PLM in Digital Transformation May Peter Wyser, Head of Digital Transformation

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Amy Reed
6 years ago
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1 PLM in Digital Transformation May 2017 Peter Wyser, Head of Digital Transformation

2 The value of in vitro diagnostics Transforming data into actionable information Condition Data Information Action Sample Test Result Evaluation Decision Support

3 Product cobas 6800 A first Insight Molecular Diagnotics Analyzer Scanning of each Rack and single sample barcode, adding of positiv and negativ controlls Input/Output of Patient Samples/Racks DNA Extraction and Test Preparation Polimerase Chain Reachtion (PCR) and Detection of Viral Load by multiplying DNA/RNA and Calculation 384 Samples in 8 hours

Roche Diagnostics: Value to patients worldwide 17 billion

needed Hospital / Commercial Lab ER / ICU Physician s

disease area coverage Inflammation / Autoimmune Cardiology

4 Roche Diagnostics: Value to patients worldwide 17 billion Roche Diagnostics tests p.a. Unparalleled technology breadth Diagnostics wherever needed Hospital / Commercial Lab ER / ICU Physician s office RNA/DNA-based Protein-based Cell-based Extensive disease area coverage Inflammation / Autoimmune Cardiology Virology / Microbiology Oncology Women s Health Metabolic Diseases Hematology Pathology Lab Research Lab Patient Global presence and expertise 150 countries

5 Roche Diagnostics Global footprint and network Pleasanton SF Bay Area Indianapolis Tucson Boston Area Branchburg Mannheim Basel St. Cugat Rotkreuz Penzberg Mito Shanghai & Suzhou Singapore Main Roche Diagnostics sites: Dia Headquarter Regional hub R&D / Manufacturing

6 DTP Scope Value Creation Digital Transformation for Roche Diagnostics Product Structure Management Manufacturing / QC / Logistics Product Quality Management Lead System Engineer / Configuration Manager Instrument Manager / Quality Engineer CIR Quality Manager Functional Baselining Configuration Management 3D 3D assembly guidelines 3D Printing (AM) 3D Inspection Plan Mobile Maintenance Global Quality 360 Dashboard Quality Doc. Generation Visualized Quality Monitoring Engineering System Engineer Customer Lab Remote Support Call Agent / System Expert 3D Visual Engineering Object Based Requ. Management Customer Centered Design Digital Lab Experience Digital Academy Maximize Uptime Digital Twin Instrument & LAB Configuration 360 Condition Monitoring Business Analytics Business Analyst / Sales Force Sales & Marketing IBL / Lab Consultant / Sales Force On Site Service Field Service Engineer 3D Visual Analytics PLC (Product Lifecycle Costing) Asset Efficiency Workflow Simulation Digital Mockup based Marketing Customer Feedback Loop Digital Learning Digital Supported Service 3D animated Service Instructions 3D Spare Parts Catalogue Predictive Maintenance

7 CAD 3D Construction, Simulation & Photorealistic Visualization

Digital Twin Services Digital Twins to provide Digital Twin Services Physical Product Is represented by different Configurations

represented by different information: CAD Model Electrical, electronical and software information Represents the product in the

ration and is enriched with other information (e.g.

8 Digital Twin Services Digital Twins to provide Digital Twin Services Physical Product Is represented by different Configurations and Specific Condition: As-Built Configuration (m-bom) As-Maintained Configurations (s-bom) Physical Product Digital Twin Is represented by different information: CAD Model Electrical, electronical and software information Represents the product in the appropriate Configuration and is enriched with other information (e.g. sensor readings) to show specific Condition Digital Twin Digital Twin Solution Are performed based on the appropriate Digital Twin and used to: Provide the Digital Twin in the appropriate Configuration Used to monitor condition for predictive maintenance Show Business- and Product Information Administer and drive Business Process Objects

