ABB University Switzerland Course Program 2014 Part 7 Printing

Transcription

1 ABB University Switzerland Course Program 2014 Part 7 Printing

2 ABB University Switzerland Basel Baden Baden- Dättwil Zürich-Oerlikon ABB Switzerland Ltd LC Printing Segelhofstrasse 9P CH-5405 Baden 5 Dättwil Bern Phone Fax Genf Lugano Eschenbachweg P 1 Segelhofstrasse Baden Mellingerstrasse A1 / A3 Ausfahrt 54 Baden Oberhardstrasse Badenerstrasse P P Baregg Tunnel Bern / Basel Zürich A1 / A3 Ausfahrt 54 Baden Baden-Dättwil 1 LC Printing 2 ABB University Switzerland Course Program 2014

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4 Printing Take the right train Course Selection Table Maintenance personnel Press Supervisor Shift Foreman Clients, consultants and others Mailroom Foreman Production Planning Manager Publisher s Personnel System Manager/IT Press Operators MailroomOperators Sales personnel ABB personnel Engineering personnel Commissioning personnel Service personnel Title see page Course No. Basic Course Control System AC500 7 Hands-on Course Control System AC500 and Control Console 7 Refresher Course for Control Systems, Console and Drives 8 MPS Production, part1 8 MPS Production, part2 9 MPS System Management 9 MPS-Cockpit Planning, part 1 10 MPS-Cockpit Planning, part 2 10 SERCOS Drives 10 MPS PlateWorkflow, user 11 MPS PlateWorkflow, Administrator 11 MPS Control Console, Design and Operation 12 MPS Control Console assembly, installation and maintenance 12 MPS PageManager Planner 12 MPS PageManager, part1 13 MPS PageManager, part2 13 MPS Roll Handling, operator 14 MPS Roll Handling, admin 14 MPS InsertManager 14 MPS DeliveryPlanner 15 MPS Insight, Tracking & Forecasting 15 MPS Insight, Business Intelligence Designer 15 MPS Digital Image Data 16 CHH700 CHH701 CHH702 CHH710 CHH711 CHH712 CHH717 CHH718 CHH720 CHH725 CHH726 CHH730 CHH731 CHH740 CHH741 CHH742 CHH750 CHH751 CHH761 CHH763 CHH770 CHH771 CHH780 Further training (tailor-made seminars, special courses, project courses, ABB internal courses and lectures) on all above and other topics, products and systems can be arranged on request. Previous course is required 4 ABB University Switzerland Course Program 2014 Course Program 2014 ABB University Switzerland 5

5 ABB University Switzerland Enrolment form Personal details Title / Job function First name Surname Phone / Mobile To ABB University Switzerland Administration Bruggerstrasse 72 CH-5400 Baden/Switzerland Fax: Phone: university@ch.abb.com Course details Course number From To Comments Do you need a letter of invitation for a visa application? Yes* No Do you need any assistance with the booking of accommodation? Yes* No * We will contact you for further information. Company details Company name Street / Number Postal code / Town Country Phone (main) Fax (main) For ABB companies only (Please check with your financial department!) Company address Invoicing address (leave empty if same as company address) CIT (eg, CHPAU) BU (eg, 2875) By returning this completed form you accept the general terms and conditions on page 8/9 in part 1 of our course program, ie, in case of cancelations or deferrals a cancelation fee may be charged. Completed enrolment forms are treated like an official purchase order and are binding. Place and date Signature 6 ABB University Switzerland Course Program 2014

