Satnam Bhogal and Joe Bastone 27 Oct 2016 LEAP FOR EPCS

Transcription

1 Satnam Bhogal and Joe Bastone 27 Oct 2016 LEAP FOR EPCS

2 Agenda 1 EPC Challenges Traditional Project Workflow LEAP Automated Device Commissioning The Evolution of LEAP

3 EPC Challenges 2 What s Changed? Projects are larger / more complex / more expensive No single EPC to take full ownership No single owner to take full ownership Scarcity of skill resources What does this mean? Work is done by multiple EPCs in multiple offices Work is done under multiple owner guidelines Some deliverables are impacted more severely DATA will be late! COST will be an issue! PROCESSES will change! Automation Projects on Critical Path

4 Traditional Project Workflow 3 Start PHYSICAL FUNCTIONAL Finish Define Design Manuf Config Test Install Cable Designs Marshalling Design Hardware Definition IO Assignment System Configuration System FAT I/O Counts, Locations Instrument Index Control Configuration Configuration FAT Site Commission Alarm Studies, Set Points Alarm Configuration P&IDs, Narratives HMI Configuration

5 Labor FTEs Modular Construction 4 Schedule optimized approach drives faster startup - Modular construction increases complexity Geographically dispersed Cabinets required earlier - Individual modules integrate late in project Critical path Third party integration is challenging Capturing documentation critical at end of project Traditional Project $ + Risk 0 Months Keep Automation Project off Critical Path

6 LEAP Philosophy 5 Based on Lean Execution Principles Elimination of Waste - Repetitive Tasks Entering the same data over and over again - Rework Editing the same data over and over again - Redundant Tasks Validation the same data over and over again Application of LEAP Principles in Product Development - Product Design to Adapt to Change Standardize Hardware Software Customization Common Platform with Software Personalities - Expand the range of Integration, standardization and simplification Edge Control Integration Universal Connected Assets Cloud Based Execution It is not Effective to Efficiently do what is not Required!

7 LEAP Enabling Technologies 6 Integrated solutions increase value of individual benefits! Universal IO Keep Automation off of the critical path! Eliminate activities that generate rework! Be virtually free from hardware dependencies Reduce travel costs by 50% Gain 25% flexibility in your schedule Reduce your MAC capital by 30% Cloud Engineering Virtualization LEAP for Automation Projects

8 7 LEAP Start PHYSICAL FUNCTIONAL Off the Critical Finish Path Define Design Manuf Config Test Install Late Binding Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines - Project team can be dispersed globally - Configuration Acceptance Test can be done in the cloud - Order production hardware late in project, eliminate hardware refresh Universal Channel Technology removes marshalling requirement - Standard Cabinets, with Hazardous Location / Marine Certifications, from the factory - Hardware becomes standard, customization is through software - Automated Device Commissioning simplifies and documents late changes Late Binding is LEAP Enabler

9 Universal Remote Modular Cabinet 8 Traditional Marshalling Terminations - Complex marshalling Complex documentation - Difficult troubleshooting Universal Channel Technology - Soft configurable for IO type - Remove marshalling Simplified documentation - You can t make a mistake! Universal Field IO Standard Junction Cabinet Box Junction box LER or RIE Marshalling Cabinet Controller and IO Cabinet Multi Core Cables 30% Capitial Savings

10 Automated Device Commissioning SPI Intools FT_304 SMV3000 AI FV_233 DVC6200 AO PT_101 ST800 AI TT_103 STT250 AI I/O List Control Builder

11 Automated Device Commissioning AI (PT_101) PID AO (FV_233) Device Assignment FIC_133 Device Association

12 Automated Device Commissioning FIC_133 Rework PT_101 FV_233 Yes Issues Found? No Ready for Site Testing in Cloud

13 Automated Device Commissioning PT_101 UIO_2-151 FV_233 Start ADC Process CAB_151

14 Automated Device Commissioning Automatic Detection and Interrogation of Devices Device IO Module Ch # FT_304 SIMIOM N/A FV_233 UIO-2 4 PT_101 UIO-2 5 TT_103 SIMIOM N/A As Built in Cloud Device IO Module Ch # FT_304 UIO-2 3 FV_233 UIO-2 7 PT_101 UIO-2 8 TT_103 UIO-2 12 As Found in Cabinet IO Assignment Updated Automatically Update Assignments

