2013 Honeywell Users Group Asia Pacific. Andrew Stuart Harness the Power of Experion PKS with Modernization Solutions for TPS

Transcription

1 2013 Honeywell Users Group Asia Pacific Andrew Stuart Harness the Power of Experion PKS with Modernization Solutions for TPS 1

2 Agenda Honeywell s Support Principles Upgrade Solutions Controller & Safety Upgrades HMI Upgrades Assurance 360 Summary 2

3 Honeywell Evolution Vision Delivering continuous evolution for 35+ years Keeps your reliable system running longer with modernization Improves your plant performance with new technology Provides services support for technology upgrades 3 Committed to Protecting Your Automation Investments

4 The Next Evolution Path What is NEW Unified control and safety environment Applying latest technology trends FTE based EHPM infrastructure Control functions Safety functions 4 Revolutionary Technology Delivered in an Evolutionary Way

5 EHPM Solutions Benefits Sustainability Operation / Control Efficiency Lifecycle Planning Keeps your system running longer Protects investments made Utilize skills / resources Expands production with identical controllers Modernize and preserve core intellectual property Consistency in operations Better diagnostics Reduced maintenance Skilled labor availability Reduced footprint 30 50% extension of remaining economic life Up to 50% reduction in engineering cost Maintenance cost reduction larger than 5% with modernization 5 Support Longevity and Improved Plant Performance

6 Agenda Honeywell s Support Principles Upgrade Solutions Controller & Safety Upgrades HMI Upgrades Assurance 360 Summary 6

7 Infrastructure FTE Based EHPM EHPM TPN R684 LCN History Module ENIM Fault Tolerant Ethernet EUCN / FTE HPM EHPM Simple Modernization 1. FTE based UCN - EUCN 2. Swap Card on HPM EHPM 3. Swap Card on NIM ENIM 4. No change to HPM controls; No change to any IO 7 Evolution to Preserve Your Intellectual Property

8 Control Functions Enhancement Experion PKS R430 LCN Fault Tolerant Ethernet History Module ENIM HM EUCN / FTE HPM EHPM C300 Controllers Peer-to-Peer 1. Load Experion PKS R430> 2. Activate C300-EHPM data exchange 3. No hardware change 8 C300 to EHPM Peer-to-Peer

9 Safety Functions Across EUCN Safety Functions LCN History Module ENIM Fault Tolerant Ethernet SM EUCN / FTE HPM EHPM SM on EUCN Integration 1. Use Safety Manager hardware 2. Load SM R Emulates SMM on UCN 9 EHPM and SM Peer-to-Peer Control on EUCN

10 Safety Functions Across EUCN Safety Functions LCN History Module ENIM Fault Tolerant Ethernet HM SM EUCN / FTE HPM EHPM FSC to SM Modernization 1. Replace processors 2. Retain FSC IO 3. Load SM R Transfer Safety functions using tools 10 FSC to SM Modernization on EUCN

11 Upgrade to Safety Manager Safety Manager embeds Honeywell expertise for integrating process safety data, applications, system diagnostics and critical control strategies Safety Manager tightly integrates with Experion alarm and event capabilities for smooth plant operation and easy analysis via single window access on an Experion Station 11

12 EHPM Solutions Beyond 2014 SM EHPM Solutions LCN Fault Tolerant Ethernet History Module ENIM HM HPM EHPM C300 SM EUCN / FTE 12 FTE Controllers Data Exchange

13 Modernize with EHPM Solutions Modernize Your Network Overcome Parts Supply Issues with PMs/APMs Modernize Your HPM Your Benefits Longer support duration Defer major CAPEX investments Retain field wiring Retain I/O modules No re-engineering No additional training No change in level 2 applications No changes in displays No changes in HMI layer Modernize Your FSC % Extension of Remaining Economic Life

14 Expansion, Upgrade with EHPM Solutions Expand Your Operations with FTE Controllers Expand with EUCN Networks Your Benefits Expansion Longer support duration Use controllers of choice Low engineering effort Efficiency gains Upgrade Overcome resource issues Retain field wiring Peer-to-peer communication Tools for IP transfer Migrate Your LM to C300 Migrate Your Hiway Systems to EHPM 14 Possibility of Choice for Your Automation Plans

15 Upgrade to C300 with PMIO FTE Experion C300 controllers supports PM I/O Option for PM, APM upgrade Experion batch All C300 control environment I/O Link Protect investment in I/O cards, FTAs, drawings etc 15

16 Agenda Honeywell s Support Principles Upgrade Solutions Controller & Safety Upgrades HMI Upgrades Assurance 360 Summary 16