6 CHH700 Control System AC500 Introduction to Control System AC500. To understand the system structure of the AC500 Control System, its sub-systems and their functions. To be capable of configuring, commissioning and testing the AC500 Control System. Electrical Maintenance Personnel. Maximum 6 participants per course. Basic electrical education. PC knowledge. Configuring and operating: AC500 devices. Hardware setup hardware components and functions. Bus systems. Configuring. Programming: Programming languages in accordance with IEC Practical exercises Test and troubleshooting: Testing of signals. Troubleshooting in the automation system. This is an instructor led course with presentations. Discussions. The duration is 5 days. CHH701 Control System AC500 Hands-on Course Control System AC500. To familiarize the trainee with manipulation of the systems and user programs, the documentation and signal flow. To be able to carry out and test simple modifications to the programs, to operate test equipment and to diagnose faults on the system. Electrical Maintenance Personnel. course. Maximum 6 participants per Electrical basic training. PC knowledge. Course CHH700 MPS-ST1a attended. The user must make the relevant systems available for the exclusive use by the course participants during the entire training period. Introduction. System overview. MPS - System configuration. Distribution of functions, module assembly Documentation. Structure, filing Hardware control system: Components of the control system. Components of the bus system. Hardware diagrams. Safety circuits. Software control system: Controls AC500. Loading of programs: back-up. Drive controls OMC, IDC450. Loading of programs: back-up. MPS PressMaster. User interface: Functionality. SW installation. starting the application. Switchover to standby-system: Control console. User interface: Operation. Functionality. SW installation. starting the application. Diagnostics: Event logging system. Concept of messages: Troubleshooting. Locating error sources via software and hardware. Visual checks at module level. Checking with test system (PC). System maintenance: System maintenance (storing of software). Maintenance. Course Program 2014 ABB University Switzerland 7

7 Lectures. 5 days on site, depending on the system configuration. CHH702 Control Systems and Drives Modular Refresher Course for Control Systems and Drives. To familiarize the trainee with the manipulation and structure of the control and drive systems, to operate the test equipment and to diagnose faults on the system. The customer creates his own refresher course from different modules, according to requirements. Electrical Maintenance Personnel. Maximum 6 participants per course. CHH700 MPS-ST2 / 2a course has taken place on site. The systems on site are available for the duration of the course. Introduction. System overview. MPS - System configuration. Distribution of functions. Module assembly. Documentation. Structure. Filing. Hardware control system: Components of the control system. Components of the bus system. Hardware diagrams. Safety circuits. Software control system: Controls (AC500, AC31, AC1x0). Loading of programs, back-up: AF100. Loading of firmware and configuration: Drive controls OMC, IDC450. Loading of programs, back-up: MPS PressMaster. User interface. Functionality. SW installation. Starting the application. Switchover to standby-system: Control console. User interface, Handling: Functionality. SW installation. starting the application. SERCOS drives: Drive configuration. SERCOS ring and cross communication. Cabling Fault tracing and remedy Diagnostics: Event logging system. Concept of messages: Troubleshooting. Location of error sources via software and hardware: Visual checks at module level. Checking with test system (PC). System maintenance: System maintenance (storing of software). Maintenance. Lectures, demonstrations. On request. CHH710 MPS Production, Part 1 MPS Production Function and Operation, Part 1. To familiarize the trainee with the functions of MPS Production and how to operate it. To process basic data relating to the machine, to generate basic variants to plan production and to file the planning in preset. Press Supervisor, Shift Foreman, Product Planning Manager, System Manager. Maximum number of participants: 3 per workstation. 8 ABB University Switzerland Course Program 2014

