How to Implement an Efficient Design Strategy for your Electrical Device? Introduction

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1 How to Implement an Efficient Design Strategy for your Electrical Device? Introduction Dr. Markus Schick, Director Electromagnetic Solutions EMEA Vincent Leconte, Director of Program Management & Business Development EM Solutions

2 Altair Company Overview 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

3 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Our Vision To radically change the way organizations design products and make decisions

4 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Altair Numbers 30+ years driving innovation $300+ million in revenue 50 offices in 22 countries 2,600+ creative designers, engineers, scientists, and developers 150+ technology and business partners customers

5 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Altair HyperWorks HyperWorks is the most comprehensive open-architecture simulation platform, offering technologies to design and optimize high performance, efficient and innovative products. Drive Innovation Simulate Everything Interoperate Freely Access it All

6 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Software HyperWorks Engineering simulation and performance optimization technology solidthinking Design, cloud BI, manufacturing, and systems development technology PBS Works HPC job scheduling, management, monitoring and reporting technology Cloud Solutions Physical and virtual CAE appliances, public/private management, user portal tools Partner Alliance Partner applications enabled through Altair s software licensing model #1 Platform Provider for High-end Simulation and Optimization; Fastest Growing Overall Constant Innovation and Improvement Delivery through Patented Licensing Model

7 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Technical Services ID / Product Design Industrial design, product strategy, engineering and development Workflow Automation Packaged and tailored software stack solutions streamlining user workflows Technical Staffing Design, engineering, software development, HPC and IT talent Big Data / Analytics Analytics solutions for deeper / forward looking business insights Systems / Controls Internet of Things, systems modeling, embedded systems, electromagnetics [ ] Largest Simulation-focused Consultancy in the World

8 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Altair Solver Technology Structural Analysis Crash, Safety, Impact & Blast Thermal Analysis Fluid Dynamics Systems Simulation Manufacturing Simulation Electro- Magnetics Multiphysics Analysis and Optimization Digital Materials

9 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Altair EM Solvers Flux for EM simulation of static and low frequency applications related to electric machines, actuators and sensors, high power equipment and heat treatment FEKO for EM simulation of applications related to antenna design, antenna placement, EMC, radiation hazard, bioelectromagnetics, radomes, etc. WinProp for wave propagation modelling and radio network planning complementing FEKO Low Frequency High Frequency

10 Electromagnetic Solutions 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

11 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Flux Low Frequency EMAG Analysis for Electrical Engineering For more than 30 years, Flux simulation software has been used worldwide in leading industries and university labs for electromagnetic and thermal analyses. It has become a reference for the high accuracy it delivers. Whatever the electric device or equipment you are designing, it captures the complexity of electromagnetic and thermal phenomena to predict the behavior of your products with precision. Learn more at altairhyperworks.com/flux

12 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. A wide range of applications Motors & Generators Transformers & Inductances Sensors Actuators Insulation, Electric field Induction heating Wireless charging EMC Cables Ship magnetic signature Busbar Systems Power Modules

13 FEKO High Frequency EMAG and Antenna Design 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. FEKO is a leading electromagnetic simulation software that uses multiple frequency and time domain techniques. True hybridization of these methods enables the efficient analysis of a broad spectrum of EM problems mainly related to antenna design and placement, scattering, radar cross section (RCS) and electromagnetic compatibility (EMC). Learn more at altairhyperworks.com/feko

14 Copyright 2015 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. FEKO Key Applications Antenna Design Antenna Placement Electromagnetic Compatibility (EMC) Scattering Others Multiphysics Analysis and Optimization

15 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. WinProp Software Suite Radio network planning tool Wave propagation models for various scenarios Indoor/Tunnel Urban Rural/Suburban Satellite Radio network planning of various systems Cellular incl. LTE and beyond WLAN, WiMAX TETRA, Broadcasting Applications Radio channel analysis Radio network planning

16 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. WinProp Software Suite Tools

17 Efficient Design Workflow for an Electric Motor for EV/HEV Application 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

18 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Challenges of e-mobility Electrification of powertrains Energy efficiency / Autonomy Meeting standards Performance Economical Constraints for the machine design High efficiency Low weight Wide range of constant power Acceptable noise And find innovative solutions!

19 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Introduction Let s imagine we have to design an electric machine for an electric powertrain We will describe a typical workflow involving: Different levels of simulation from pre-design to verification stage The coupling between different physics Typical calculations made for motor design The use of optimization studies It will show how the combination of Altair tools offers a complete & innovative solution

20 Electric Machine Design Process 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. System Analysis SolidThinking Activate Prototype & tests Specifications Control implementation - SolidThinking Embed Analytical computations Compose Optimzation HyperStudy Motor topology selection & fast analysis FluxMotor Refined design Flux 2D / 3D Multiphysics Thermal analysis Flux 2D/3D Advanced Thermal analysis AcuSolve NVH OptiStruct

21 FluxMotor: A New Tool for Electric Machine Design 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. For machine designers and integrators A dedicated tool Customizable templates Easy to use increased productivity Simulation-driven design

22 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Flux, CAE for the design of electric machines Finite Element Electromagnetic solver Emag and also Thermal Any kind of rotating machine in 2D, 3D or skew Templates for fast definition Electric circuit & rotating motion Full analysis of the machine Coupling with system-level tools Efficiency optimization Multi-disciplinary studies and optimization

23 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Flux integration into complete design workflows Taking advantage of the unique Altair licensing system

24 2016 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Agenda Introduction - Markus Schick / Vincent Leconte, Altair System view requirements for the electric motor - Andrew Dyer, Altair Choice and pre-design of the electric motor using FluxMotor - Sylvain Perez, Altair Refined electromagnetic design and optimization of the motor - Cyril Favre, Altair Coffee Break Coupled thermal-electromagnetic analysis - Yassine Salhi, Altair Noise reduction of the motor performing NVH analysis - Yassine Salhi, Altair Designing the motor control - Duco Pulle, EMsynergie Conclusion - Vincent Leconte, Altair

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