Solutions for Nuclear Generation New Build and Refurbishment related to Supply Chain and Procurement. September 2014

Transcription

1 Solutions for Nuclear Generation New Build and Refurbishment related to Supply Chain and Procurement September 2014

2 Ventyx, an ABB Company The world s most complete industrial enterprise software and solution provider, backed by the global reach of ABB Utilities Natural Resources Chemical, Oil & Gas FOCUS Operational Excellence Asset Health Management BUSINESS INSIGHT Deep Domain Knowledge The power of IT/OT convergence 2014 Ventyx, an ABB company Confidential & Proprietary 2

3 Ventyx Nuclear Solution Nuclear best practices improves performance Industry performance models Global best practices Supports safety and process efficiencies Incorporated in every Ventyx Solution 2014 Ventyx, an ABB company Confidential & Proprietary 3

4 Ventyx Nuclear Solution Ventyx Solutions for Nuclear The Market Leader 59% worldwide nuclear 98% in the US New Build Decommissioning Globally 37 Operators in 15 Countries uses Ventyx Solution 2014 Ventyx, an ABB company Confidential & Proprietary 4

5 Ventyx Nuclear Solution Nuclear Customers Globally 2014 Ventyx, an ABB company Confidential & Proprietary 5

6 Defining the Opportunity Data Management

7 Nuclear plant operation trends Aging Plants and Equipment Aging Workforce Increasing Public Scrutiny and Safety Concerns Increasing Regulation New Safety Requirements Increasing complexity Rising Operational Costs 2014 Ventyx, an ABB company Confidential & Proprietary 7

8 State of the Industry: Efficiencies of the EPC Process: Designers may procure some equipment but they do not always know the data that operators will need for reference in the future Constructors bring the plant to life while amassing critical data on materials, equipment, personnel and field level changes Operators take the handover and need to learn how to use new technologies and maintain EPC data and quality trail 2014 Ventyx, an ABB company Confidential & Proprietary 8

9 Lifecycle Plant Data Management Documents need to be consistently linked with Asset Mechanical Design 2D Drawings Specification Sheets Finite Element Analysis Quality Documents & Test Reports P&ID (Piping & Instrumentation Diagrams) Maintenance Procedures & Functional Diagrams Data Standards and Integration Required for Today s Technologies Onsite Pictures & Lay outs 2014 Ventyx, an ABB company Confidential & Proprietary 9

10 Plant Lifecycle Information Systems Asset Development EPC, Suppliers years Lifecycle Data Handover years Planning Development Test & Validation Construction Operations & Maintenance Decommission Asset Maintenance- O/O 2014 Ventyx, an ABB company Confidential & Proprietary 10

11 Lifecycle Configuration Management IAEA-TECDOC-1335 Configuration management in nuclear power plant ISO Integration of life-cycle data for process plants ANSI/NIRMA CM , Configuration Management for Nuclear Facilities INPO AP-929, Configuration Management Process Description Design Requirements What is required to be there Facility Configuration Information What we say is there Physical Configuration What is there Must Conform 2014 Ventyx, an ABB company Confidential & Proprietary 11

12 Addressing the Challenges for Nuclear

13 Plant Life Information System (PLIS) NUCLEAR PLANT LIFE CYCLE Architect Engineer Operator D&D Digital Plant Life Information System DESIGN BUILD HANDOVER OPERATE DECOMMISSION GENERAL : EDMS, SUPPLY CHAIN, Procurement Engineering, Plant Design Management, Construction Management CAD, Configuration Management Scheduling, 2D,3D, 4D Simulation EAM Asset & Work, Plant Operation, Equipment Reliability, Safety Management NUCLEAR : CAP, Regulatory Requirement, Compliance, LCO, ROE 2014 Ventyx, an ABB company Confidential & Proprietary 13

14 Plant Life Information System (PLIS) NUCLEAR PLANT LIFE CYCLE Architect Engineer Operator D&D DESIGN BUILD HANDOVER OPERATE DECOMMISSION Licensing Design Selection Engineering Engineering Procurement Construction Testing Acceptance Maintain Outage Refurbish Decontaminate Dismantle Storage Documentation CAP & Ch. Design Documentation CAP Digital Plant Life Information System Maintenance ROE D&D Strategy 2014 Ventyx, an ABB company Confidential & Proprietary 14