8 Knowledge of the machine and or printing knowledge. A basic knowledge of the use of computer systems is recommended (use of keyboard and mouse, Windows). The system must be in operation and must be available for the duration of the course. Overview of the HR architecture: Overview of MPS Production functions and data. Basic terms and designations: Introduction to operation. Completion of data in the base library. (colors, paper, color allocation, paper leads) Basic variant generator: Product and job planning. Production preparation. Production tracking. Lectures. The duration is 3½ days on site. CHH711 MPS Production, Part 2 MPS Production Function and Operation, Part 2. To familiarize the trainee with selecting the optimum presets for the press, with reading back, creating production sequences and all activities associated with product and job planning as well as production preparation. To understand the possible connection of MPS Production with external systems and to be able to find the optimum method for production. Press Supervisor, Shift Foreman, Product Planning Manager, System Manager. Maximum number of participants: 3 per workstation. Course MPS-RE1 attended. Practical experience, over a period of 1 to 2 months, of applying the content of course MPS-RE1 is recommended. The system must be in operation and available for the duration of the course. Exchange of experience gained since attending course -MPS- RE1. Consolidation of activities for job planning. Product planning and production preparation. Connection with external systems (option). Production sequences. Presetting the printing press. Preset and read-back. Types of preset. Optimum ink/water preset (ductor curves, correction curves). Production data evaluation. Production statistics. Evaluation of the optimum method for production management in his own plant. Lectures. The duration is 3 days on site. CHH712 MPS System Management System architecture and data flow knowledge. For the participant to understand the computer architecture of his production preparation system as well as the data flow to/ from connected external systems. To be able to carry out periodic maintenance tasks. To be able to create a rough cause analysis in the event of a failure and to derive trouble shooting tasks from this. Maintenance Personnel. Maximum number of participants: 3 per workstation. Knowledge of Microsoft Office operating system and possible knowledge of clusters. Knowledge of common communication technologies. Knowledge of the English language. Participation in the courses Functions and Operation (MPS-RE1/ RE2, MPS-CO1/CO2, MPS-CP1/CP2). Knowledge of the machine and/or printing knowledge. The system must be in operation and available for the duration of the course. Course Program 2014 ABB University Switzerland 9

9 Overview of the computer architecture. Overview of MPS application processes. Overview of the connected systems. Overview of the data flow between the systems. Carrying out error analyses. Carrying out maintenance tasks. This is an instructor led course with lectures. The duration is 1 day on site. CHH717 MPS-Cockpit Planning, Part 1 MPS-Cockpit Functions and Operation, Part 1. To be able to carry out resource planning for the printing machine as well as for processing in MPS Cockpit. To understand the context and required steps for approving the relevant production systems and to be able to cover daily production with MPS Cockpit. To understand the concept of work orders and to be able to update and maintain them. Shift Foreman, personnel from Operations Scheduling, System Manager. Maximum number of participants: 3 per workstation. Knowledge of the machine and/or printing knowledge. Knowledge of in-house expenses and production structure. Basic knowledge of how to operate computer systems (Windows) is recommended. The system must be in operation and available for the duration of the course. The participant will learn the following basic functionalities: Overview of the functions and data relating to MPS Cockpit. Creating work orders. Creating orders including expenses and printing products. Planning of pre-insert products. Assigning production runs to orders. Creating templates and using them. This is an instructor led course with lectures. Demonstrations, practical exercises. The duration is 2½ days on site. CHH718 MPS-Cockpit Planning, Part 2 MPS-Cockpit Functions and Operation, Part 2. To be able to reproduce complex production in MPS Cockpit and to understand data flows in the environment of MPS Cockpit. To recognize planning problems early and to carry out relevant analyses and corrections. Planning steps are analyzed and optimized together. Shift Foreman, personnel from Operations Scheduling, System Manager. Maximum number of participants: 3 per workstation. Knowledge of the machine and/or printing knowledge. Knowledge of in-house expenses and production structure. Basic knowledge of how to operate computer systems (Windows) is recommended. The system must be in operation and available for the duration of the course. The participant will learn the following basic functionalities: Overview of the functions and data relating to MPS Cockpit. Creating work orders. Creating orders including expenses and printing products. Planning of pre-insert products. Assigning production runs to orders. Creating templates and using them. This is an instructor led course with lectures. The duration is 2½ days on site. CHH720 SERCOS Drives Introduction to SERCOS Drives. To familiarize the trainee with the structure of the drive system, the principle of the generation and distribution of drive set points and the functions and tasks of hardware components. To enable the trainee to locate and correct faults. Electrical Maintenance Personnel. Maximum 6 participants per course. 10 ABB University Switzerland Course Program 2014

