Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus Anwenderund Anbietersicht Dr. Gerhard Volkwein, Digital Factory Division, Siemens AG

Transcription

1 Automation Day, Nürnberg, Industrie 4.0 aus Anwenderund Anbietersicht Dr. Gerhard Volkwein, Division, Siemens AG siemens.com

2 Electrification, automation, digitalization Siemens Divisional setup Energy Management Wind Power Power and Gas, Power Generation Services Process Industries and Drives Mobility Building Technologies Healthineers Seite 2

3 integrates unique competencies in Product Lifecycle Management and automation under one roof Division Product Lifecycle Management Factory Automation Motion Control Control Products Customer Services Seite 3

4 Digitalization changes everything The next trillion dollars will be earned with data for our customers and for our industries. Michael Dell, founder of Dell Inc. Digital is the main reason just over half of the companies on the Fortune 500 have disappeared since the year Pierre Nanterme, CEO Accenture

5 Trends in manufacturing industries Individualization leads to production down to lot size 1 E-car Increasing eco-/healthawareness leads to new approaches in automotive Industrial Software Digitalization in more and more industries results in continuous, high demand Automation Fully automated complex systems, new concepts e.g. agile and decentralized manufacturing Additive Manufacturing allows new use cases, individualization and new designs Consumer trends Digitalization Technology Fresh, organic, local Consumer focus on health and nutrition leads to new food processing technologies New retailing concepts like E-commerce lead to large amount of parcels (logistics) Artificial Intelligence In manufacturing at early stage Internet of Things Big data from billions of intelligent devices enables business transformation Robotics Usage of collaborative and autonomous robots is increasing Seite 5

6 Our customers have essential requirements throughout the manufacturing industry Speed Flexibility Quality Efficiency Security Seite 6

7 Digitalization from a user s perspective

8 Siemens Amberg Electronics Plant (EWA) Holistic approach generates highest performance Speed Flexibility Efficiency Quality SIMATIC SPS - Speicherprogrammierbare Steuerungen DP - Dezentrale Peripherie HMI - Human Machine Interface ~1 SIMATIC product per second >1200 product variants in Teamcenter 24 hours from order to arrival at customer 10x increase of productivity since start of production in 1990 with consistent amount of employees ~11 dpm means near-perfect quality (99,9989%) every time Seite 8

9 Siemens Electric Motor Plant Bad Neustadt (EWN) Increase of plant productivity through digitalization Capacity utilization increased by 20% in mechanical preproduction Setup time for new machine tools reduced by 60% Cycle time on several parts reduced by up to 20% Clear productivity increase through robots for flexible automation New customer center arena of digitalization Seite 9

10 Digital Enterprise the answer of Siemens to Industrie 4.0

11 Technological forces transforming industry Changing the way products come to life Changing the way products are realized Changing the way products evolve Generative design Intelligent models Intelligent automation Additive manufacturing Cloud ecosystems Knowledge automation System of systems Advanced robotics Big data analytics Seite 12

12 Technological forces transforming industry Manufacturers must embrace the technologies and transform their business into a digital enterprise Ideation Realization Utilization Generative design Intelligent models Intelligent automation Additive manufacturing Cloud ecosystems Knowledge automation System of systems Advanced robotics Big data analytics Seite 13

13 Applied across the entire value chain Ideation Realization Utilization Product design Production planning Production engineering Production execution Services Seite 14

14 A common digital thread enables continuous business transformation Ideation Realization Utilization Product design Production planning Production engineering Production execution Services Seite 15

15 By compressing the innovation lifecycle Ideation Realization Utilization Product design Production planning Production engineering Production execution Services Seite 16

16 Digital Twin Software design and simulation Electronics design and simulation Mechanical and environmental design and simulation Digital Twin of the product Digital Twin of the production Digital Twin of the performance Seite 17

17 Product design Design the product NX CAD Seite 18

18 Product design Simulate the physical behavior Simcenter Seite 19

19 Product design Simulate the product Simcenter Seite 20

20 Product design Design and simulate electronic systems Mentor Graphics Seite 21

21 Machine concept Design and simulate the machine concept NX Mechatronics Concept Designer Seite 22

22 Machine commissioning Validate the PLC code in the virtual world NX Mechatronics Concept Designer, PLCSim Advanced, TIA Portal Digital Twin of SIMATIC S Seite 23

23 Machine commissioning Validate Fast and the PLC efficient code in the engineering virtual world and commissioning NX Mechatronics Concept Designer, PLCSim Totally Integrated Advanced, TIA Automation Portal Portal Digital Twin of SIMATIC S SIMATIC S Seite 24

24 Digital Twin Digital Twin of the product Digital Twin of the production Digital Twin of the performance Seite 25

25 Production planning Plan your production process Teamcenter Manufacturing Seite 26

26 Production planning Create the layout and select the equipment Line Designer Seite 27

27 Production planning Simulate and optimize your production process Tecnomatix Process Simulate Seite 28

28 Production engineering Automatically generate the PLC code for TIA Portal Production Systems Engineering Seite 29

29 Production engineering Validate the PLC code in the virtual world Tecnomatix Process Simulate, PLCSIM Advanced, TIA Portal Digital Twin of SIMATIC S Seite 30

30 Manufacturing process planning in a brownfield environment leveraging both digital models and point cloud data Seite 31

31 Manufacturing process planning for new manufacturing technologies 3D printing and cutting on a single machine NX CAM supporting both additive and subtractive manufacturing operations Seite 32

32 Production execution Schedule and process work operations, run quality inspection operations SIMATIC IT, Camstar, R&D Suite, QMS Seite 33

33 Production execution Efficient and secure production with TIA SIMATIC, SINUMERIK, SIMOTION, SIMOTICS SINAMICS and SIRIUS Seite 34

34 Digital Twin MindSphere feed back insights to continuously optimize product and production Digital Twin of the product Digital Twin of the production Digital Twin of the performance Seite 35

35 MindSphere the cloud-based, open operating system for the Internet of Things from Siemens MindApps Asset transparency and analytical insights into machines, plants, fleets and systems MindSphere Various cloud infrastructures: Public, private or on-premise MindSphere MindConnect Secure plug and play connection of Siemens and third-party products Seite 36

36 Machine services Let your machine speak to you MindSphere the cloud-based, open IoT operating system Seite 37

37 Digital Enterprise Suite Our unique portfolio for the digital transformation Seite 39

38 Vielen Dank für Ihre Aufmerksamkeit Dr. Gerhard Volkwein Siemens AG Division Director Digital Enterprise Architecture Gleiwitzer Straße Nürnberg Antworten auf häufig gestellte Fragen zu Industrie 4.0: Seite 40