17 DEGF DEGF DEGF DEGF DEGF DEGF DEGF HMI Upgrade Solutions Universal Station Solutions PCUS Maintain Native Window Graphics EST Native Window, GUS and HMIWeb graphics co-exist GUS Solutions EST Hardware platforms that support both XP and Win 7 T200 FRAC OVRHD FI CSR MSCFD FLARE PC105 PI115 FI204 TI202 15% E209 PSIG PSIG MSCFD DEGF TI203 E FUEL PC106 CWS DEGF GAS LI224 TI201 PSIG PI % F PSI FC201 85% % BPD FC234 LI214 65% D KBPD % T200 TEMPS TI223 T F VRU TI AI241 F LC204 C AMPS % SOUR FC214 WTR % BPD NAPHTHA SLOP 100% P209 P211 US Graphics P210 P212 T203 GUS Graphics HMIWeb Displays 17

18 PCUS - Universal Station on a Computer Key components near end of life ZIP, Bernoulli, touch screens, monitors, US electronics Technology refresh for Universal Station Single and dual tier US replacement Replacement with Honeywell kit available with SESP value pricing Sustain Universal Station Functionality 18

19 Experion HMI Scalable Networks Distributed System Architecture (DSA) allows fast access to data an alarms on any connected Experion server No configuration required 19

20 Direct Browse of SCADA/LCN Points from CEE EST ESVT Experion Server PLC LCN C300 NIM (R) HG (R) AM HM CM/SCM /ACE SCADA tag.parameter read/write C300 or ACE initiated Hiway Device HPM LCN tag.parameter read/write C300 or ACE initiated Peer-to-Peer data exchange (CEE is Master) through direct point parameter references for SCADA Points, TPS Points, OPC Points and DSA Points Enhances the ability to implement a phased C300 migration 20

21 ACE-T Experion and TPN Supervisory Apps Experion control strategies have access to both TPN and Experion data Application Module Functions (LCNP) ACE-T Experion Applications (CEE) TPN FTE TPN C200/C300 Controllers Experion Experion Control Environment for TPN Points 21

22 R430 Enhancements Pan and Zoom Displays Data updated only on selected view Template Driven Equipment Displays For repeated equipment e.g. pump stations Patch Management Tool System wide storage, deployment and monitoring of Experion patches Less time to manage patches Reduce chance of nodes missing critical patches Configurable System Alarm Priorities Tool to change the priority for Experion system alarms Journal non-critical alarms to reduce the impact on the operations Use Appropriate priority for equipment criticality Experion Link Flexible Collection Rate History transfer Experion to PHD at configurable collection rate Reduce PHD storage requirements Minimize network load 22 Efficient Navigation & Display Authoring

23 New Server and Station Platforms HP Platforms HP Z620 Station Supports both Win XP and Win 7 HP DL 380G7 Server Supports Server 2003 and Server 2008 Dell Platforms Dell T3600 Station Supports Win 7 Dell PE R320 and T320 Server Supports Server

24 Agenda Honeywell s Support Principles Upgrade Solutions Controller & Safety Upgrades HMI Upgrades Assurance 360 Summary 24

25 Two New Performance Based Contracts Optima Honeywell ownership of outcome Delivers best practices in support Increased plant uptime & performance Active program management Clear contract with defined metrics Performa Honeywell oversight of outcome Reduced problem resolution time Increased plant performance Reduction in unplanned events 25

26 Assurance 360 Optima vs. Performa One Program Two Levels Your Choice Optima (Do) It is not cost-effective for me to invest in internal capabilities but I value uptime. I need a partner to ensure optimal plant performance by making the right decision and taking action when necessary. Performa (Assist) I don t want to go down, but I have internal resources to tend to problems when they arise. I need HON s help to develop & sustain expertise and for support in specific niche instances. Proactive Service Management Predictive, Preventive and Corrective Identification, Guidance and Competency Management System Change Management Test, Qualify and Implement Test and Advise Performance Monitoring and Remote Connectivity Predict and Resolve Predict and Support Upgrade and Migration Scheduling and Implementation Planning and Recommendations Contract Performance Metrics Guaranteed Improvement Track and Improve Reporting Results and Plans Status and Recommendations 26 Assurance 360 Two Differentiated Offerings to Capture Your Needs

27 Summary Continuous Evolution of TDC Systems to Experion Successful Deployment systems with both TPS and Experion Preserve Core Intellectual Property: Control, IO, Graphics while Expanding with New Technology AM, HPM, C300; PM and Series-C IO; US, GUS and HMIweb Graphics Year 0 Year 20 Year

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