10 Course CHH700 / MPS-ST1 attended. Basic electrical engineering. PC knowledge. Drive configuration. Generation of set points and their distribution. SERCOS ring and cross-communication. Cabling. Fault tracing and remedy. This is an instructor led course with lectures. The duration is 2 days on site. CHH725 MPS PlateWorkflow, user MPS PlateWorkflow Functions and Operation. To understand the functions of MPS PlateWorkflow and its operating concept. To be able to import, control and follow the plate production jobs. To understand and to work with different wizards. Knowledge of the machine pre-press and/or printing -knowledge. Basic knowledge of how to operate computer systems (keyboard, mouse, Windows) is recommended. The system must be in operation and available for the duration of the course. Course CHH700 / MPS-ST1 attended. Basic electrical engineering. PC knowledge. Overview of required planning steps before plate production. Overview of the functions and data relating to MPS -PlateWorkflow. Basic terminology and descriptions. Introduction to operation. Production tracking. Configuration tables. Wizards for production. This is an instructor led course with lectures, demonstrations, practical exercises, discussions. The duration is 2 days. CHH726 MPS PlateWorkflow, Administrator MPS PlateWorkflow Administration. To master the administration of MPS PlateWorkflow. To be able to create new users, to configure new clients, to define new configurations for products. For the administrator to know the software and structure and to be able to carry out smaller error analyses himself. In the event of a system failure, to be able to switch to the backup server and to restart production. System Manager PrePress. Maximum number of participants: 1 per workstation. Course MPS PlateWorkflow functions and operation. Competent knowledge of plate production and IT systems. The system must be in operation and available for the duration of the course. Detailed overview of required planning steps before plate -production. Creating new users and user groups. Configuring a new client. Creating new configurations. Creating or changing Furniture s. Configuring the start-up templates. NewsWay Cluster / Toolbox. Software structure. Log files / error analysis. Switching to the backup system. This is an instructor led course with lectures, demonstrations, practical exercises, discussions. The duration is 3 days on site. Course Program 2014 ABB University Switzerland 11

11 CHH730 MPS Control Console Introduction to the operation of the MPS Control Console. To understand the display structure and control elements of the Control Console. To be able to load a production job from MPS Production and operate the press from the Control Console. To be familiar with the mechanical setup of the Control Console. Press Supervisor, Shift Foreman, Press Operator, Electrical Maintenance Personnel. Maximum 8 participants per group. Maximum 4 groups. Knowledge of the machine and/or printing knowledge. Basic knowledge of operating a PC (keyboard and mouse operation, Windows) is recommended. MPS Control Console and MPS Production must be in operation and available for the duration of the course. Display layout/structure. Display organization. Displays. Priorities and allocation. Product-oriented operation. Alarm layout. Alarm helptexts and longtexts. Preset types. Data flow in case of a preset. Production states. Read back. Operation mode Backup. Test functions. What do I do if something goes wrong?. Practice on a real production. Mechanical assembly of the Control Console. This is an instructor led course with lectures. The duration is ½ day for each group. 2 days maximum for all on site. CHH731 MPS Control Console To understand the hardware and its embedding in the overall system. To set up an MPS Control Console PC and to know how to switch to the standby system. To recognize diagnosis options. Electrical Maintenance Personnel, perhaps Press Supervisor. Maximum 6 participants per group. Basic knowledge of how to operate computer systems (keyboard and mouse operation, Windows) is recommended. The MPS Control Console must be available for the duration of the course. Hardware: PC. PC interfaces. (Ethernet, USB, graphics card,) Supply. Embedding in the overall system. Hardware schematics. Mechanical assembly of the MPS Control Console. Software: BIOS settings. Dump image. PC configuration. Installation of PM / CC application. Switching the PM to the standby-system. Data storage (persistent data, backup-productions). Diagnostic screens. Testing network connections. This is an instructor led course with lectures. The duration is ½ day for each group. CHH740 MPS PageManager Planner MPS PageManager Product Planner functions and operation. To understand the functions of the MPS PageManager Product Planner and its user dialog concept. Based on the options of the Product Structure Library, to create, to modify, and to transmit product specifications. Introduction to the assembly, the software installation and the maintenance of the MPS Control Console. 12 ABB University Switzerland Course Program 2014