9 DTP Scope Value Creation Digital Transformation for Roche Diagnostics Product Structure Management Manufacturing / QC / Logistics Product Quality Management Lead System Engineer / Configuration Manager Instrument Manager / Quality Engineer CIR Quality Manager Functional Baselining 100% Config Mgmt Configuration 3D Management 3D assembly guidelines 3D Printing (AM) 3D Inspection Plan Global Quality 360 Dashboard Quality Doc. Generation Visualized Quality Monitoring Mobile Maintenance Engineering System Engineer 3D Visual Engineering 3D CAD Data Model Object Based Requ. Management Customer Centered Design Customer Lab Machine Data Digital Lab Experience Digital Academy Maximize Uptime Machine Learning Remote Support Call Agent / System Expert Condition Monitoring Digital Twin Instrument & LAB Configuration 360 Condition Predictive Monitoring Maintenance Business Analytics Business Analyst / Sales Force Sales & Marketing IBL / Lab Consultant / Sales Force On Site Service Field Service Engineer 3D Visual Analytics PLC (Product Lifecycle Costing) Asset Efficiency Workflow Simulation Digital Mockup based Marketing Customer Feedback Loop Digital Learning Digital Supported Service Configuration as Maintained 3D animated Service Instructions 3D Spare Parts Catalogue Predictive Maintenance

Digital Twin Services Digital Product, Digital Twin

Software (Label) Other Information different Structure

specific) Digital Twin Service add Animation add special

10 Digital Twin Services Digital Product, Digital Twin Services CAD/PDM CAD/PDM Other CAD/PDM conversion Software (Label) Other Information different Structure (e.g. MBOM) different Assemblies-Setup (plant, process specific) Digital Twin Service add Animation add special Toolings add symbols and other Information Used for Digital Twin Services

11 System Breakdown Structure Product Lifecycle Process and its Configurations The Digital Twin Services Development Configuration Technical To-Be Config. To-Be Configuration Supply Chain To-Be Config. Customer Service To-Be Config. As-Configured Configuration As-Built Configuration As-Is Configuration As-Maintained Configuration Logical/Node Structure Functions Structure F F F Requirements Structure R R R Analysis & Test Structure A EBOM MBOM SBOM Configured BOM As-Buit Structure As-Maintained Structure A T original Digital Product, technical To-Be Derived Digital Products AS-Is Digital Product Information enriched Digital Products used for Digital Twin Services Digital Twin Digital Twin Service Service

Configuration Management E2E process & PLM As-Designed DO «Engineering BOM» As-Specified DI Design Changes Design Changes As-Required pr

modifications PRODUCE As-Planned «Manufacturing BOM» Design Changes Development & Assembly Design and manufacturing Changes Design and

As-Tested system of system Changes: PLAN Issues CAPAs Customer/ Field Requests system of system As-Retired Field & Maintenance CLOSED LOOP

12 Configuration Management E2E process & PLM As-Designed DO «Engineering BOM» As-Specified DI Design Changes Design Changes As-Required pr As-Installed As-Delivered SERVICE OPERATE As-Maintained Connected Operation Field system service of system and modifications Field service and modifications PRODUCE As-Planned «Manufacturing BOM» Design Changes Development & Assembly Design and manufacturing Changes Design and manufacturing Changes Design and manufacturing Changes As-Built «Installation» for each serial number system of system Project Start LD As-Tested system of system Changes: PLAN Issues CAPAs Customer/ Field Requests system of system As-Retired Field & Maintenance CLOSED LOOP LIFECYCLE MANAGEMENT Software Electronic Mechanical Manufacturin g Service DESIGN VALIDATE (As-Refurbished) system of system Field service and modifications system of system 12

13 Why CONFIGURATION MANAGEMENT? Effects due to insufficient product data integrity Example Integrity level of 92% means 50% employee effectiveness*

14 Product Lifecycle Process and its Configurations Animated Maintenance Instruction Now Future

15 Transforming Digital Product Creation & Service

16 Doing now what patients need next

Coristo Customer Info Day PSM Product Structure Management. Beat Meier / Martin Behnke Roche Mirko Quintern Coristo

Coristo Customer Info Day PSM Product Structure Management Beat Meier / Martin Behnke Roche Mirko Quintern Coristo Agenda Roche basic facts - History - Solution Overview - Strategic roadmap Project Overview