Enhanced Inspection Productivity with On-Device Guided Workflows
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1 Enhanced Inspection Productivity with On-Device Guided Workflows A4A NDT Forum San Francisco, CA September 2014 Dave Jankowski and Dan Groninger GE Measurement & Control Imagination at work.
2 Today, NDT inspections are more critical than ever. 2
3 More demanding inspections require advanced NDT procedures including Improved inspection efficiency Better inspection repeatability Digital capabilities for data storage 3
4 New NDT industry realities AGING WORKFORCE High degree of expertise loss across industry. INCREASED COMPLIANCE Enhanced safety regulations. MORE PRODUCTIVITY Increased requirements and expectations for output. 4
5 Weighed down by legacy inspection processes Detailed, paper-based inspection procedures Inconsistent results Hard-to-use inspection devices Hundreds of inspection procedures Periodic updates PC based print outs Difficult to keep up and maintain Translation of lab PoD to field PoD Need for multiple inspector levels to review data Complex interfaces Hard to maneuver Difficult for nonexperts 5
6 Weighed down by legacy inspection processes Detailed, paper-based inspection procedures Inconsistent results Hard-to-use inspection devices Unique Challenge Within Aerospace Applications Version Control, Distribution and Control of Inspection Hundreds of inspection procedures Periodic updates PC based print outs Difficult to keep up and maintain Procedures/AWD s Translation of lab PoD to field PoD Need for multiple inspector levels to review data Complex interfaces Hard to maneuver Difficult for nonexperts 6
7 Mentor EM Eddy current expertise with guided on-device inspection workflows 7
8 THE POWER OF WORKFLOW On-device workflow procedures Assist the inspection (and the inspector) Compliment paper procedures 8
9 THE POWER OF WORKFLOW Simply Select the Workflow Easy customization of the user interface Assist NDT training Simplify complex inspections 9
10 Easy Customization of the User Interface 10
11 Easy Customization of the User Interface 11
12 Easy Customization of the User Interface 12
13 THE POWER OF WORKFLOW Assist NDT Training Increase Inspector Confidence Guided NDT Training Compliment lecture with guided hands-on practical training Step-by-step directions with Live Lissajous to validate set-up and calibration Figures to illustrate probe positioning & signal response Videos to illustrate probe scanning and experiential knowledge Links to training documents 13
14 Assist NDT Training 14
15 Simplify Complex Inspections Convert Lengthy Procedure to Guided Inspection Sliding Probe Inspection of Lap Splice Dual frequency eddy current with sliding probe Mix to remove fastener signal Guided inspection Live Lissajous with step-bystep directions Figures to illustrate probe positioning and signal response Simplify challenging dual frequency Mix set-up and calibration 15
16 TRANSFORMING INSPECTION TECHNOLOGIES 16
17 Simplify Complex Inspections Description of Inspection and Required Tools 17
18 Simplify Complex Inspections Step-by-Step Procedure with Live Lissajous Quick Link to Procedure Figures for Probe Positioning and Reference Real Time Live Lissajous 18
19 Simplify Complex Inspections Optimize Screen and User Interface for Inspection 19
20 THE POWER OF WORKFLOW Mentor Create Software PowerPoint type tool to generate on-device inspection workflows Insert photos, procedures, and videos on device for reference while setting up, acquiring data, or analyzing data Limit range of adjustments available to the operator, minimizing error opportunities Use as a conventional EC flaw detector in Expert Mode, or switch to Workflow On- Device mode for guided procedures 20
21 THE POWER OF WORKFLOW Mentor Create for Rapid Generation of Workflows Drag and Drop Controls, Signal Panes, Images. 21
22 How Do We Value Workflows and Remote Collaboration within Your Aerospace Applications? Detailed, paper-based inspection procedures Inconsistent results Hard-to-use inspection devices Unique Challenge Within Aerospace Applications Version Control, Distribution, Control and Disposal of Hundreds of inspection procedures Periodic updates PC based print outs Difficult to keep up and maintain Inspection Procedures/AWD s Translation of lab PoD to field PoD Need for multiple inspector levels to review data Complex interfaces Hard to maneuver Difficult for nonexperts 22
23 INSTANT COLLABORATION WITH INSPECTION WORKS Cloud Services Real-time access to knowledge from off-site experts More accurate and efficient inspections Connected Devices Web Portal Real-time sharing of inspection data 23
24 INSTANT COLLABORATION WITH INSPECTION WORKS Connect with experts in realtime using a wireless network Share screens to make calls, add comments, annotate screens and more Troubleshoot issues with complex inspections on the spot, without leaving the inspection site 24
25 NDT Solution Center An online library of custom workflow applications created by experts for specific applications and companies Ensure everyone has access to the latest inspections Workflows available for purchase and download Easy upgrade process 25
26 Mentor EM: The solution for accurate inspections INDUSTRY KNOWLEDGE Access to expert knowledge (ondevice workflows, collaboration) IMPROVED ACCURACY Improved PoD, and consistent inspection procedures PEACE OF MIND Conduct consistent inspections with less risk/failure MORE PRODUCTIVITY Less-skilled people can conduct inspections with less setup/configuration time CUTTING-EDGE TECHNOLOGY An innovative technology with remote collaboration and Predictivity 26
27 27
28 28
29 Backed by a history of excellence and innovation 29
30 GE Measurement & Control Largest supplier of Nondestructive Testing (NDT) products and services worldwide Made up of trusted heritage companies Only company offering solutions for all NDT technologies: Eddy Current Remote Visual Inspection (RVI) Ultrasound Radiography Metrology 30
31 Addendum 31
32 Mentor EM: The highlights Industry defining signal-to-noise ratio improves Probability of Detection (PoD) Customize on-device workflows to optimize inspection Instantly connect with other NDT experts Immediately access your service bulletins High-resolution display for easy signal interpretation Industrial touchscreen for rapid inspection setup Use the touchscreen while wearing gloves 33
33 The details: Product Specifications Two probes with independent generators Multiple frequencies for each probe input Frequency range of 10 Hz to 6 MHz Compatible with GEIT/Hocking and other manufacturer s eddy current probes High-resolution display with touchscreen controls Wi-Fi enabled with Remote Desktop capability 6 Bluetooth ports, plus USB and LAN ports Screen and user interface fully customizable using Mentor Create software 34
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