15 Automated Device Commissioning 14 Device Configuration PT_101 Device LRV URV FT_ FV_ PT_ TT_ FV_233 As Built in Cloud Device Configuration Eliminate Multiple Configuration Steps

16 Automated Device Commissioning 15 Testing Infrastructure PT_101 Supports Automated Testing and Assisted Testing Supports all devices Results are kept in report in Experion Centralized Device Test Reports

17 Automated Device Commissioning 16 Document Device Configuration PT_101 Information Controller Cabinet IO Module Channel 6 Value C300_147 CAB_151 UIO2_151 Drawing CM FIC_233 C300_147 CAB_151 UIO2_151 PT_101 Full Device Documentation in Experion

18 Automated Device Commissioning Summary 17 Initial Device Configuration in Cloud Functional Testing in Cloud Devices Installed in Field, Connected to IO Modules Start ADC for each Cabinet Automatically Detect and Interrogate Devices Configure Devices Test Devices Document Device Location

19 Joe Bastone October 2016 THE EVOLUTION OF LEAP Enabling Technologies

20 Industrial Cyber Evolution - IIoT 19 Field Devices Plant Data Operate Maintain Equipment Experion PKS Optimize Honeywell Process Solutions Industrial Internet of Things Honeywell solutions deliver deeper Integration with Process Licensors, Critical vendors, providing secure access to data, embedding domain knowledge into new technology platforms and driving excellence in project execution, plant optimization, operations & maintenance A network of networks that uses the internet to connect people, processes and assets enabling a new way to optimize business results. It leverages smart connected assets, enterprise integrated automation, secured cloud-based data, and advanced analytics.

21 Transformative Equation 20 HPS + LEAP + IIoT = Transformation HPS Philosophy of deep integration and Continuous Evolution LEAP Principles of LEAN Execution, Simplification and risk mitigation IIoT Cloud Based Execution, Edge Device Integration and Smart Connected Assets. Experion PKS Evolution

22 Evolution of LEAP Enabling Technologies 21 Universal IO Cloud Enabled Execution Cloud Engineering Virtualization Edge Device Integration Universal Connected Assets

23 Evolution of LEAP Enabling Technologies 22 Build Run Optimize Virtualization & Hardware Independence Cloud Engineering with Smart Test in the VEP Automated Documentation & MOC Cyber Security Solutions with Risk Manager Cloud Enabled Execution Edge Device Integration Universal Connected Assets Simplify Integration for Edge Control ControlEdge PLC EPKS as ECMS 3 rd Party Skid Integration Experion Profit Controller Automated Device Commissioning Right Integration for Right Application Ethernet Interface Module ( IEC 61850, EIP) Universal Channel Technology for (DCS, Safety & PLC) Universal Wireless IO (ISA100 & WirelessHART) Universal Remote Modular Cabinets (DCS, Safety, F&G)

24 Applied LEAP Enabling Technologies 23 Execute Faster Run Better Accelerate Optimization Cloud Enabled Execution Cloud Enabled Execution Cloud Enabled Execution Edge Device Integration Universal Connected Assets Edge Device Integration Universal Connected Assets Edge Device Integration Universal Connected Assets Project Execution Run / Maintain Optimize Cloud Engineering with VEP Next Generation Virtualization Physical & Functional Separation Virtual CAT / No-FAT UIO for DCS, Safety & PLC Auto Device Commissioning Auto Document and MOC Experion Orion Console Experion Profit Controller IIoT SME access Cyber Security Solutions Win10 Extended Lifecycle A360 & Experion Updates Auto Document and MOC Cyber Security Services Advanced Control & Optimization Advanced Alarm Management Proactive Asset Management Real-time Analytics Optimized OPM Migrations Experion Profit Controller The Evolution Continues

25 24 Supply Chain & Production Management Cyber Security & Risk Manager Data Analytics & Collaboration Simulation & Competency Solutions Optimization & Advanced Control Experion Server Experion SCADA Experion Station Premium Virtualization Solutions PHD Server Experion Historian Experion eserver Fault Tolerant Virtual Machines UOP / SME Managed Access Alarms & Operations Management Experion Orion Console Universal Process IO ControlEdge PLC OneWireless Universal Systems RTU2020 Universal Safety IO Honeywell SmartLine Series C Control Experion Profit Controller Emergency Shutdown Fire and GAS Honeywell Analytics Experion PKS is IIoT Ready