12 Page Planners, Publisher s personnel responsible for the -product. Maximum number of participants: 2 per workstation. A basic knowledge of the use of computer systems is recommended (use of keyboard and mouse, Windows). The system must be in operation and must be available for the duration of the course. The press production management system must already be in operation. Basic terminology and designations. Introduction to the operation. Product Structure Library. Product Specification Interface. Coverage of the product specifications. (structure, colors, page dependencies). Presentations. 2 days on site. CHH741 MPS PageManager, Part 1 MPS PageManager functions and operation. To recognize the functions of MPS PageManager and its user dialog. To be capable of carrying out the individual steps from the planning of the product specification to the output of the digital complete page for simple products. Page Planners, Publisher s personnel responsible for the product. Maximum number of participants: 2 per workstation. A basic knowledge of the use of computer systems is recommended (use of keyboard and mouse, Windows). The system must be in operation and must be available for the duration of the course. The press production management system must already be in operation. Space management. Manual placing of elements. Page tracking. Administration of the basic data. Presentations. Demonstrations Practical exercises 4½ days on site. CHH742 MPS PageManager, Part 2 MPS PageManager functions and operation. For the participant to master the working steps of MPS Page- Manager and to ideally adapt them to his process by using templates and the configuration options. Page Planners, Publisher s personnel responsible for the product. Maximum number of participants: 2 per workstation. The course MPS-PM1 has been successfully completed. 1 to 2 months of practical experience using knowledge obtained in the MPS-PM1 CHH741 course is recommended. The system, including connections to the advertising and editorial systems must be in operation and must be available for the duration of the course. The press production management system must already be in operation. Exchange of experience since taking the course MPS-PM1. Automatic procedures / configuration options. Work out the ideal methods for daily planning work. Semi-automatic placing of elements. Statistics and reports. System management (only for System Managers). Presentations, demonstrations, practical exercises, discussions. 3½ days on site. Overview of MPS PageManager. Basic terminology and designations. Introduction and operation. Communication with the advertising and editorial systems. Structure planning. Course Program 2014 ABB University Switzerland 13

13 CHH750 MPS Roll Handling, Operator Introduction to MPS Roll Handling operation. To be able to operate MPS Roll Handling. To know all the important dialogs and to be able to find relevant data. To independently recognize the most frequent errors and to initiate appropriate measures to correct the error. To know the systems that MPS Roll Handling communicates with and to recognize when communication between the systems no longer functions. To carry out manual operations (e.g. manual transfers) and to be able to correct the data. To be capable of finding the required detail information in the user manual. This training is targeted at Roll Handling Personnel, Electricians, Technical Managers, Shift Foremen and Press Room Managers. Number of participants: 3-5. Basic knowledge of how to operate computer systems. To be able to show all the functions, the system, and all the interfaces must be in operation. The press production management system must already be in operation. Structure of the user manual. Overview of MPS Roll Handling. (Structure and interfaces) Visualization. (Structure and meaning of the symbols) Dialogs. (information and functions) Error correction. Manual interventions and data correction. This is an instructor led course with presentations. Demonstrations and many practical exercises. The duration is ½ day. CHH751 MPS Roll Handling, Admin MPS Roll Handling, Administrator. Same as Operator (MPS-RH1) but additionally. To carry out the user administration tasks. (Enter new users or delete users) To be capable of optimizing the system in accordance with the special conditions and requirements of the installation. (e.g. by changing parameters) Roll Handling Personnel, Electricians, Technical Managers, Shift Foremen and Press Room Managers. Basic knowledge of how to operate computer systems. To be able to show all the functions, the system, and all the interfaces must be in operation. Same as Operator but additionally: The administration functions. Special functions. (Define paper parameters and daily requirements) Optimization functions. Presentations. Demonstrations and many practical exercises. The duration is 1 day. CHH761 MPS InsertManager The course teaches the basic concepts and the working steps of MPS InsertManager R2. The interaction between MPS Insert- Manager R2 and MPS Cockpit Planner is also explained. To be capable of handling the work steps of MPS InsertManager for his daily work. To understand the basic concepts of MPS InsertManager R2 and the interaction between MPS Insert- Manager R2 and MPS Cockpit Planner. Insert sales Mailroom Manager or Planner, respectively Goods Reception / Stores Personnel. Interaction between MPS InsertManager R2 and MPS Cockpit Planner. Basic concepts MPS InsertManager R2. MPS InsertManager R2 and if possible MPS Cockpit are available at the workstations. Record an insert job. Book an area. Release bookings and insert jobs. Allocate delivery. Create outsourcing job. Release insert job to production. Record delivery on receipt of goods. Store delivery. Process outsourcing job. 14 ABB University Switzerland Course Program 2014

