date visible in SERVGPREL folder review.
6 Random automatic releasing of runs LIMS - View New Samples - Bold 3 Tom/Linda IT Resources Funding Satisfied Customers Fewer errors Less Waiting Less rework 3 All reports print with no errors or missing attachments. Tom/Linda 00% correct reports 50% reduction in Staff Time 2 5a Need a summary printout of what reports that were released/printed Tom/Linda Printout available 00% Accurate id of missing reports Reduce printing batching by printing multiple times in a day. Tom/Linda Printout available Daily summary. Tom/Linda Printout available 00% Accurate id of missing reports
7 Automatic for reports missing in batch. Tom/Linda Functionality available 00% Accurate id of missing reports Stop old reports from printing or reprinting after they have been invoiced. Tom/Linda No longer happens Kaizen - Users Group/Change Management 5 Peter/Nicole/ Jason 8/3/2007 Staff availability (User grp. Is an add'l. demand) IT Cooperation Improved communication Improved workflow Improved knowledge of Better standardization Change control process in place User Group formed 3 Log-in, Data Entry Issues 6 Have information on reports correct the first time. Jason/Chris 8/3/2007 Staff Availability IT Resource Less rework Fewer errors Less people motion Less interruptions 0% reduction in Staff time 50% reduction in rework 4 6 Look at data collected for use and relevance. Jason/Chris/ Data for other agencies in question
8 6 Examine Order entry process to minimize interruptions when concentrating on details. Jason/Chris/ 6 Phone to voice mail. Jason/Chris/ 6 Results scanned into so it will print with reports (sometimes missing when reports are printed. Jason/Chris/ 6 Standard process for denoting logging Jason/Chris/ 7 Make sure correct CoC scanned under folder. Tom/Jason 7/3/2007 Staff/IT availability Less overproduction Less transportation Reduced people motion 25% reduction in NVA staff time COC 3 7 Analysts able to print COC from Create Run Scrn. Tom/Jason 7 Eliminate CoC on report Tom/Jason
9 7 CoC to analyst all at one time. Tom/Jason 7 Eliminate CoC copying. Tom/Jason 7 COC only to those who need it Tom/Jason 7 Standardize forms. Tom/Jason Date needs to be moved on environmental Equipment 0 Need Printers! 7/3/2007 Financial Advantage-ME Less people motion Less waiting Less transportation 0% reduction in staff time Analysis Intervention In depth analysis of Black Box work flow and batching issues. Develop a system to visualize work flow daily.
10 Establish In/Out Board 2 Chart on wall to let us know who is out on vacation, early or late. Tom/ Pat 7/3/2007 Up and used 3 Pick out % of reports copy and give to. work must be completed first Less Waiting Process in place and working QA Audit 3 Better management reports in. /Tom/ Finances IT Resource Time Ability to monitor the quality system in the lab Ability to monitor flow Reports functioning as specified 3 Runs not filed until completes review. 8/3/2007 Getting staff cooperation Reduction in people motion Reduction in transportation time Process in place and working Kaizen - Tracking Status of Samples in Lab 4 Tom/ John Peter/ Staff availability Finance Improved communication thru lab on turnaround time Reduction in Inventory Less waiting Less people motion Better resource utilization Process designed and operating
11 Kaizen - Design 'skills bank' to enable overburdened staff to get appropriate help, and balance workflow. 5 Skills Survey Tom/ Peter/ Chris Jim/ Capitalize on untapped, underutilized staff resource. Cross-training Greater depth of staff resource Staff empowerment Surface training needs, process problems 5 Design process
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