The Digital Twin added value and benefits of Digitalization 14/03/2018 ACHEMA Fachpressetag 2018

Transcription

1 The Digital Twin added value and benefits of Digitalization 14/03/2018 ACHEMA Fachpressetag 2018 Jan Rougoor Process Industries and Drives, Siemens AG siemens.com/chemicals

2 Megatrends and technological trends are driving the transformation of the Process Industry Megatrends and challenges Technology Trends Resource availability Changing and new markets Operational efficiency Adapting to Disruptive Technologies Real-time Data Analysis in Chemical Processing Demographic and society structure Regulations Environment Digital Revolution Integrated Lifecycle Page 2

3 Siemens drives the Digital Enterprise for Process Industries VIRTUAL WORLD Integrated Engineering Cloud platform and operating system Data analytics (2D/3D) & commissioning Asset Performance Management Digital Twin & Simulation REAL WORLD Recipe, feedstock quality, Process & plant documentation Real Plant Secure Connectivity Integrated Operations & Services Digitally enhanced products Maintenance Process & Engineering & 1 Product design 2 Operation plant design 3 commissioning 4 5 Service Page 3

4 The Digital Twin for Process Plants Digital Twin Concept & FEED Configurators for fast, best practice designs Integrated EICT, designed for remote operations Detailed design data Digital Twin Design & Build Process data 3D drawings Automation System Process simulation for concept selection Telecoms P&IDs Fire & Gas Data Hub Electrical Instrumentation Safety System Digital fabrication, virtual commissioning Equipment data sheets Isometrics Learning algorithms Service and maintenance data for asset management Analytics for operations and maintenance optimization Real time and historical asset generated data Page 4 Digital Twin Operate & Maintain

5 Building and operating a process plant : from the traditional approach to the future solution Future : Data access handover Past : Document Handover Present : Data Handover Yesterday Today Tomorrow Page 5

6 Brownfield Enablement and Asset Integrity Management Three Steps to Improve Operation Efficiency and Reduce Operation Cost Brownfield challenge today Document and data from different data sources Unstructured and unreliable Engineering Data Data inconsistency Brownfield Enablement Approach Capture 1D, 2D and 3D data from different data sources Consolidate and validate the data in structured way One common asset data portal Benefits Reduce the cost of operation by reducing the time searching for information and improving data consistency Reduce the cost of plant modernization by automatic, fast building up a data warehouse with brownfield data Process safety management enhancements due to higher visibility of reliable engineering data Page 6

7 Applications on the way to the Digital Enterprise User Data analysis Asset diagnosis Health monitoring Predictive maintenance Services and Applications MindApps MindApp Fleet-manager 3 rd Party OEM App Process Industry Apps Asset and Process Performance Valve Monitoring Pump Monitoring Drive Train Analytics Specific applications for certain asset groups Harmonized Look and Feel Covers assets from multiple manufacturers Build your own Dashboard Analytics App DCS Health Monitoring Control Performance Analytics Etc. IIoT platform MindSphere Secure data storage Worldwide access to all plants and locations Plants worldwide Data acquisition via field sensors and plant network Page 7

8 Digitalization Maturity Assessment A first step in the digital transformation Customer-centric approach Top-down Holistic and multi-disciplinary Assessment of the whole value chain From Product Design to Services Industry-specific approach Addressing the challenges and the states of the art in the industry Your benefits Overview of your company digital maturity Benchmark based on industry data Easy access to dedicated consulting Page 8

9 Thank you for your attention! Product, automation and integrated solutions know-how Industry leading software and data analytics Page 9 Developing a digital roadmap via a collaborative approach to make your company more competitive