14 Modify delivery. Re-store rest of delivery. This is an instructor led course with presentations, demonstrations, practical exercises, discussions. On request. (Insert Manager 1 day, receiving goods 0.5 day) CHH763 MPS DeliveryPlanner MPS DeliveryPlanner functions and operation. To be able to follow the daily steps in MPS DeliveryPlanner and to carry them out. To understand the basic concept and to know the interactions between MPS Cockpit and MPS Delivery- Planner. Transport Manager. Personnel responsible for newspaper logistics. Participants 3-5. Basic knowledge of how to operate computer systems. To be able to show all the functions, the system, and all the interfaces must be in operation. Creating fleet of vehicles. Creating patterns (templates) and their administration. Planning transport orders. Solving excess weight. Allocating ramps. Specifying the production order. Printing driver lists. Top sheet key bundles. This is an instructor led course with lectures. On request (1-2 days). CHH770 MPS Insight, Reporting MPS Insight operation. Knowledge and application of the views and standards reports Management functions and planners who wish to track production process or get production reports, via MPS Insight General knowledge of using web-based applications. Internet Explorer / Firefox knowledge. Overview of MPS Insight. Philosophy of MPS Insight. This is an instructor led course with demonstrations, -presentations, practical application. The duration is ½ day. CHH771 MPS Insight, Analyse Creating reports with MPS Insight Option Analyse. Study and understanding access of the Data WarenhouseTo run reports, to subscribe to reports and to send out reports via . Report creation with Crystal report. User with administrator rights. Maximum three participants. Course MPS-IS1 attended. General knowledge of dealing with web-based applications and databases. Overview of data Warenhouse. Concept and link of data Warenhouse. Report integration from Crystal report. This is an instructor led course with demonstration, presentation, and practical application. On demand (1 to 3 days). Course Program 2014 ABB University Switzerland 15

15 CHH780 Digital Image Data Systems integration. To understand data flow of the digital image data from prepress to press. To use different monitoring tools to locate faults. Press-room Shift Foremen. Electrical Maintenance Personnel. Pre-press Personnel. Maximum number of participants: 6. Basic knowledge of how to operate computer systems. Basic terminology and designations. Overview of data flow. Handling of updates and versions. Operation of the Plate Set Update. Display at the Control Console. Monitoring tools. Fault finding using practical examples. Presentations. 3 days on site. 16 ABB University Switzerland Course Program 2014

16 Contact us ABB University Switzerland Administration Bruggerstrasse 72 CH-5400 Baden/Switzerland Phone Fax university@ch.abb.com 24 h-service KHA SEN, Version Printed in Switzerland ABB University LC Printing