15 Nuclear EPC / Operator Synergies Project Management The Owner needs to manage compliance, performance and schedule Documentation lifecycle Documents must be shared between actors during plant lifecycle Scheduling Data & schedules must be shared for proactive approach Configuration Management Operator & EPC need the same configuration management data Need for a Digital Plant Life Information System Design tools shared between AE and suppliers 2014 Ventyx, an ABB company Confidential & Proprietary 15

16 PLIS Example Materials & Equipment Data Flow Architect Engineer VENDOR DELIVERY Equipment + XML data Doc / Procedures BOM, Spec Requirements (LCO, ) Documentation CAP & Ch. Design Operator Approve Data EDMS EDMS Update Cad Data. Review design Review Comment PDM Equipment BOM, Spec Doc / Procedures Requirements (LCO, ) RFP PO VENDOR Send Equipment Data Creation / Update SUPPLY CHAIN Catalog ID, Spec, Purchasing & Inventory Information, Requirements Maintenance ROE EAM Facility / Unit / Equip., Asset Data BOM, Technical Spec, Doc/ procedures associated LCO Req., PMRQ EAM Defect History MTBF/MTTR Change Req. Send Comment/ROE Review Data 2014 Ventyx, an ABB company Confidential & Proprietary 16

17 Data Management Improvements Key capabilities Volume of Data available used With Integrated CM Data Not shared Data Not shared Create a single Plant data system across actors Reduce data unused/lost during plant lifecycle Data shared EAM Data effort Improve collaboration Data shared Additional EAM Data effort Plant Life Time Save effort to create data EPC > Handover > Operation Reduce handover costs process cost 2014 Ventyx, an ABB company Confidential & Proprietary 17

18 Benefits of using Supply Chain as part of PLIS Key capabilities PLIS PDM EAM SUPPLY CHAIN VENDOR Reduce inventory without sacrificing customer service Access to the accurate technical information for RFP Manage life cycle characteristics Best service level strategy based on cost and revenue Out-of-the-box optimization 2014 Ventyx, an ABB company Confidential & Proprietary 18

19 PLIS Supply Chain Improvements Material & Equipment Needs Graphical visibility to equipment data and parts Source materials directly from Vendor/Supplier websites or catalogs Buyer Optimization Visibility to all relevant information; Open POs and M/Rs for work in progress Contract Management Seamless field to office communication Streamlined and automated communications Collaboration with Vendors Visibility to Demand and Supply Streamlined and automated communications 2014 Ventyx, an ABB company Confidential & Proprietary 19

20 Inventory Management & Material Logistics Interactive Equipment & Parts Management 2014 Ventyx, an ABB company Confidential & Proprietary 20

21 Efficiencies in Procurement & Suppliers Clients Clients Purchase Spare Parts & Services Track Order Status Client Web Portal Axis B2B Trading Platform Supplier & Contractor Web Portal Supply Chain Receive & Respond to purchase orders Publish Catalogue Suppliers ERP Punch-out Requisition Parts & Services Parts & Services Catalogue B2B Integration Hub Web Portals Electronic Messaging B2B Integrated Suppliers B2B Integrated Clients Electronic Messaging (e.g. Purchase Order, Work Request, Invoice) Electronic Messaging (e.g. Purchase Order, Work Order, Invoice) Online Catalogue Managed Service Delivery Fax/ Gateway Consulting Advisory Service /Fax Gateway Procurement Catalogue ERP Punch-out Goods & Services Supply Chain Data Source 2014 Ventyx, an ABB company Confidential & Proprietary 21

22 Addressing Nuclear New Build Challenges Domain Expertise Important to understand the Nuclear business to offer proven Nuclear new build technology solutions Industry Standards Software vendors have the vision and expertise to provide solutions that meet nuclear standards Collaborative Solutions Software vendors must provide an open and flexible solution to eliminate the need for customization Plant Life Information System Technologies must support a single logical instance of data across the enterprise 2014 Ventyx, an ABB company Confidential & Proprietary 22

23 Plant Information Systems Reduce EPC, Operation and D&D costs, improve communication, reinforce safety & compliance 2014 Ventyx, an ABB company Confidential & Proprietary 23

24 Thank You Ventyx, an ABB Company