Metso Automation Services. business solution. Intelligent maintenance. Targeted maintenance for better results with lower costs

Transcription

1 Metso Automation Services Intelligent maintenance business solution Targeted maintenance for better results with lower costs

2 High availability, optimal costs Typical maintenance goals: Increased production performance Reduced maintenance costs Maximized equipment lifetime Improved safety and environmental compliance Although the goals are clear, they can be difficult to achieve due to: Limited manpower Skills shortages Tight maintenance budgets Metso s intelligent maintenance business solution: Improves process performance Minimizes maintenance costs Reduces labor costs Reduces safety and environmental risks Maximizes equipment life

3 Fulfilling process requirements and availability goals Condition analysis targets the right devices Planning, prioritization and optimization ensure goals are met Optimized maintenance maximizes availability Don t leave it to chance If you leave maintenance actions to chance, it can be costly and even dangerous. Unexpected production breaks cause a loss in revenue, while a lack of targeted maintenance can cause unnecessary costs and risk of damage. Poor quality repairs and incorrect implementation can lead to safety and environmental risks, production losses and reduced maintenance intervals. Raise your maintenance IQ Metso s intelligent approach to maintenance is based on planning, prioritization and optimization to help minimize maintenance costs while achieving your target availability and maximizing process performance. Intelligent planning Our intelligent planning process builds maintenance plans to meet your cost, quality and time targets. By understanding what is most critical to your process, we can focus maintenance actions more effectively. Planning is a continuous process; as your objectives and equipment changes, so do the maintenance plans. There are three main inputs to planning: Installed base audit we accurately determine your installed base as this forms the foundation of planning. Criticality analysis categorizes pieces of equipment according to their impact on production, safety and the environment. The more critical the piece of equipment, the more focus there is on it. Lifecycle plans the final planning input is the lifecycle plan that specifies how installed equipment will evolve over time to improve system availability or process performance. Variable service and repairs Key to intelligent maintenance is condition analysis which allows servicing and repairs on wearing components to be carried out when needed. Condition analysis identifies pieces of equipment that need no action and those that require maintenance or to be replaced. This prevents unexpected shutdowns and performance losses while ensuring that maintenance and repair activities take place only when needed. The result is that the service and repair period will vary depending on wear and the condition. Prevention better than a cure By carrying out preventive maintenance actions on non-wearing parts, we reduce unexpected failures, extend the product s life and ensure efficient process performance.

4 High-quality repairs for a longer service life On-site support ensures a fast response to unexpected issues Putting the plans into action Once an issue has been identified, our skilled and well-equipped service technicians and engineers backed by a worldwide expert network work quickly to resolve it. There are two main components: Repairs Metso provides a cost-effective, high-quality service supported by a warranty. Modernization and upgrades equipment reaching the end of its life, or that is not as process-efficient as a newer model, is removed to prevent reliability issues and disposed of in an environmentally friendly manner. New devices are implemented, configured and tested to ensure optimum performance and productivity. wherever possible, 3 rd -party-supplied equipment so you can benefit from our intelligent approach irrespective of vendor. On-site support for closer integration For larger sites, the best way to ensure improved maintenance efficiency and a fast response to problems is to have an on-site resident Metso engineer. With one or more engineers on-site, maintenance management tasks are coordinated and performed according to your targets, your maintenance plan is successfully implemented on a daily basis, and unexpected issues are dealt with quickly and efficiently. Not just Metso equipment Our intelligent maintenance business solution is available for both Metso and,

5 Customer case with proven results Not only have we saved in maintenance and inventory costs, but we have also increased the reliability and performance of our field equipment. Nelzo Luiz Neto da Silva Maintenance Coordinator, Braskem Copesul complex Reduced costs and improved performance Braskem Copesul complex, Brazil Background: Braskem is the largest petrochemical company in South America and the 5 th largest in the world Annually, Copesul complex produces more than 1,200 kt of ethylene and other hydrocarbons Target was to increase maintenance efficiency and introduce tools and methods to support preventive and predictive maintenance Solution: Intelligent maintenance business solution Results: 36% reduction in maintenance costs 76% of valves maintained without removing them Safety and compliance with environmental regulations improved

6 Business solutions: Expert services + proven methodology + world-class tools = improved business performance Plant availability Customer care Intelligent maintenance Intelligent shutdown Device management Lifecycle management Process performance Performance monitoring Process optimization Control performance Lifecycle management Risk control Safety Environment Competence Metso Automation, Inc., E8996_EN_01 09/2013 Metso Automation Inc. Product names in this brochure are all trademarks of Metso Automation Inc.