Manufacturing Execution System MES-360 CONTINUOUS IMPROVEMENT SOFTWARE FOR THE ENTIRE LAB. Optical Manufacturing Solutions.

Transcription

1 Manufacturing Execution System MES-360 CONTINUOUS IMPROVEMENT SOFTWARE FOR THE ENTIRE LAB Optical Manufacturing Solutions.

2 MES-360 MANUFACTURING EXECUTION SYSTEM FOR THE OPTICAL INDUSTRY MES-360 Explained An MES (Manufacturing E System) is a computerized system used in manufacturing in many manufacturing industries, the MES collects and reports data to help manufacturers process elements (e.g. material, personnel, equipment, and support services). the best-in-class MES company S4P, MES-360 turing. The MES-360 hub is the central SQL- data for all lab processes. Machines and quality processes are monitored, data is collected, dis- unique job and process step. closed loop of Plan Do Check Act based on Because most labs use equipment from more than one manufacturer, MES-360 is an open sys- most LMS and ERP systems and can be easily ment. Transparency throughout the Lab of devices. MES-360 sends alerts to operators

3 Module FEATURES BENEFITS MM Machine Monitoring CR Conveyor Routing BT Breakage Tracking Collects machine status data Productivity reports with machine utilization (time producing versus waiting for jobs versus maintenance and other down time) and lenses produced Tracks cycle times Tracks errors for each machine Tracks tool usage and provides tool change and maintenance prompts Graphical lab dashboard with real-time status of machines and jobs /SMS alerts if machines are not producing Smart control of conveyor systems Job routing to available machines Routing based on specific job parameters (e.g. lens material, base curves, Rx, etc.) Machine workload balancing Graphical lab dashboard with real-time status of conveyor decision points Tracks breakage by job and machine Tracks breakage by Rx range and lens material Tracks how tool age impacts breakage /SMS alerts when breakage occurs Interfaces with inspection equipment and cosmetic inspection stations Real-time transparency of machine status enables immediate troubleshooting when machines are down or not receiving enough work Proactive maintenance planning Proactive tool management Improved machine uptime Improved throughput times Improved productivity and minimized waste Maximum utilization of available equipment Lower tool costs and faster processing times by routing specific job types to specific machines that are optimized for these jobs Improved flexibility and productivity Faster throughput and delivery times Effective troubleshooting of quality issues by tracking problems back to specific machines, Fast reaction in case of breakage due to alerts Extended tool life by routing specific lens materials to machines with tools that are end of life for some materials, but still good for others Better yields and lower costs

4 Manufacturing Execution System Server CENTRAL COMMAND CENTER USER A USER B Module FEATURES BENEFITS CB Coating Batch Tracking PS Proactive Scheduling 4.0 Proactive Proce Control Batch building jobs with customizable sorting criteria; generates batch ID Tracks breakage per batch and per machine Error logs, process logs, and maintenance logs for coating machines Tracks job related coating data Graphical lab dashboard with real-time machine status /SMS alerts Forward looking scheduling of LMS-imported jobs according to availability and capacity of machines and employees (multi-resource scheduling) Tracks delivery date success rates and predicts future delivery dates with simulations Interactive planning board Fast tracks jobs Proactive quality control with SPC (Statistical Process Control) Automatic stop of production in case of quality deviations Predictive maintenance Energy saving scheduling Remote monitoring and diagnosis Paperless manufacturing Big data analysis/smart manufacturing Available late 2017 Full traceability and transparency of coating lab allowing troubleshooting and continuous improvement Increased coating yields Increased coating lab productivity Improved throughput times and delivery dates Improved and predictable service levels Proactive solutions before issues arise Increased customer satisfaction Increased turnover Improved quality Improved machine availability Improved productivity Lower energy costs

5 PROCESSING NOT READY ERROR WAITING FOR JOB SETUP ART-Blocker: Reject Reasons AR SCRATCHES CENTER POINT BAD TRACE LENS DEBLOCK RINGS POWER WEAK BLOCKING ERROR Machine: Group: POL#14 Polishing Machine: Group: BLOCKER#05 Blocking Productivity report by machine (MM module) Breakage report (BT module) MODULAR SYSTEM Available in modules, MES-360 can be customized by labs to fit their specific manufacturing needs. Modules can be added as needed. CB Batch Machine MM PS Manufacturing Execution System CR Conveyor BT 4.0 Process Control

6 WORK PREPARATION BLOCKING CALCULATIONS ORDER ERP LMS MES GENERATING POLISHING ENGRAVING DEBLOCKING CLEANING TINTING COATING EDGING SHIPPING INSPECTION TECHNICAL INFORMATION Server requirements: Physical or virtual server Min. 2,66 GHz quad-core CPU Min. 8 GB RAM Min. 100 GB free space on hard drive Min. 1 Gbit network Windows server 2008/ /64 bit or Linux OS Client requirements: PC, ThinClient, TabletPC with WIN OS Min. 2 GHz dual-core CPU Min. 4 GB RAM MS WIN 7/8/10 32/64 bit Linux SQL-database: MS SQL-server 2008 R2 / 2012 / 2014 /2016 Professional 64 bit Oracle 10/11 Other SQL-databases upon request Turnkey-hardware e.g. industrial PC with barcode-/ RFID-scanner and cabinet Barcode-/ RFID-scanner - CONTACT Satisloh / KH / February 2017 Subject to technical changes Satisloh AG Neuhofstrasse 12 CH Baar Switzerland Phone: +41 (0) Fax: +41 (0) info@satisloh.com North America Europe Asia Latin America Sales Service Phone: info.usa@satisloh.com service.usa@satisloh.com Phone: +49 (0) (0) info.de@satisloh.com service.de@satisloh.com Phone: info.asia@satisloh.com service.asia@satisloh.com Phone: +55 (24) (24) info.latam@satisloh.com servicio.latam@satisloh.com